Hella Electrics: Relays, Horns and Switches - My Hella … HINC Electrics Catalog.pdf · Contents...

Relays, Horns and Switches

Hella Electrics:

Horns have a long tradition at Hella. Hella

has been developing and manufacturing

acoustic signal units on the highest technical

level for almost 100 years.

A distinction is made between signal horns,

Supertone horns, electric two-tone fanfares

and compressor or pneumatic fanfares.

Signal horns make a relative hard sound

which is radiated mainly focused forwards.

This achieves good penetration of the traffic

noise over a great distance. The sound

pattern is best as a set with one high and one

low tone.

Supertone horns are particularly suitable for

extreme conditions since they have a greater

penetration force on account of their size and

more powerful electrical drive.

Electric two-tone fanfares have a full,

harmonic sound. The broad sound radiation

cannot be overheard even at junctions.

Compressor fanfares have an energetic

double or triple sound achieved by a

maintenance-free compressor.

Pneumatic fanfares are characterized by

a penetrating, voluminous sound. This is

generated via the vehicle pneumatic brake

system.

Quality is extremely important at Hella. Safety

products such as horns and fanfares demand

top precision and reliability. Hella products not

only comply with the strict legal regulations

but also with the much more demanding

requirements made by vehicle manufacturers

and the aftermarket.

ContentsBackground InformationHella World WideHella Automotive Electronics Specialized Terminology Facts About RelaysRelay Selection Guide

Overview of ProductsRelays Common Pin DesignationsFlashersTimer ModulesAccessories Switches Plugs and SocketsVacuum PumpsHorns and Buzzers

Cross ReferencesBoschCole HerseeSong ChuanTycoOld 5 Digit Hella Part NumberRelay SupersessionPage Number IndexTerminal Compatibility Chart

Technical DataTerminal Designations DIN 72552

Disclaimer

All information in this catalog is provided for reference use only and is subject to change without notice. Hella is not responsible for the end use of the products, and care should be taken to ensure products are suitable for the application.

4 5678

105454575863768084

93939495969899

102

103

Hella Worldwide

4

Hella is a globally positioned, independent family-owned company with 23,000 employees at 70 locations in more than 30

countries. The Hella Group develops and manufactures lighting and electronic components and systems for the automotive

industry, and still has one of the world’s largest trade organizations for automotive parts, accessories, diagnosis and

services. Complete vehicle modules, air-conditioning systems and vehicle electrical systems are produced in joint venture

companies. With more than 3,200 people working in research and development, Hella is one of the most important

innovation drivers in the market. In addition, with sales of 3.3 billion Euros in fiscal year 2008/09, the Hella Group is one of

the Top 50 automotive parts suppliers in the world and one of the 100 largest German industrial companies.

Ideas today for the cars of tomorrowHella exploits synergies to the advantage of vehicle manufacturers, thanks to Hella’s expertise in the fields of lighting and

electronics and thanks to intelligent network partnerships with strategic suppliers. This offers customers the benefits of a

flexible, medium-sized company and comprehensive technological solutions.

Thanks to an intelligent network strategy with suppliers, Hella is creating added value for vehicle manufacturers. It therefore

offers vehicle manufacturers an attractive alternative to mega suppliers in terms of innovative ability and global presence.

Hella Worldwide

Automotive Electronics

5

Hella Automotive Electronics is Hella’s world class relay manufacturing facility located in Xiamen, China. Opened in 2003

and 100% Hella owned since January 2009, Hella Automotive Electronics is Hella’s global central resource for the design

and production of electromechanical relays including some of our most popular products:

Hella Automotive Electronics

Hella, Inc. is the Hella sales and distribution company serving the USA, Canada, and the Caribbean. We are a world-class

supplier to the automotive aftermarket, marine, and heavy-duty accounts. Hella, Inc. is also the primary marketing arm of

Hella and Behr Hella Service in the USA and Canada. Marketing activities include print media, online support, trade shows,

and motorsports activities. With experience as an original equipment supplier and knowledge in the European aftermarket,

Hella’s sales force is able to offer a service of excellence in the NAFTA region. For over 25 years Hella, Inc. has been

offering German engineering with American pride to the U.S.A.

www.hellausa.com

Hella Automotive ElectronicsXiamen, China

Actuation time: Time between switching on the power until the contacts are closed with certainty. This includes the chatter time.

Armature return force: Force with which the contacts are pulled apart when opening measured at the center of the contact surface.

Contact force: Force with which the closed contacts are pressed against another measured at the center of the contact surface.

Contact gap: Air space between open contacts.

Continuous current: Current load through the relay which can flow continuously without damaging the relay.

Erosion margin: Excess travel is the distance the armature moves after clos-ing the contacts before making contact with the solenoid core measured at the contacts.

Inductive load (motor): The switch-on current increases rapidly up to a multiple of the rated current and then flattens out to the rated current (e.g. when fan motor starts running). When switched off a voltage of up to several thousand volts can be induced leading to an arc between the relay contacts as they begin to open. Switch-on characteristics:

Lamp load: The switch-on current can be up to 10 times the rated current when the lamps are cold (e.g. headlamps, glow plugs).

Switch-oncharacteristics:

Mechanical service life: Service life of relay without electrical load on contacts, the coil is actuated with 10 rec tan gular pulses per second for testing.

Operating voltage: Voltage range in which the relay operates reliably at the specified temperature.

Permissible ambient temperature: Temperature range in which the relay fulfills the specified data and operates continuously without damage.

Protective system IP 5K4K: Hella relays are protected against unintentional contact, are splash-proof and fulfill the requirements for protective system IP 5K4K to DIN 40 050 when installed upright with the flat plugs pointing down.

Pull-in voltage: Voltage on the coil at which the relay moves from the non-actuated position to the operat ing position (operating contacts closed – armature pulls in).

Rated voltage: Voltage of vehicle electrical system, 12V or 24V .

Release time: Time between switching off the coil current until the contacts open with certainty. This includ es the chatter time.

Release voltage: Voltage on the coil at which the relay returns from the operating position to the non-actuated position (armature is released). See pull-in voltage.

Resistive load: The current is approximately the same from the time it is switched on until it is switched off (e.g. rear window defroster or mirror defroster).

Storage temperature: Temperature range in which the relay can be stored without damage.

Switch-on current (inrush): Load current flowing through the relay contacts immediately after closing.

Test temperature: Temperature at which the service life and environmental tests are performed.

Test voltage: Voltage at which the service life and environmental tests are performed.

Voltage drop: Voltage loss in relay with load current applied and contacts closed measured at a load current of 10A between flat plugs of load circuit.

Winding/contact test voltage: Voltage maintained between excitation and load circuit and between open flat plugs in load circuit up to electrical separation.

Specialized Terminology

6

max

nominal

t

max

nominal

t [ms]

What is a relay? Briefly: a remote-control switch in which an electro-magnetically produced force operates the contacts through which the main power current flows.

Why use a relay? Leads are resistances. Resistances cause voltage drop, which means that consumer performance is reduced.

One of the basic rules of electricity states that the electrical resistance of a lead depends on its length and cross-sectional area. The longer and thinner it is, the greater the resistance will be. Higher resistance means less voltage at the far end of the lead, i.e. where the power user is. If the power user is a bulb, a little less voltage will mean a lot less light, as illustrated in the table below:

Operating Luminous voltage* intensity 100% = 100% 95% = 83% 90% = 67% 85% = 53%

* 100% = 6.75 volts or 100% = 13.5 volts or 100% = 27 volts

Important: The importance of optimum operating current and the negative effect voltage drop can have, e.g. on the luminous intensity of a bulb, can be seen from the table above.

Not good: Power current must travel from battery to headlamps - via the dashboard switch using large gauge cable. Result: voltage drop causing reduction in headlamp performance. Possible overloading of switch.

The best solution: The power current is routed over the shortest distance between battery and headlamp via the relay. A control current lead of only 0.75 sq. mm (current consumption for this lead less than 150 mA!) is required between dashboard switch and relay. Result: practically the whole power current reaches the consumer.

What sorts of relays are there? 1.The normally-open relay:1 Form A (SPST-NO)

2. The change-over relay:1 Form C (SPDT)

A normally-open relay closes an electrical circuit when current is passed through its coil. Normally-open relays are required for all types of vehicle lighting, horns, fanfares, heating circuits, fan motors and air-conditioning equipment.

A change-over relay switches current from one user to another. Change-over relays are used for switching from the horn to the fanfare, from forward to backward movement of the sliding roof, from opening to closing electrically operated windows and for two-stage users such as fans and some rear window heating systems.

Eliminating voltage spikes: Relays with resistor and diode coil supression across terminal 85 and 86.Voltage spikes from 300V to 500V can occur momentarily when a relay is switched off. Sensitive electronic equipment can be damaged or malfunctions can occur if these spikes reach the vehicle electrical network without suppression. A relay with a resistor reduces these voltage spikes to less than 100V. A relay with a diode eliminates them completely. The correct polarity of the connections is marked on the diode protected relay.

Facts About Relays

7

Headlight

Power Current

Switch

Battery

Headlight

Power Current

Headlight

Switch

Battery

Headlight

Control Current

Power current

Relay

Controlcurrent in

Power current out

Control current outPower current in

86 8530 87

30 86 85 87 30 86 85 87 87a

Relay Selection Guide

8

Micro ISO

Mini ISO

Mini 280

Heavy Duty ISO

20 Amp

30 Amp

40 Amp

50 Amp

60 Amp

12V

24V

SPST / Form A

SPST / Dual Output (87)

SPDT / Form C

Dust Cover

Mounting Bracket

Weatherproof Shroud

Sealed

Coil Suppression Resistor

Coil Suppression Diode

Alternate Footprint

with Fuse

Latching

Solid State

Single

Bulk

Catalog Page

RatedLoad

Package

Voltage

ContactArrangement

CoverFeatures

CoilSuppression

Special

Quantity

Micro ISO

Mini ISO

Mini 280

Heavy Duty ISO

20 Amp

30 Amp

40 Amp

50 Amp

60 Amp

12V

24V

SPST / Form A


SPDT / Form C

Dust Cover

Mounting Bracket

Weatherproof Shroud

Sealed



Alternate Footprint

with Fuse

Latching

Solid State

Single

Bulk

Catalog Page

RatedLoad

Package

Voltage

ContactArrangement

CoverFeatures

CoilSuppression

Special

Quantity

007813011

H41813007

007814017

H41524021

931524027

933364027

965400001

965400007

965400031

933332101

933332107

933332111

007791011

007791017

007957001

007957007

007791021

007791027

007957011

007957017

11 13 15 17

(1) Fused at 15 Amps(2) Fused at 25 Amps

1612 19 2114 18 2010

933332151

933332157

933791081

933791061

933791067

933791091

933332051

933332057

933332071

933332011

933332017

933332061

933332291

933332297

007794021

007794027

007794041

007794047

931680011

931680017

007903001

007903007

23 25 27 29 3431 3326 28 30 3222 24

Relay Selection Guide

9

Micro ISO

Mini ISO

Mini 280

Heavy Duty ISO

20 Amp

30 Amp

40 Amp

50 Amp

60 Amp

12V

24V

SPST / Form A


SPDT / Form C

Dust Cover

Mounting Bracket

Weatherproof Shroud

Sealed



Alternate Footprint

with Fuse

Latching

Solid State

Single

Bulk

Catalog Page

RatedLoad

Package

Voltage

ContactArrangement

CoverFeatures

CoilSuppression

Special

Quantity

Micro ISO

Mini ISO

Mini 280

Heavy Duty ISO

20 Amp

30 Amp

40 Amp

50 Amp

60 Amp

12V

24V

SPST / Form A


SPDT / Form C

Dust Cover

Mounting Bracket

Weatherproof Shroud

Sealed



Alternate Footprint

with Fuse

Latching

Solid State

Single

Bulk

Catalog Page

RatedLoad

Package

Voltage

ContactArrangement

CoverFeatures

CoilSuppression

Special

Quantity

007813011

H41813007

007814017

H41524021

931524027

933364027

965400001

965400007

965400031

933332101

933332107

933332111

007791011

007791017

007957001

007957007

007791021

007791027

007957011

007957017

11 13 15 17

(1) Fused at 15 Amps(2) Fused at 25 Amps

1612 19 2114 18 2010

007903021

007903027

933332181

933332187

007794031

007794037

933332161

933332167

007903011

007903017

933332081

003530001(1)

003530007(1)

003530041(2)

H41773001

931773987

007794321

007794327

007794301

007794307

933332201

933332207

40 4238 44 4639 41 43 453635 37

007793031

007793037

007793041

007793047

H41410051

931410057

H41410081

931410087

003437081

003437087

003437101

H41437091

003437097

524847 51 5349 49

AccessoriesDimension Drawing

Diagram

Technical Data

Notes Cross Reference

Part No.

Relays

10

007813011 - Single - Min Order Qty: 1

H41813007 - Bulk- Min Order Qty: 350

Nominal Voltage 12V Operating / Releasing Time ≤ 10 ms / ≤ 10 ms

Rated Continuous Load N/O 20A at 85°C Dielectric Strength ≥ 1,000 VDC

Ambient Temperature -40°C...+125°C Max. Inrush Load 120A resisitve load

Contact Form 1 Form A / SPST N/O Resistive Load / Switching Cycles 20A , 150,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles 15A, 150,000 cycles

Operating / Drop out Voltage ≤ 8.0V / ≥ 1.0V Lamp Load (capacitive) / Switching Cycles 80A inrush / 16A steady, 150,000 cycles

Max.Coil Voltage 18V Vibration 20 – 200 Hz, 50 m/s2, 6 h per axis

Coil Resistance 92 Ohm ± 10% (excluding suppression component)

Mechanical Shock 500 m/s2, 11 ms, period: 1 min, 1,000 times

Suppression Resistor, 470 Ohm IP Rating IP54 DIN IEC 60 529

Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 4.8 x 0.8, CuZn, gal Sn30, 87: ISO 8092 6.3 x 0.8, E-Cu, gal Sn

*All measurements are in Millimeters.

Bosch

0 332 011 0070 332 017 3000 986 332 0100 986 332 0520 986 332 061 0 986 332 070

Song Chuan

871-1A-D-R1-12V871-1A-C-R1-12V

Tyco

VFM-11F41-S01V23074-A1001-A402

• 12 Volt

• SPST / Form A

• 20 Amp Continuous

• Resistor Coil Suppression

Micro ISO Relay

H84700001 RELAY SOCKET MICRO 5 TERM PRINTED CIRCUIT BOARD, Qty: 1


U84700007 RELAY SOCKET MICRO 5 TERM PRINTED CIRCUIT BOARD, Qty: 3000

H84702001 RELAY SOCKET MICRO 5 TERM W/ BRACKET, Qty: 1


U84702007 RELAY SOCKET MICRO 5 TERM W/ BRACKET, Qty: 2,250

H84988011 RELAY BOX 7 WAY MICRO KIT, Qty: 1

H84991117 TERMINAL 4.8MM x 0.8MM W/ CATCH, Qty: 100

172611007 TERMINAL 4.8MM X 0.8MM W/ CATCH, Qty: 7000 /SPOOL

701235033 TERMINAL 6.3MM x 0.8MM W/ CATCH, Qty: 100

701235034 TERMINAL 6.3MM x 0.8MM W/ CATCH, Qty: 1,500

25.0

11.0

15.5

23.0


Diagram

Technical Data


Part No.

Relays

11


007814017 - Bulk - Min Order Qty: 350


Rated Continuous Load N/O 20A | N/C 10A at 85°C Dielectric Strength ≥ 1,000 VDC

Ambient Temperature -40°C...+125°C Max. Inrush Load 120A resisitve load

Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 20A | N/C 10A , 150,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles N/O 20A | N/C 10A , 30,000 cycles

Operating / Drop out Voltage ≤ 8.0V / ≥ 1.0V Lamp Load (capacitive) / Switching Cycles N/O 80A inrush / 20A steady 100,000 cyclesN/C 20A inrush / 10A steady


Coil Resistance 92 Ohm ± 10% ((excluding suppression component)



Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 4.8 x 0.8, CuZn, gal Sn87A: ISO 8092 4.8 x 0.8, E-Cu, gal Sn30, 87: ISO 8092 6.3 x 0.8, E-Cu, gal Sn


Bosch

0 332 201 107 0 332 207 3070 986 332 060

Song Chuan

871-1C-D-R1-12V871-1C-C-R1-12V

Tyco

VFM-15F41-S01V23074-A1001-A403












25.0

11.0

15.5

23.0

• 12 Volt

• SPDT / Form C



Micro ISO Relay


Diagram

Technical Data


Part No.

Relays

12

H41524021 - Single - Min Order Qty: 1




Ambient Temperature -40°C...+125°C Max. Inrush Load 120A

Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 20A | N/C 10A , 150,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles N/O 20A | N/C 10A , 30,000 cycles

Operating / Drop out Voltage ≤ 9.0V / ≥ 1.0V Lamp Load (capacitive) / Switching Cycles N/O 80A inrush / 20A steady, 100,000 cyclesN/C 20A inrush / 10A steady


Coil Resistance 92 Ohm ± 10% ((excluding suppression component)



Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 4.8 x 0.8, CuZn, gal Sn87A: ISO 8092 4.8 x 0.8, E-Cu gal Sn30, 87: ISO 8092 6.3 x 0.8, E-Cu, gal Sn

Bosch

0 332 201 107 0 332 207 307 0 986 332 060

Song Chuan

871-1C-D-R1-12V871-1C-C-R1-12V

Tyco

VFM-15F41-S01V23074-A1001-A403













25.0

11.0

15.5

23.0

• 12 Volt

• SPDT / Form C



Micro ISO Relay


Diagram

Technical Data


Part No.

Relays

13


Nominal Voltage 12V Operating / Releasing Time Minimum on-time SET-/RESET-coil 10 ms Maximum on-time SET-/RESET-coil 1 sPull-in delay SET-coil < 5 msPull-in delay RESET-coil < 5 ms

Rated Continuous Load N/O 30A at 85°C Dielectric Strength ≥ 800 VDC

Ambient Temperature -40°C... +85°C Max. Inrush Load 100A

Contact Form 1 Form A / SPST N/O Resistive Load / Switching Cycles 20A , 100,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles 70A inrush / 20A (0.25 mH), 100,000 cycles

Operating / Drop out Voltage ≤ 6V (Operating Voltage SET) ≤ 6V (Operating Voltage RESET)

Lamp Load (capacitive) / Switching Cycles 100A inrush / 20A (300 mF), 100,000 cycles


Coil Resistance 2 x 75 Ohm ± 10% Mechanical Shock DIN ISO 16750-3 (300m/s2, 6ms)

Suppression --- IP Rating IP54 DIN IEC 60 529

Mechanical Cycles 10,000,000 Terminals Terminals 1, 2, 6 (+): Blade Terminals ISO 8092 4.8 x 0.8 E-Cu, tin platedTerminals 3, 5: Blade Terminals ISO 8092 6.3 x 0.8 E-Cu, tin plated













(-) (-)

25.0

11.0

15.5

23.0

• 12 Volt

• SPST / Form A


• Bistable /

Magnetic Latching

Micro ISO Relay


Diagram

Technical Data


Part No.

Relays

14




Rated Continuous Load 30A at 85°C Dielectric Strength ≥ 1000 VDC


Contact Form 1 Form A / SPST N/O Resistive Load / Switching Cycles 30A, 100,000 cycles


Operating / Drop out Voltage ≤ 7.2V / ≥ 1.2V Lamp Load (capacitive) / Switching Cycles 16A, 100,000 cycles

Max.Coil Voltage 18V Vibration 20 – 200 Hz, 5 g; no contact openings > 10 µs

Coil Resistance 90 Ohm ± 10% Mechanical Shock Min. 10 g, 11 ms; no contact openings > 10 µs

Suppression None IP Rating IP54 DIN IEC 60 529

Mechanical Cycles 10,000,000 Terminals 30, 85, 86: ISO 8092 6.3 x 0.8, CuZn, gal Sn87: ISO 8092 6.3 x 0.8, CuZn

Song Chuan

896H-1AH-C1-12V 896H-1AH-D1-12V896H-1AH-C1S-12V 896H-1AH-D1S-12V

H84989031 RELAY SOCKET MINI 5 TERM PRINTED CIRCUIT BOARD, Qty: 1


H84989011 RELAY SOCKET MINI 5 TERM W/ BRACKET, Qty: 1


U84989017 RELAY SOCKET MINI 5 TERM W/ BRACKET, Qty: 1,000

H84526001 RELAY SOCKET MINI 5/9 TERM W/ BRACKET, Qty: 1

003526002 RELAY SOCKET MINI 5/9 TERM W/ BRACKET, Qty: 50

003526001 RELAY SOCKET MINI 5/9 TERM W/ BRACKET, Qty: 1,000

H84989021 RELAY SOCKET MINI 5 TERM F/HARNESS, Qty: 1





25.0

16.0

11.0

26.2

26.2

16.0

• 12 Volt

• SPST / Form A

• Alternate Footprint


• Mounting Bracket

Mini ISO Relay


Diagram

Technical Data


Part No.

Relays

15



Rated Continuous Load 30A at 85°C Dielectric Strength ≥ 1,000 VDC









Song Chuan

896H-1AH-C1-24V896H-1AH-D1-24V896H-1AH-C1S-24V896H-1AH-D1S-24V














25.0

16.0

11.0

26.2

26.2

16.0

• 24 Volt

• SPST / Form A

• Alternate Footprint



Mini ISO Relay


Diagram

Technical Data


Part No.

Relays

16







Contact Material AgSnO2 Inductive load / Switching Cycles 30A , 100,000 cycles





Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 6.3 x 0.8, E-Cu, gal Sn30, 87: ISO 8092 6.3 x 0.8, E-Cu, gal Sn

Song Chuan

896H-1AH-C-12V 896H-1AH-D-12V

Tyco

VF4-11F11V23134-B0052-C642














• 12 Volt

• SPST / Form A


• Dust Cover

Mini ISO Relay

23.7

11.5

26.2

26.2


Diagram

Technical Data


Part No.

Relays

17




Ambient Temperature -40°C...+85°C Max. Inrush Load 120 A








Song Chuan

896H-1AH-C-24V896H-1AH-D-24V

Tyco

VF4-11H11V23134-B0053-C642














• 24 Volt

• SPST / Form A


• Dust Cover

Mini ISO Relay

23.7

11.5

26.2

26.2


Diagram

Technical Data


Part No.

Relays

18





Ambient Temperature -40°C...+125°C Max. Inrush Load 150A lamp / 166A motor









Bosch

0 332 019 1030 986 332 003 0 986 332 040 0 986 332 071 0 986 332 072

Cole Hersee

RA-400012-DS

Song Chuan

896H-1AH-C-R1-12V 896H-1AH-D-R1-12V

Tyco

VF4-11F11-S01VF4-11F21-S01V23134-B0052-C642














• 12 Volt

• SPST / Form A



• Dust Cover

Mini ISO Relay

24.0

11.0

26.0

26.0


Diagram

Technical Data


Part No.

Relays

19














Cole Hersee

RA-200024-DS

Song Chuan

896H-1AH-C-R1-24V 896H-1AH-D-R1-24V

Tyco

VF4-11H11-S08VF4-11H21-S08














• 24 Volt

• SPST / Form A



• Dust Cover

Mini ISO Relay

24.0

11.0

26.0

26.0


Diagram

Technical Data


Part No.

Relays

20

24.0

20.0

26.0

11.0

26.0

30.0










Coil Resistance 100 Ohm ± 10% (excluding sup-pression component)




Bosch

0 332 019 110

Cole Hersee

RA-400112-NNRA-400112-RNRA-400112-DN

Song Chuan

896H-1AH-C1-R1-12V 896H-1AH-D1-R1-12V 896H-1AH-C1S-R1-12V 896H-1AH-D1S-R1-12V














• 12 Volt

• SPST / Form A




Mini ISO Relay


Diagram

Technical Data


Part No.

Relays

21

24.0

20.0

26.0

11.0

26.0

30.0












Suppression Resistor, 1,200 Ohm IP Rating IP54 DIN IEC 60 529


Cole Hersee

RA-200124-NN RA-200124-RNRA-200124-DN

Song Chuan

896H-1AH-C1-R1-24V896H-1AH-D1-R1-24V896H-1AH-C1S-R1-24V896H-1AH-D1S-R1-24V














• 24 Volt

• SPST / Form A




Mini ISO Relay


Diagram

Technical Data


Part No.

Relays

22






Contact Form 1 Form A / SPST N/O (2 x Terminal 87)

Resistive Load / Switching Cycles 40A, 100,000 cycles







Bosch

0 332 019 151

Song Chuan

896H-2AH-C-12V896H-2AH-D-12V

Tyco

V23134-C0052-C642














• 12 Volt

• SPST / Form A

• Dual Output (2 x Terminal 87)


• Dust Cover

Mini ISO Relay

23.7

11.5

26.2

26.2


Diagram

Technical Data


Part No.

Relays

23





Contact Form 1 Form A / SPST N/O (2x Terminal 87)








Bosch

0 332 019 213

Song Chuan

896H-2AH-C-24V896H-2AH-D-24V

Tyco

V23134-C0053-C642














• 24 Volt

• SPST / Form A

• Dual Output (2x Terminal 87)


• Dust Cover

Mini ISO Relay

23.7

11.5

26.2

26.2


Diagram

Technical Data


Part No.

Relays

24




Rated Continuous Load 40A at 85°C Dielectric Strength ≥ 1,000 VDC










Bosch

0 332 019 150

Song Chuan

896H-2AH-C1-12V896H-2AH-D1-12V896H-2AH-C1S-12V896H-2AH-D1S-12V

Tyco

V23134-C1052-C642














• 12 Volt

• SPST / Form A




Mini ISO Relay

23.7

11.5

16.5

26.226.2


Diagram

Technical Data


Part No.

Relays

25













Suppression Diode IP Rating IP54 DIN IEC 60 529















(-) (+)

• 12 Volt

• SPST / Form A




• Diode Coil Suppression

Mini ISO Relay

23.7

11.5

16.5

26.226.2

Bosch

0 332 019 1550 332 019 213

Song Chuan

896H-2AH-C1-002-12V896H-2AH-D1-002-12V896H-2AH-C1S-002-12V896H-2AH-D1S-002-12V


Diagram

Technical Data


Part No.

Relays

26







Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 40A | N/C 20A, 100,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles N/O 20A, 100,000 cycles N/C 6A, 60,000 cycles

Operating / Drop out Voltage ≤ 8.0V / ≥ 1.0V Lamp Load (capacitive) / Switching Cycles N/O 20A | N/C 10A, 100,000 cycles




Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 6.3 x 0.8, E-Cu, tin plated 30, 87, 87a: ISO 8092 6.3 x 0.8, E-Cu, tin plated

Bosch

0 986 332 022 0 332 209 151

Song Chuan

896H-1CH-C-12V896H-1CH-D-12V

Tyco

VF4-15F11V23134-A0052-C643













• 12 Volt

• SPDT / Form C


• Dust Cover

Mini ISO Relay

23.7

11.5

26.2

26.2


Diagram

Technical Data


Part No.

Relays

27





Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 20A, 100,000 cyclesN/C 10A, 150,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles N/O 16A, 100,000 cyclesN/C 8A, 100,000 cycles

Operating / Drop out Voltage ≤ 15.6V / ≥ 2.4V Lamp Load (capacitive) / Switching Cycles N/O 15A, 135,000 cyclesN/C 5A, 135,000 cycles




Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 6.3 x 0.8, E-Cu, gal Sn30, 87, 87a: ISO 8092 6.3 x 0.8, E-Cu, gal Sn

Bosch

0 332 209 211

Song Chuan

896H-1CH-C-24V896H-1CH-D-24V

Tyco

VF4-15H11V23134-A0053-C643














• 24 Volt

• SPDT / Form C


• Dust Cover

Mini ISO Relay

23.7

11.5

26.2

26.2


Diagram

Technical Data


Part No.

Relays

28






Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 40A, N/C 20A, 100,000 cycles






Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 6.3 x 0.8, E-Cu, tin plated 30, 87, 87a: ISO 8092 6.3 x0.8, E-Cu, tin plated

Bosch

0 332 209 150

Cole Hersee

RC-400112-NN

Song Chuan

896H-1CH-C1-12V896H-1CH-D1-12V896H-1CH-C1S-12V 896H-1CH-D1S-12V

Tyco

VF4-45F11VF4-45F21V23134-A1052-C643














• 12 Volt

• SPDT / Form C



Mini ISO Relay

23.7

11.5

16.5

26.226.2


Diagram

Technical Data


Part No.

Relays

29

Song Chuan

896H-1CH-C1-24V896H-1CH-D1-24V896H-1CH-C1S-24V896H-1CH-D1S-24V












Bosch

0 332 209 203

Cole Hersee

RC-200124-NN














• 24 Volt

• SPDT / Form C



Mini ISO Relay

23.7

11.5

16.5

26.226.2


Diagram

Technical Data


Part No.

Relays

30






Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 40A, N/C 20A,100,000 cycles




Coil Resistance 73.8 Ohm ± 10% (incl. suppres-sion component)

Mechanical Shock Min. 10 g, 11 ms; no contact openings > 10 µs


Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 6.3 x 0.8, E-Cu, tin plated30, 87, 87a: ISO 8092 6.3 x 0.8, E-Cu, tin plated

Bosch

0 332 209 1370 332 209 159 0 986 332 0410 986 332 053 0 986 332 073

Song Chuan

896H-1CH-C-R1-12V 896H-1CH-D-R1-12V

Tyco

VF4-15F11-S01VF4-15F21-S01














• 12 Volt

• SPDT / Form C



• Dust Cover

Mini ISO Relay

23.7

11.5

26.2

26.2


Diagram

Technical Data


Part No.

Relays

31






Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 30A | N/C 20A, 150,000 cyclesN/O 40A, 100,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles N/O 35A, 100,000 cycles

Operating / Drop out Voltage ≤ 8.0V / ≥ 1.0V Lamp Load (capacitive) / Switching Cycles N/O 30A, 100,000 cycles





Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 6.3 x 0.8, CuZn, gal Sn30, 87, 87A: ISO 8092 6.3 x 0.8, E-Cu, gal Sn

Bosch

0 332 209 137 0 332 209 1590 986 332 0410 986 332 053

Song Chuan

896H-1CH-C-R1-12V896H-1CH-D-R1-12V

Tyco

VF4-15F11-S01VF4-15F21-S01V23134-A0052-C643V23134-J1052-D642














• 12 Volt

• SPDT / Form C



• Dust Cover

Mini ISO Relay

24.0

11.0

26.0

26.0


Diagram

Technical Data


Part No.

Relays

32






Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 30A | N/C 20A, 150,000 cyclesN/O 40A, 100,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles N/O 35A, 100,000 cycle

Operating / Drop out Voltage ≤ 8.0V / ≥ 1.0V Lamp Load (capacitive) / Switching Cycles N/O 30A, 100,000 cycle



Mechanical Shock 500 m/s2, 11 ms, period: 1 min, 1000 times



Bosch

0 332 209 135 0 332 209 152

Song Chuan

896H-1CH-C-002-12V 896H-1CH-D-002-12V

Tyco

VF4-15F11-S05VF4-15F21-S05














(-) (+)

• 12 Volt

• SPDT / Form C



• Dust Cover

Mini ISO Relay

24.0

11.0

26.0

26.0


Diagram

Technical Data


Part No.

Relays

33






Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 30A | N/C 20A , 150,000 cyclesN/O 40A, 100,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles N/O 35A,100,000 cycle

Operating / Drop out Voltage ≤ 8.0V / ≥ 1.0V Lamp Load (capacitive) / Switching Cycles N/O 30A, 100,000 cycle




Suppression Resistor, 680 Ohm IP Rating Relay is sealed


Bosch

0 332 209 137 0 332 209 159

Cole Hersee

RC-400012-DS

Song Chuan

896H-1CH-S-R1-12V

Tyco

VF4-15F11-C01VF4-15F21-C01V23134-A0052-C643














• 12 Volt

• SPDT / Form C



• Sealed Cover

Mini ISO Relay

24.0

11.0

26.0

26.0


Diagram

Technical Data


Part No.

Relays

34






Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 20A, 150,000 cycles








Bosch

0 332 209 206

Song Chuan

896H-1CH-C-R1-24V 896H-1CH-D-R1-24V

Tyco

VF4-15H11-S08 VF4-15H21-S08














• 24 Volt

• SPDT / Form C



• Dust Cover

Mini ISO Relay

24.0

11.0

26.0

26.0


Diagram

Technical Data


Part No.

Relays

35


• Dust Cover












Suppression diode IP Rating IP54 DIN IEC 60 529


Bosch

0 332 209 204

Cole Hersee

RC-200024-DS

Song Chuan

896H-1CH-C-002-24V 896H-1CH-D-002-24V

Tyco

VF4-15H11-S05VF4-15H21-S05














(-) (+)

• 24 Volt

• SPDT / Form C



• Dust Cover

Mini ISO Relay

24.0

11.0

26.0

26.0


Diagram

Technical Data


Part No.

Relays

36






Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 40A, N/C 20A,100,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles N/O 20A, 100,000 cycles N/C 6A, 60,000 cycles



Coil Resistance 73.8 Ohm ± 10% (incl. sup-pression component)




Bosch

0 332 209 161

Cole Hersee

RC-400112-RNRC-400112-DN

Song Chuan

896H-1CH-C1-R1-12V 896H-1CH-D1-R1-12V 896H-1CH-C1S-R1-12V 896H-1CH-D1S-R1-12V

Tyco

VF4-45F11-S01VF4-45F21-S01














• 12 Volt

• SPDT / Form C




Mini ISO Relay

23.7

11.5

16.5

26.226.2


Diagram

Technical Data


Part No.

Relays

37
















Bosch

0 332 209 138

Song Chuan

896H-1CH-C1-R1-12V 896H-1CH-D1-R1-12V 896H-1CH-C1S-R1-12V896H-1CH-D1S-R1-12V














• 12 Volt

• SPDT / Form C




Mini ISO Relay

24.0

20.0

26.0

11.0

26.0

30.0


Diagram

Technical Data


Part No.

Relays

38










Coil Resistance 271 Ohm ± 10% (incl. suppression component)




Bosch

0 332 209 207

Cole Hersee

RC-200124-RN

Song Chuan

896H-1CH-C1-R1-24V 896H-1CH-D1-R1-24V 896H-1CH-C1S-R1-24V 896H-1CH-D1S-R1-24V

Tyco

VF4-45H11-S08VF4-45H21-S08














• 24 Volt

• SPDT / Form C




Mini ISO Relay

23.7

11.5

16.5

26.226.2


Diagram

Technical Data


Part No.

Relays

39
















Bosch

0 332 209 207

Song Chuan

896H-1CH-C1-R1-24V 896H-1CH-D1-R1-24V 896H-1CH-C1S-R1-24V896H-1CH-D1S-R1-24V














• 24 Volt

• SPDT / Form C




Mini ISO Relay

24.0

20.0

26.0

11.0

26.0

30.0


Diagram

Technical Data


Part No.

Relays

40









Coil Resistance 350 Ohm ± 10% (including suppression component)




Cole Hersee

RC-200124-DN

Song Chuan

896H-1CH-C1-002-24V896H-1CH-D1-002-24V896H-1CH-C1S-002-24V896H-1CH-D1S-002-24V














(-) (+)

• 24 Volt

• SPDT / Form C




Mini ISO Relay

23.7

11.5

16.5

26.226.2


Diagram

Technical Data


Part No.

Relays

41





Ambient Temperature –40°C...+85°C Max. Inrush Load ---

Contact Form 1 Form A / SPST N/O Resistive Load / Switching Cycles N/O 15A, 100,000 cycles

Contact Material AgNi Inductive load / Switching Cycles ---

Operating / Drop out Voltage ≤ 9.0V / ≥ 1.3V Lamp Load (capacitive) / Switching Cycles ---


Coil Resistance 85 Ohm ± 10% Mechanical Shock 500 m/s2, 11 ms, period: 1 min, 1,000 times

Suppression Fuse IP Rating IP54 DIN IEC 60 529

Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 6.3 x 0.8, St3, gal Sn30: ISO 8092 6.3 x 0.8, E-Cu, gal Sn87: ISO 8092 6.3 x 0.8, E-Cu














• 12 Volt

• SPST / Form A

• With Built-in 15 Amp Fuse



Mini ISO Relay with 15A Fuse

24.5

34.3

11.0

40.5

27.8

16.0


Diagram

Technical Data


Part No.

Relays

42




Ambient Temperature –40°C...+85°C Max. Inrush Load ---

Contact Form 1 Form A / SPST N/O Resistive Load / Switching Cycles N/O 25A, 100,000 cycles

Contact Material AgNi Inductive load / Switching Cycles ---




Suppression Fuse IP Rating IP54 DIN IEC 60 529

Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 6.3 x 0.8, St3, gal Sn30: ISO 8092 6.3 x 0.8, E-Cu, gal Sn87: ISO 8092 6.3 x 0.8, E-Cu














• 12 Volt

• SPST / Form A

• With Built-in 25 Amp Fuse



Mini ISO Relay with 25A Fuse

24.5

34.3

11.0

40.5

27.8

16.0


Diagram

Technical Data


Part No.

Relays

43

















Nominal Voltage 12V Operating / Releasing Time 100 µs / 75µs (typical)

Rated Continuous Load N/O 20A at 85°C Dielectric Strength

Ambient Temperature -40°C...+125°C Max. Inrush Load overload protected at 80A

Contact Form 1 Form A / SPST N/O Resistive Load / Switching Cycles 30A at 25°C

Contact Material Solid State Inductive load / Switching Cycles

Operating / Drop out Voltage on voltage < 9.0V off voltage > 11.5V

Lamp Load (capacitive) / Switching Cycles

Max.Coil Voltage 16V Vibration 10 Hz to 2 kHz, 0.06 inch, 6 G, 7 inch / second, 4 hours

Switching Frequency 0 Hz…1000 Hz Mechanical Shock 30 G peak half - sine wave, 11 mSec, 8 ( 4 shocks per axis, + and - directions )

Duty Cycles 10%…90% On IP Rating IP 67 DIN 40050



• 12 Volt

• SPST / Form A

• Solid State Switch


• Sealed Cover

Mini ISO Solid State Relay

26.0

11.0

28.0

27.9


Diagram

Technical Data


Part No.

Relays

44










Coil Resistance 100 Ohm ± 10% (excludingsuppression component)




Bosch

0 332 204 185

Tyco

VF4-35F11-S01VF4-35F21-S01

H84709001 RELAY CONN F/ ISO WEATHERPROOF TYPE W/ 12” LEADS, Qty: 5

H84709011 ISO MINI WEATHERPROOF RELAY CONNECTOR KIT Qty: 1



U84989027 RELAY SOCKET MINI 5 TERM F/HARNESS, Qty: 3000

701235033 TERMINAL 6.3MM X 0.8MM W/ CATCH, Qty: 100

701235034 TERMINAL 6.3MM X 0.8MM W/ CATCH, Qty: 1000

H84975001 RELAY METAL BRACKET F/WEATHERPROOF HOUSING, Qty: 10

960975001 RELAY METAL BRACKET F/WEATHERPROOF HOUSING, Qty: 100


44.7

35.5

35.5

• 12 Volt

• SPDT / Form C



• Weatherproof Cover

Mini ISO Relay


Diagram

Technical Data


Part No.

Relays

45














Bosch

0 332 204 184

Song Chuan

896H-1CH-D1SW-R1-12V

Tyco

VF4-65F11-S01VF4-65F21-S01

H84709001 RELAY CONN F/ ISO WEATHERPROOF TYPE W/12” LEADS, Qty: 5




U84989027 RELAY SOCKET MINI 5 TERM F/HARNESS, Qty: 3000

701235033 TERMINAL 6.3MM X 0.8 W/ CATCH, Qty: 100

701235034 TERMINAL 6.3MM X 0.8 W/ CATCH, Qty: 1,500


44.7

67.2

35.5

35.5

• 12 Volt

• SPDT / Form C





Mini ISO Relay


Diagram

Technical Data


Part No.

Relays

46







Contact Material AgSnO2 Inductive load / Switching Cycles N/O 16A, 100,000 cyclesN/C 8A , 100,000 cycles



Coil Resistance 277 Ohm ± 10% (incl. suppression component)




Song Chuan


Tyco

VF4-65H11-S08VF4-65H21-S08

H84709001 RELAY CONN F/ ISO WEATHERPROOF TYPE W/ 12” LEADS, Qty: 5




U84989027 RELAY SOCKET MINI 5 TERM F/HARNESS, Qty: 3,000




• 24 Volt

• SPDT / Form C





Mini ISO Relay

44.7

67.2

35.5

35.5


Diagram

Technical Data


Part No.

Relays

47






Contact Form 1 Form A / SPST N/O Resistive Load / Switching Cycles 50 A, 100,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles 150A inrush / 50A steady, 150,000 cycles



Coil Resistance 100 Ohm ± 10% (excluding suppresive component)




Bosch

0 986 332 001 0 986 332 002 0 986 332 0230 986 332 050

Tyco

VF7-11F11-S01

H84703001 RELAY SOCKET 50A 4 TERM, Qty: 1


U84703007 RELAY SOCKET 50A 4 TERM, Qty: 2,100

H84991151 TERMINAL 9.5MM x 1.2MM W/ CATCH 4.0-6.0mm2, Qty: 50

172615007 TERMINAL 9.5MM x 1.2MM W/ CATCH 4.0-6.0mm2, Qty: 2,000 /Spool






• 12 Volt

• SPST / Form A



• Dust Cover

Mini ISO Power Relay

24.0

14.5

26.0

26.0


Diagram

Technical Data


Part No.

Relays

48







Contact Material AgSnO2 Inductive load / Switching Cycles 150A inrush / 50A steady, 150,000cycles



Coil Resistance 100 Ohm ± 10% (excluding sup-presive component)




Bosch

0 332 002 192

Cole Hersee

RA-700112-RN

Tyco

VF7-41F11-S01











• 12 Volt

• SPST / Form A




Mini ISO Power Relay

24.0

20.0

14.5

26.0

30.0

26.0


Diagram

Technical Data


Part No.

Relays

49






Rated Continuous Load N/O 40A | N/C 20A at 85°C Dielectric Strength ≥ 900 VDC


Contact Form 1 Form C / SPDT Resistive Load / Switching Cycles N/O 40A | N/C 20A, 100,000 cycles

Contact Material AgSnO2 Inductive load / Switching Cycles N/O 80A inrush / 33A steady, 300,000 cycles

Operating / Drop out Voltage ≤ 8.0V / ≥ 1.0V Lamp Load (capacitive) / Switching Cycles N/O 150A inrush / 30A steady, 300,000 cycles





Mechanical Cycles 10,000,000 Terminals 85, 86: 2.8 x 0.82, CuZn30, 87, 87A: 2.8 x 0.82, E-Cu / CuZN

Song Chuan


Tyco

VF28-65F14-S01

H84708001 RELAY CONN F/ 280 WEATHERPROOF TYPE W/ 12” LEADS, Qty: 1

H84489001 RELAY METAL BRACKET F/ WEATHERPROOF HOUSING, Qty: 10

931489001 RELAY METAL BRACKET F/ WEATHERPROOF HOUSING, Qty: 100




• 12 Volt

• SPDT / Form C




Mini 280 Relay



Accessories

Diagram

Features

(Without Bracket)(With Bracket)

44.7

67.2

35.5

35.5


Diagram

Technical Data


Part No.

Relays

50

Battery Disconnect Relay

011152007 - BUlk - Min Order Qty: 8


Rated Continuous Load N/O 190A at 85°C Dielectric Strength ≥ 500 VDC

Ambient Temperature –40°C...+125°C Max. Inrush Load 1500A (0.2 Sec at 70°C), 1000A (1 Sec) at 70°C)

Contact Form 1 Form A / SPST N/O Resistive Load / Switching Cycles ---

Contact Material AgSnO2 Inductive load / Switching Cycles 100A, 50,000 cycles & 180A 15,000 cycles


Max.Coil Voltage 28V Vibration 22 – 500 Hz, 98 m/s2

Coil Resistance 5 Ohm ± 10% Mechanical Shock 392 m/s2


Mechanical Cycles 200,000 Connections Coil: 4 Pole Connector (Amp 0.070 series)See AccessoriesLoad: M8 threaded bolts


188577001 4 Pole AMP 0.070 Series Kit

Operation: Apply a 50 ms to 100 ms impulse voltage across coil terminals so that contacts switch.

• 12 Volt

• SPST / Form A



• Bi-Stable (Latching)


Diagram

Technical Data


Part No.

Relays

51


003437087 - Bulk- Min Order Qty: 120

Cole Hersee

RA-700112-NN

Tyco

VF7-41F11V23134-J1052-D642




H84991151 TERMINAL 9.5 x 1.2 W/ CATCH 4.0-6.0mm2, Qty: 50

172615007 TERMINAL 9.5 x 1.2 W/ CATCH 4.0-6.0mm2, Qty: 2,000 /Spool


172616007 TERM 9.5 x 1.2 W/ CATCH 6.0-10.0mm2, Qty: 1,800 /Spool

701235033 TERMINAL 6.3 x 0.8 W/ CATCH, Qty: 100

701235034 TERMINAL 6.3 x 0.8 W/ CATCH, Qty: 1,500




Ambient Temperature –40°C...+85°C Max. Inrush Load 200A


Contact Material AgSnO2 Inductive load / Switching Cycles ---


Max.Coil Voltage --- Vibration 20 – 200 Hz, 50 m/s2, 6 h per axis



Mechanical Cycles 10,000,000 Terminals 85, 86: ISO 8092 6.3 x 0.8, CuZn30: ISO 8092 9.5 x 1.2, E-Cu, gal Sn87: ISO 8092 9.5 x 1.2, E-Cu

• 12 Volt

• SPST / Form A



Mini ISO Heavy Duty Relay

54.5

25.0

16.0 12.5

32.7

21.4 34.7


Diagram

Technical Data


Part No.

Relays

52









Coil Resistance 85 Ohm ± 10% (excl. suppression component)


Suppression Diode 2x IP Rating IP54 DIN IEC 60 529












(-) (+)

Cole Hersee

RA-700112-DN

• 12 Volt

• SPST / Form A





54.5

25.0

16.0 12.5

32.7

21.4 34.7


Diagram

Technical Data


Part No.

Relays

53

Tyco

VF7-41H11V23134-J1053-D642


003437097 - Bulk- Min Order Qty: 120


















Coil Resistance 310 _ ± 10% Mechanical Shock 500 m/s2, 11 ms, period: 1 min, 1,000 times



• 24 Volt

• SPST / Form A




54.5

25.0

16.0 12.5

32.7

21.4 34.7

Flashers

5454

961553151

961553157

2 Pin Flasher Unit - 12V (Single)

2 Pin Flasher Unit - 12V (Bulk 50 Pieces)

High capacity flasher with 6 bulb maximum.

Suitable for hazard warning applications.

Max Load: 12 lamps / 25 Amps (Hazard)

Bracket: H84677001

961553161

961553167





Max Load: 12 lamps / 25 Amps (Hazard)

Bracket: H84677001

961553171 3 Pin Flasher Unit - 24V (Single)



Max Load: 10 lamps SAE # 1683 (Hazard)

Bracket: H84677001

X

P(c)

L

X

L

Common Pin Designations

Terminal Description

49/X Flasher input (+)

49a/L Flasher output (+) to lamps or indicator switch

30b Flasher input (+) from hazard switch

31 Ground (-)

C/C1/CP/P Vehicle pilot lamp output (+)

C2 1st trailer pilot lamp output (+)

C3 2nd trailer pilot lamp output (+)

Part No.

Flashers

55

H42675031

931675037





Max Load: 16 Bulbs (Hazard)

1

2

3

6 4

7

5

55

Part No.

H42562061

931562067

933825007

3 Pin Flasher Unit - Sealed - 12V (Single)

3 Pin Flasher Unit - Sealed - 12V (Bulk 256 Pieces)

7 Pin Flasher Unit - Sealed - 12V (Bulk 387 Pieces)

Sealed flasher that operates 2 bulbs on either side of vehicle.

Max Load: 2 x 2.1 Amp Bulbs (Flasher)

4 x 2.1 Amp Bulbs (Hazard)

Flasher unit that operates 2 bulbs on either side of vehicle

Separate outputs for left and right side along with left and right indicator outputs

Max Load: 4 Bulbs (Hazard)

Flashers

56

Part No.

009492101

009492001

009492111

009492011

996173017

LED Flasher Unit, 2+1+1 - 12V

LED Flasher Unit, 2+1 - 24V



6 Pin Flasher Unit, 2+1+1 - 12V (Bulk 250 Pieces)

Flasher units suitable for use with either bulb lamps or LED direction indicator

lamps. The flasher units have two modes of warning while the indicators are

operating.

1) Prime mover

• Lamps will flash rapidly to indicate a failure.

2) Prime mover plus trailer

• Separate pilot lamp will not illuminate to indicate a failure.

(Single)

Flasher unit operates 2 bulbs on either side of towing vehicle plus an additional

bulb on either side of two trailers.

Max Load: 2 + 1 + 1(8) x 21W

2 +1+1X21W+5W 2+1+1X21W

8X21W

2+1+1

3+1

3+1

2+1

6X21W

2+1+1X21W+5W

12V

12V

24V

24V

2 +1+1X21W+5W 2+1+1X21W

8X21W

2+1+1

3+1

3+1

2+1

6X21W

2+1+1X21W+5W

12V

12V

24V

24V

C3149

C2

49A

003787071 4 Pin High Capacity Flasher Unit - 24V (Single)

Heavy duty flasher unit designed for loads totaling 200W.

Max Load: 200W combined load

CP

LX 31

49a+49

Timer Modules

57

Part No.

H43453011

931453017

4 Pin Time Delay Unit - 2 Second Delay on Release - 12V (Single)

4 Pin Time Delay Unit - 2 Second Delay on Release - 12V (Bulk 256 Pieces)

H43430011

931430017

4 Pin Time Delay Unit - 5 Second Delay on Release - 12V (Single)

4 Pin Time Delay Unit - 5 Second Delay on Release - 12V (Bulk 256 Pieces)

Fixed delay of 2 seconds

SPST relay output

Fixed Timing

Meets All Applicable U.S. Safety Standards

Stable Electronic Timing

Fits into ISO Socket

Output SPST Relay

Max Load: 20A at 100,000 operations

Operating Voltage Range: 9 - 15V DC

Operating Temp. Range: -40°C to 60°C

Storage Temperature: -40°C to 125°C

S1 S2 T(s)

off off 110...900

on on 14...110

on off 2.5...14

off on 0...2.5

996152131

996152151

996152141

996152161

Adjustable Control Time Delay Unit - Delay on Release - 12V

Adjustable Control Time Delay Unit - Delay on Operate - 12V

Adjustable Control Time Delay Unit - Delay on Release - 24V

Adjustable Control Time Delay Unit - Delay on Operate - 24V

Designed for a wide range of applications requiring a time delayed switch on or off.

Time Delay Range: 0 to 900 seconds

(Single)

31

31

15

30

15

87

8787a

87a

30

Timing ModeMode: Delay on ReleaseOperation Description: Input voltage must be applied continuously. The output is energized (relay is transferred) when control switch is closed. Timing starts when the control switch is opened. At the end of timing, relay will de-energize. The time may be reset to zero during timing by closing the control switch.

Accessories

58

Relay Socket - Micro ISO Printed Circuit Board

H84700001…………………………………………………………………………………. 1

H84700007…………………………………………………………………………………. 50

U84700007…………………………………………………………………………………. 3000

Relay Socket - Mini ISO, Bracket Mount, Connector Block

H84989011…………………………………………………………………………………. 1

H84989017…………………………………………………………………………………. 50

U84989017…………………………………………………………………………………. 1000

Relay Socket - Mini ISO, 5 to 9 Terminal, Bracket Mount, Connector Block

H84526001…………………………………………………………………………………. 5

003526002…………………………………………………………………………………. 50

003526001…………………………………………………………………………………. 250

Relay Socket - Micro ISO, Bracket Mount, Connector Block

H84702001…………………………………………………………………………………. 1

H84702007…………………………………………………………………………………. 50

U84702007…………………………………………………………………………………. 2250

Relay Socket - Mini ISO Wire Harness Connector

H84989021…………………………………………………………………………………. 1

H84989027…………………………………………………………………………………. 50

U84989027…………………………………………………………………………………. 3000

Relay Socket - Mini ISO, High Current (50A), Wire Harness Connector

H84703001…………………………………………………………………………………. 1

H84703007…………………………………………………………………………………. 50

U84703007…………………………………………………………………………………. 2100

Relay Socket - Mini ISO Printed Circuit Board

H84989031…………………………………………………………………………………. 1

H84989037…………………………………………………………………………………. 50

U84989037…………………………………………………………………………………. 2500

Part No. Pack Qty.

0.945(24mm)

1.043(26.5mm)

0.619(15.71mm)

0.829(21.04mm)

1.300�(33.02mm)

0.830�(21.08mm)1.410�

(35.81mm)

1.330�(33.8mm)

1.476�(37.5mm)

0.828�(21.02mm)

1.267�(32.18mm)

1.043�(26.5mm)

0.945�(24mm)

0.967(24.6mm)

1.146(29.2mm)

Relay Socket - Mini ISO Wire Harness Connector

H84704001…………………………………………………………………………………. 1

H84704007…………………………………………………………………………………. 50

U84704007…………………………………………………………………………………. 1500

1.421(36.1mm)

1.087(27.6mm)

0.331(8.4mm)

0.267(6.8mm)

Accessories

59

Relay Socket - Mini ISO, Weatherproof Relay Connector with 12” Leads

Relay Socket - Mini ISO, Weatherproof Relay Connector Kit

H84709001…………………………………………………………………………………. 5

H84709011…………………………………………………………………………………. 1

Clip-On Mounting Bracket for Diode Blocks, Flashers, Buzzers, & Timers

H84235001…………………………………………………………………………………. 1

H84235007…………………………………………………………………………………. 100

Universal Mounting Bracket for Round Flasher Package

H84677001…………………………………………………………………………………. 1

961677001…………………………………………………………………………………. 100

Mounting Bracket for Relays (See relay pages for details)

Mounting Bracket for Relays (See relay pages for details)

Female Terminals with Catch

H84489001…………………………………………………………………………………. 10

931489001…………………………………………………………………………………. 100

H84975001…………………………………………………………………………………. 10

960975001…………………………………………………………………………………. 100

Relay Socket - Mini 280, Weatherproof Relay Connector with 12” Leads

H84708001…………………………………………………………………………………. 1

Part No. Pack Qty.

1

23

4

5

1.366(34.7mm)

1.626(41.3mm)

1.397(35.5mm)

1.634(41.5mm)

Part No. AWG Wire Blade Size Package Quantity

H84991151 10 - 12 .375” (9.5mm) 50

172615007 10 - 12 .375” (9.5mm) 2000

H84991141 6 - 10 .375” (9.5mm) 50

172616007 6 - 10 .375” (9.5mm) 1800

701235033 14 - 16 .250” (6.3mm) 100

701235034 14 - 16 .250” (6.3mm) 1500

H84991117 18 .188” (4.8mm) 100

172611007 18 .188” (4.8mm) 7000

H84991101 14 - 20 .110” (2.8mm) 50

172609007 14 - 20 .110” (2.8mm) 7000

Accessories

60

H84988001 4-Gang Mini ISO Relay Box (Single)

Splashproof Relay Box

Snap-Fit Clear Plastic Cover

0-ring Sealed

Holds Four Plug-in Type Relays

Removable Mounting Feet

Multiple Boxes Can Be Snapped Together

H84988011 7-Gang Micro ISO Relay Box (Single)

Splashproof Relay Box


0-ring Sealed

Holds Seven Plug-in Type Relays


Multiple Boxes Can Be Snapped Together

H84960081 6-Gang Fuse Box - Bottom Tab Connections

H84960071 4-Gang Fuse Box - Side Connections

Splashproof Fuse Box


0-ring Sealed

Max Load: 20A per circuit

Fuses not included

(Single)




0-ring Sealed


Fuses not included

(Single)




Part No.

31/2"

35/8"

43/4"

21/4"21/4"

33/8"1"25/8"

11/4"

15/8"

41/2"

11/2"

33/8"

11/2"

25/8"

11/16"

11/2"

41/2"

Accessories

61

005993131 12 Gang Fuse Box - Waterproof (Single)

Clear Cover Holds Four Spares

Terminal Connections Included


Fuses not included

H84960051 16 Gang Fuse Box - Bottom Tab Connections (Single)



0-ring Sealed


Boxes Can Be Snapped Together for 32,48 Fuses etc.


Fuses not included

Part No.

21/2"

21/8"

33/4"

21/2"

21/8"

33/4"

21/2"

21/8"

33/4"

31/2"

35/8"

43/4"

31/2"

35/8"

43/4"

003481803 Ceramic-Type Fuse Assortment (Single*)

For European Vehicles

Number of Fuses:

*(One of 2.5A, 5A, 25A, Four of 8A, Three of 16A)

(Bulk 100 Pieces)

704073003

089015003

025889003

091603003

713144003

Ceramic-Type Fuse: 5A Yellow

Ceramic-Type Fuse: 16A Red

Ceramic-Type Fuse: 8A White

Ceramic-Type Fuse: 25A Blue

Ceramic-Type Fuse: 40A Grey

002289001

H84294021

Fuse Box with Screw Contacts - 2 Fuses (Bulk 10 Pieces)

Fuse Box with Screw Contacts - 4 Fuses (Single)

002290001 Fuse Box with Screw Contacts - 8 Fuses (Bulk 5 Pieces)

With 8A fuses according to DIN 72 582 for cables up to 6 mm2

with screw terminals

004258031 Junction Box - 16 Connections (Single)

Splash and Dustproof Housing

Nickel-plated Brass Contacts

Duroplast Housing

Resistant to High Temperature (max. 212ºF)

For Circuits and Central Electrical Systems

Accessories

62

Part No.

1

4

7

3

6

9

2

5

8

H44452001 Custom Diode Module - 6 Diode Array (Single)

1N4005 Diodes

Forward Current: 1 Amp

1.189(30.2mm)

1.181(30.mm) .705

(17.9mm).720

(18.3mm)

1.181(30.mm)

.701(17.8mm)

.346(8.8mm)

1.189(30.2mm)

1.181(30.mm) .705

(17.9mm).720

(18.3mm)

1.181(30.mm)

.701(17.8mm)

.346(8.8mm)

(Bulk 50 Pieces)

004418004 Connector for Blade-Type Fuses (Bulk 10 Pieces)

Suitable For All Blade-Type Fuses From 2-30A

High Impact Resistant Housing

711683903 Blade-Type Fuse Assortment (Single)

For Latest Domestic Vehicles

Number of Fuses:

One of 2.5A, 5A, 7A ,15A, 25A, 30A, Two of 10A & 20A

711683011

711683002

711683021

711683052

711684002

Blade-Type Fuse: 1A Black

Blade-Type Fuse: 3A Lilac

Blade-Type Fuse: 2A Grey

Blade-Type Fuse: 4A Pink

Blade-Type Fuse: 5A Beige

711685002

711687002

711690002

711686002

711688002

711683042

711689002

711683031

Blade-Type Fuse: 7.5A Brown

Blade-Type Fuse: 15A Blue

Blade-Type Fuse: 30A Green

Blade-Type Fuse: 10A Red

Blade-Type Fuse: 20A Yellow

Blade-Type Fuse: 35A Dark Blue

Blade-Type Fuse: 25A White

Blade-Type Fuse: 40A Orange

Switches - Battery

63

Part No.

001559001

008458011

002843011

H62559001

002843001

042991001

706729011

Battery Master Switch - 100 Amp Continuous Load

Battery Master Switch - 250 Amp Continuous Load

Battery Master Switch - 100 Amp Continuous Load (Single)

Battery Master Switch - Twin Terminals (100 Amp)

Battery Master Switch - 50 Amp Continuous Load (Single)

Replacement Key

Replacement Key (Bulk 10 Pieces)

For battery main lead

Connection to either positive or negative lead

Switch key removable in ''off'' position only

Current supply interrupted when key removed

M10 screw contacts

2 switch positions: 0 = off, 1 = on

Max Load: 2500A at 24V (10 sec.)

IP Rating: Key side IPX4

Connection side IP53

(Single)

For battery main lead

Connection to either positive or negative lead

Switch key removable in ''off'' position only

Current supply interrupted when key removed

M10 screw contacts

2 switch positions: 0 = off, 1 = on

Max Load:

1000A at 12V (10 sec.), 500A at 24V (10 sec.).

IP Rating: DIN 40 050 - IPX 2

005519001 Battery Master Switch (Single)

Rotary Switch for 6, 12, 24, and 32V Applications

Enables Switching from Batter 1 to 2 or Both

Seawater-Resistant

Noncorroding Black Housing

Max Load: 175A at 12V (10 Sec.)

Max. Continuous Rating: 150A at 12V

2210

109 120

100

62 10

58

75

51/4"

51/4"

27/8"

4066 5722

10

Rocker Switches

64

Modular Rocker Switches

Maintenance-free:

Indicator lamps:

Energy efficiency:The increase in control electronics components makes particular demands on avehicle's energy system.Since the power supply causes high costs, the rend is toward very low controlcurrents that must be switched in a reliable manner.The Hella solution:frictional snap-in system as well as selected contact combinations.The AgNi standard version makes reliable switching functions possible even inthe mA range.Likewise, particularly efficient power LED light sourses help to reduce the powerrequirements as compared to previous switch ranges by up to 70% per switch.

Technical details:

Service life:

For safety-relevant or special applications, areliable indicator lamp can be delivered thatprovides information about the switchingcondition in a non-local manner.

Symbol type: Laser-applied in accordance with catalog or customer-specifically in dxf format

Tightness: IP 52Operating temperature: -40 °C ...+ 85 °C

Dash board thickness: If the switch is installed directly: 2 mm

Light source: Max. 4 LEDs:2 x location lighting, green2 x function lighting, red

Storage temperature: -40 °C ... +100 °C

Accessories: Single and series mounting frame,connector skirt available

Accessories see page 3.05, 3.22 - 3.30

Mounting frame: A modular system with a new design makesall installation configurations possible.

Switch-contact coating:

Rocker material: PC transparent, paintedBase material: PA white, housing PA black

AgNiFlat receptacle: 2.8 mm Junior Power Timer, with AgNi coating

Connection contacts:

For particularly energy-efficient & maintenance-free interiorapplications in commercial vehicles, passenger cars, agricultural andconstruction machines, as well as special vehicles.

The user expects reliable and maintenace-free function over the entire vehicle life. In particular, the service life (cycles) of the contactsytem, as well as the service life of the light source are the influencing parameters.Hella offers its customers the particularly wear-resistant ''microswitch system''. Thanks to the frictional snap-in system, wear and contamination of the contact surfaces are minimized with every switching operation. The average service life of an LED is up to 100,000 hours.An additional feature is the use of 4 light sources. In this way, all switching conditions can be confirmed in the best possible way (2 location and 2 function lights).

3.0 mm Junior Power Timer

Mechanical / 500,000 cycles5A/24V inductive/270,000 cycles4A/24V bulb (75W)/90,000 cycles10A/24V ohmic/80,000 cycles

www.hella.com/switchshop/index.jsp

You can find further information, including ordering notes, at

Mounting aperture

withoutframe

withframe

Cover plug

Socket housing

Junior Power Timer

24.4

24.4

19.8

41.8

44.1

22.1

24.4

Rocker Switches

65

Symbol illumination: 1 x function indication (1 x internal)

Change-over, key,1-pole, 1-stage.

Change-over, locking,locking function, 1-pole, 1-stage.

Symbol illumination: 1 x function indication

Symbol illumination: 1 x function indication (1 x external)




Change-over, locking,locking function, 2-pole, 1-stage.Symbol illumination: 1 x function indication (1 x external)


Change-over, locking,2-pole, 1-stage.









Change-over, key,2 x 1-pole, 2-stage.


Change-over, key,1-pole, 1-stage.



Change-over, locking,2 x 1-pole, 2-stage.







Function 00

Function 03

Function 01

Function 08

Function 09

Function 02 Function 10

Function 11





Rocker Switches

66

Indicator light forillumination of symbol fields 1and 2





Symbol illumination: 1 x function indication (2 x internal)1 x predective diode





Symbol illumination1 x function indication (1 x internal)





Hazard warning switch,Normally open, locking,1-pole, 1-stage.

Chnage-over, key,2 x 1-pole, 2-stage.

Normally open, locking,2 x 1-pole, 2-stage.




Indicator light forillumination of symbol field 1







Rocker Switches

67

Part no. Pk. Accessories for switches in model range 004 100 (Special Order)

Black. 2 end pieces and 1 middle piece are needed to make a mounting panel.By adding middle pieces, this panelcan be extended as required.

Modular mounting-panel system

9AR 168 396-007 200Single frame9AR 168 396-002 10

9AR 169 208-007 200Middle piece9AR 169 208-002 10

9AR 169 209-007 200End piece, left9AR 169 209-002 10

9AR 169 210-007 200End piece, right9AR 169 210-002 10

Black. For closing empty switchapertures in mounting panel.

Cover plug

9HB 172 229-007 52Cover plug9HB 172 229-002 10

White.

Socket housing

Socket housing, 10-pin8JD 010 076-002 108JD 010 076-007 440

Junior Power Timer

Blade receptacle CuSn/Sn8KW 863 934-003 50

Cable section: 0.5 - 1.0 sq. mm.Size of blade terminal: 2.8 x 0.8 sq. mm.

Blade receptacle CuSn/Sn8KW 863 934-023 50

Cable section: 1.0 - 2.5 mm².Size of blade terminal: 2.8 x 0.8 sq. mm.

8KW 863 934-024 1000

168396002 168396007

169208002 169208007

169209002 169209007

169210002 169210007

172229002 172229007

010076002 010076007

863934003

863934023863934024

Pack Qty.

Terminal

Rocker Switches

68

Online Switch ConfigurationConfigure your switch online at www.hella.com/rockerswitch

Rocker Switches

69

H61903001 On/Off SPST Toggle Switch - Red

H61905001 On/Off SPST Toggle Switch - Green

H84980011 Matching Mounting Panels - 1 Opening

H61904001 On/Off SPST Toggle Switch - Amber

H61906001 On/Off SPST Toggle Switch - Blue

Rectangular Switch with Round Aperture

Toggle Illuminated in “On” Position

Max Load: 10A at 12V

Three 1/4” Blade Terminals

(Single)

H84980021 Matching Mounting Panels - 2 Opening

For Switches & Control Lamps (80146 - 80513)

For Mounting Under Dashboard

(Single)

004406001 On/Off SPST Rocker Switch (Single)

Black Button & Bezel


Two 1/4” Blade Terminals

2.187(55.5mm)

2.187(55.5mm)

1(25.4mm)

0.5(12.7mm)

1.75(44.5mm)

1.75(44.5mm)

1.75(44.5mm)1.625(41mm)

0.625(16mm)

0.25(6.3mm)

0.875(22mm)

1.0(25.5mm)1.22(31mm)

0.197(5mm)

0.256(6.5mm) 0.551(14mm)

1.417(36mm)

0.335(8.5mm)

Part No.

Switches

70

Part No.

004229011 Universal Contact Switch (Mercedes Benz) (Single)

Pin Protrudes in “On“ Position

Two Flat Plug Contacts

Max Load: 1.5A at 12V

004365011 Universal Contact Switch (BMW) (Bulk 10 Pieces)


One Flat Plug Contact


004365001 Universal Contact Switch (BMW) (Bulk 10 Pieces)


One Flat Plug Contact


5/16" 15/16"

13/16"

13/16"

1/2"

11/4"1"

1/2"

7/16" 3/4"3/32"

5 /16

"

5/8"

15/1

6"

3 /8"

7 /64

"

19/3

2"

5/8"

3 /8"

7 /64

"

15/1

6"

19/3

2"

13/16" 3/4"3/32"

5 /16

"

004778001 On/Off SPST Push/Pull Switch with Control Lamp - Green (Single)

This Part Number Has Two Interchangeable Lenses (Red & Orange)

Replacement 12V 1.2W Bulb: H83225001

H61778001 On/Off SPST Push/Pull Switch with Control Lamp - Red

Illuminated in “On“ Position

For Dashboards up to 1/8” Thick



Complete with 12V 1.2W Bulb

(Single)

H61778021 On/Off SPST Push/Pull Switch with Control Lamp - Green

H61778011 On/Off SPST Push/Pull Switch with Control Lamp - Amber

¯

0.905 0.512 27

0.02-0.12

1.102(28mm)

0.866

1.339(34mm)

(23mm) (13mm) (27mm) (22mm)

(0.5-3mm)

0.551(14mm)

Switches

71

Part No.

H61925001 On/Off Flush Mount Rocker Switch - Amber Incandescent

H61927001 On/Off Flush Mount Rocker Switch - Green Incandescent

H61926001 On/Off Flush Mount Rocker Switch - Blue Incandescent

H61928001 On/Off Flush Mount Rocker Switch - Red Incandescent

Round Mounting Hole

Illuminated in “On” Position



Three Terminal Connections Included

(Single)

H61920001 On/Off SPST Rocker Switch - Green

H61919001 On/Off SPST Rocker Switch - Blue

H61921001 On/Off SPST Rocker Switch - Red

Oval Switch with Round Aperture




(Single)

H61923001 On/Off Flush Mount Rocker Switch - Green LED

H61922001 On/Off Flush Mount Rocker Switch - Amber LED

H61924001 On/Off Flush Mount Rocker Switch - Red LED

Round Mounting Hole



Three Terminal Connections Included

(Single)

3/4" 15/16"

15/16"7/8"

3/4"

7/8" 15/16"

15/16"

Switches

72

001539001

001539047

008520047

001545001

Steering Column Combination Switch (Single)



Turn Signal Toggle Switch (Bulk 10 Pieces)

108 mm lever

Lever contoured 26°

60mm long lead with 6.3mm blade terminal contact for terminal 31b

Functionality includes left, right, horn, and headlamp flasher

Max load at 12V: Turn Signal 8A

Horn 10A

Headlamp Flasher 2A

115 mm lever

Straight lever

Knob with symbols

Part connected to a lead set



Horn 10A

Headlamp Flasher 2A

195mm length

Mounting strap for 38mm diameter steering column

Black body and handle



Horn 15A

Headlamp Flasher 12.5A

Max load: 5A at 12V

2A at 24V

Part No.

Switches

73

007232001 Starter Switch with Pre-Heat (Single)

Includes 2 keys

4 switch positions include: 0 = off, 1 = special loads on

2 = ignition, 3 = start

Max load: (12V)

Terminal 30 with 75: 20A

Terminal 30 with 15: 20A

Terminal 30 with 50: 50A / 12A

001579071

003959001

001579011

Hazard Flasher Switch w/ Pre-fitted 24V Bulb (Bulk 10 Pieces)

Starter Switch with Pre-Heat (Single)

Hazard Flasher Switch (Bulk 5 Pieces)

Push button switch

Includes eight 6.3mm blade terminal contacts

Max load: at 12V

Terminals 49 - 15, 49a - L, 49a - R: 7A

30b - 30: 14A

Accessories

12V 2W Bulb: 002066121

24V 3W Bulb: 002066241

Socket housing: 001926001

Includes 2 keys (740558007)

5 switch positions Include: P = side light, 0 = off, 1 = driving position

2 = pre-heat, 3 = start, special loads off

Max load: (12V) (24V)

Terminal 30 with 58: 8A 4A

Terminal 30 with 15/54: 35A 17.5A



Terminal 30 with 50a: 70A / 18A 40A / 5A

Accessories

4 pin socket housing: 735460001

6 pin socket housing: 735461001

003916011

003916107

Hazard Flasher Switch with 12V Bulb (Single)

Hazard Flasher Switch with 24V Bulb (Bulk 50 Pieces)

Push button switch with red warning light

Splashproof (IP 66 A)

Max load: 14A at 12V

Accessories

12V version w/o contact 30b: 003916031

12V 1.2W (5W/1.2) bulb: 002095121

24V 1.2W (W5/1.2) bulb: 002095241

Socket housing: 711375001

Part No.

Switches

74

001571071

001571001

001571041

001571101

001571141

001571161

001571131

001571151

Push Button Switch - Two Screw Contacts & Damp Proof Cover

Push Button Switch - Two Screw Contacts

Push Button Switch - 6.3mm Blade Contacts & Damp Proof Cover

Push Button Switch - Two Screw Contacts (Bulk 10 Pieces)

Push Button Switch - With Metal Ring & Two Screw Contacts

Push Button Switch - 6.3mm Blade Contacts & Damp Proof Cover

Push Button Switch - 6.3mm Blade Contacts

Push Button Switch - Two Screw Contacts & Damp Proof Cover

For mounting surfaces up to 5 mm thick

Intermittent Load: 20A at 12V

15A at 24V

(Bulk 5 Pieces)

For mounting surfaces up to 7mm thick

Intermittent Load: 12.5A at 12V

6.25A at 24V



8A at 24V

(Bulk 10 Pieces)



8A at 24V

(Bulk 10 Pieces)

003916061 Push Button - On / Off Switch (Single)

Includes green warning light and pre-fitted 12V bulb

Splashproof (IP 66 A)

Max load: 14A at 12V

Accessories

12V 1.2W (5W/1.2) bulb: 002095121Socket housing: 711375001

Part No.

Switches

75

001571171

001571181

001563021

001563001

001564001

001567011

001567041

001567122

001567112

001565001



Push / Pull (On / Off) Switch - Two Screw Contacts (Bulk 10 Pieces)



Toggle (On / Off) Switch - Two Screw Contacts (Single)

Toggle (On / Off) Switch - 6.3mm Blade Contacts (Single)

Toggle (On / Off) Switch - 6.3mm Blade Contacts (Amber Warning Light)

Toggle (On / Off) Switch - 6.3mm Blade Contacts (Green Warning Light)


For mounting surfaces up to 8.5 mm thick


8A at 24V



5A at 24V







5A at 24V

Max Load: 6A at 12V

3A at 24V

Max Load: 5A at 12V


(Single)


Includes red warning light

Max Load: 5A at 12V

Accessories

12V 2W (J) bulb: 002066121

Part No.

Plugs and Sockets

76

008022001

001946011

008021001

008021011

001946021

008022011

001946051

008023001

008023011

Universal Lighter - Not Illuminated - 12V

ISO 4165 Socket with Cover - 1 Blade 6.3mm Terminal

Universal Lighter - Illuminated - 12V

Universal Lighter - Illuminated - 24V

ISO 4165 Socket with Cover - 1 Screw Contact

Universal Lighter - Not Illuminated - 24V

ISO 4165 Socket with Cover - 2 Blade 6.3mm Terminals w/ Ground

Power Socket with Cover- Not Illuminated - 24V (Single)

Power Socket with Cover - Illuminated - 12V (Single)

Compact flush-fit

Rated for at least 10,000 activations

Terminals: 6.3mm blade

Dashboard thickness: up to 2.5mm

Mounting aperture: 28mm diameter (008021001 and 008021011)

23.5mm diameter (008022001 and 008022011)


5A at 24V

(Single)

Compact light alloy flush-fit socket.

Grounded via housing

Dashboard thickness: up to 7mm

Mounting aperture: 18.5mm diameter

Max Load: 8A at 24V

(Bulk 10 Pieces)

Compact flush-fit version for operation of auxiliary

equipment in cars, trucks, campers and boats.

Terminals: 6.3mm blade

Dashboard thickness: up to 2.5mm

Mounting aperture: 28mm diameter


12V 1.2W Bulb: 007997011

24V 1.0W Bulb: 007997021

Part No.

Plugs and Sockets

77

H84777011

004777001

H84777001

004777011

ISO 4165 Socket with Cover - 2 Blade 6.3mm Terminals (Single)

ISO 4165 Socket with Cover - 2 Blade 6.3mm Terminals (Bulk 5 Pieces)

ISO 4165 Socket with Cover - 2 Screw Contacts (Single)

ISO 4165 Socket with Cover - 2 Screw Contacts (Bulk 5 Pieces)

Compact plastic flush-fit socket.

Dashboard thickness: up to 7mm

Mounting aperture: 18.5mm diameter

Max Load: 8A at 24V

004123014

007589021

ISO 4165 Standard Socket - Plastic Surface Mount / Waterproof (Single)

ISO 4165 Universal Plug (Bulk 10 Pieces)

Max Load: 8A at 24V

Universal plug with screwed strain relief / without fuse

2 screw contacts to 2.5 sq. mm.


002252102

002252103

001921102

ISO 4165 Economy Universal Plug (5 x 3 mm Cable Opening) (Single)

ISO 4165 Economy Universal Plug (5 x 3 mm Cable Opening) (Bulk 12 Pieces)

ISO 4165 Economy Universal Plug (8 mm Diameter Cable Opening) (Bulk 12 Pieces)

Part No.

002262001

001915001

ISO 4165 Standard Plug (Bulk 10 Pieces)

ISO 4165 Standard Plug with Strain Relief (Bulk 10 Pieces)

2 screw contacts CuZn up to 2.5 sq. mm.

9.2 mm Diameter Cable Opening


Plugs and Sockets

78

H84989041

001943003

7 - Pole Socket - Metal (Single)

7 - Pole Socket – Plastic (Bulk 25 Pieces)

Socket with lid

Removable contact set.

Max Load:

16A at 12V (lead size 1.5mm2)


001930003

001918002

001918021

7 - Pole Plug - Plastic

7 - Pole Plug - Metal

7 - Pole Plug - Metal

With strain relief and grommet.

Max Load:



(Bulk 25 Pieces)

007645021 ABS/EBS 5/7-Pole Socket (ISO 7638-1) (Single)

Socket made of plastic with lid.

With rubber gaskets and nickel-plated contact pins.

Fiber-glass reinforced polyamide housing.

PG gland for cable exit.

Mounting aperture 54 mm diameter

For cable diameter 9 - 16 mm.

Contact pins: 5 each of 1.5 sq. mm + 2 each of

4 sq. mm + 2 each off 6 sq. mm and 2 dummy plugs.

Class of predection IP54 in plugged condition.

Max Load:



30A at 24V (lead size 4.0 - 6.0mm2)

Part No.

Plugs and Sockets

79

008085001

003831001

008084001

003833001

7 - Pole Socket (ISO 1185) - Plastic (Single)

7 - Pole Plug (ISO 1185) - Metal (Single)

7 - Pole Plug (ISO 1185) - Plastic (Single)

7 - Pole Socket (ISO 1185) - Metal (Single)

With rubber gasket in lid and cable protection

grommet for cables with diameter of 8 - 11 mm

and 16.5 - 19.5 mm.

Mounting aperture: 50 mm diameter

Max Load:

15A at 24V (lead size min. 1.5 sq. mm)

20A at 24V (lead size max. 2.5 sq. mm)

With screw-on strain relief and cable protection

grommet for cables with diameter of 8 - 11 mm.

With strain relief, union nut and rubber gasket.

Max. load:

15A at 24V (lead size min. 1.5 sq. mm)

20A at 24V (lead size max. 2.5 sq. mm)

007644041 ABS/EBS 5/7-Pole Socket (ISO 7638-1) (Single)

Plug made of plastic

With rubber gaskets and nickel-plated contact pins

Fiberglass reinforced polyamide housing

Mechanical strain relief

Secure arrest with non-rusting metal bail

For cable diameter: 11 - 13 mm

Contact sleeves: 5 each of 1.5 sq. mm + 2 each of

4 sq. mm + 2 each of 6 sq. mm and 2 dummy plugs

Class of protection IP54 in plugged condition

Crimp or solder connection

Max Load:



30A at 24V (lead size 4.0 - 6.0mm2)

Part No.

004797071 7 - Pole Connector Cable (ISO 1185) (Single)

Extremely resistant to high and low temperatures as

well as weathering, maximum resistance to oils and

chemicals. Very good fatigue strength against

repeated bending. Excellent return characteristics.

Sheating: Polyurethan.

Lead size: 6 x 1.0 + 1 x 1.5 sq. mm.

Lead dia.: 8.8 mm. Outside dia. of coil: 48 mm.

Stretched length: 4.0 m.

Vacuum Pumps

80

Part No.

Vacuum Pumps

81

H81953011 Electric Vacuum Pump with Connector Interface (Single)

H81953021 Electric Vacuum Pump with Quick Connect Terminals (Single)

OUTPUT

CONNECTORDrain located �Underneath�Connector

51/2"

157/64"

OUTPUT

CONNECTORDrain located �Underneath�Connector

51/2"

157/64"

Applications:Designed to supplement diesel engines in controlling heat-ing and cooling functions, door locks, cruise controls, trunk release or any other functions controlled by vacuum.

Features:• 12V DC• Sealed motor (inlet port, outlet and pump end)• Environmentally tested; humidity, salt, fog dust, air and

water leakage• Meets on (1) meter (3.28 feet) drop test• Electrical Terminals: meet axial force (push/pull) of

40-45 pounds• Vibration tested: eight (8) hours per plane; amplitude

(peak to peak) 1.27 mm (0.05 in.)• Electrical Stress Tested; Load Dump, Reverse Voltage,

Short to Power Ground, non-disruptive transients and stall

•Meets standard corrosion test ASTM-B 117•Temperature Range: -25°C to +96°C•Weight: 13 grams (11 oz.)•Chemical Resistant: 50/50 water, ethylene glycol antifreeze Dexcon II transmission fluid Leaded or unleaded regular gasoline Diesel fuel Dot 3 hydraulic brake fluid Ethanol, 25% methanol +5% liquid soap in water

Performance Specifications:• Evacuate a 40 cubic inch (minimum) reservoir from

atmoshere pressure to 15 inches of mercury vaccum in maximum of 20 seconds.

• Internam switch turns motor off when the vacuum reach-es a maximum of 15 inches of mercury. When vacuum is reduced to a minimum of 11 +2 or -0 inches of mercury switch will reactivate motor to increase vacuum.

• Motor draws no more than .65 average amperages with 13.5V applied to pump terminals.

Type 1: Connector InterfaceElectrical connector supplied through Packard.Connector 12052641Female Terminal 18-20 gauge 12048074Cable Seals 12048086

Type 2: Quick Connect Terminals6.3 mm (.250”) female quick connect terminalHella part number 701235033 or 701235034 (order 2 per vacuum pump)

Part No.

Vacuum Pumps

82

009428081 UP28 Electric Vacuum Pump (Single)

Applications:Designed to supplement diesel engines in controlling heat-ing and cooling functions, door locks, cruise controls, trunk release or any other functions controlled by vacuum.

Technical Data:Operating Voltage:. . . . . . . . . . . . . . . . . . . . . . 9 V to 16 VCurrent Consumption:. . . . .. . . . . . . . . . . . .< 10 A at 13 VOperating Temperature:. . .. . . . . . . . . . . .-40°C to +120°COperating Altitude: . . . . .. . . . . . . . . . . 0 to 3000+ metersMaximum Vacuum Level: . . . . . . . . . .. . . . . . . . . . .> 86%Vacuum Generation Rate: . . . . . . 500 mbar vac in ≤ 5 sec . . . . . . . . . . . . . . . . . . . . . . . . .700 mbar vac in ≤ 10.5 secPneumatic Volume: . . . . . . . . . . . . . . . . . . . . . . . . .3.2 literOperating Life: . . . . . . . . . . . . .. . . . . . . . . . . > 200 hoursOperating Cycles: . . . . . . . . . . . . . . . . . . . . . . > 150,000Environmental Compatibility: water, ethylene-glycol solutions, transmission fluid,gasoline, diesel fuel, motor oil, DOT 3/4 brakefluid, solvents.Acoustic Noises: . . . . . . . . . . . . . ≤ 75 dB(A)

Mode of Operation:The Hella UP28 vacuum pump requires external control foroperation. A pneumatic inlet is provided, while the outlet isintegrated into the pump. An electrical connector is used toreceive power and ground.

Advantages:Utilizing multiple mounting options, both on-engine and offengine, the UP28 vacuum pump from Hella is a flexible solution for providing high pneumatic-volume supplemental vacuum. The UP28 vacuum pump provides maintenance-free, high durability, and demand oriented operation.

Hella, Inc.201 Kelly DriveP.O. Box 2665Peachtree City, GA, 30269, USAwww.hella.com

Josef GanseforthProduct Manager Electrics/ElectronicsTel. 770 631 7579Email: [email protected]

Applications

Provide a supplemental vacuum source for high pneumatic-volume applications such as brake boosters.

Technical Data

. . . . . . . . . . . 9 V to 16 V . . . . .≤ 10 A @ 13 V . . .-40°C to +120°C. . . . . 0 to 3000+ meters . . . . . . . . . .≥ 86% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .500 mbar vac in ≤ 5 sec. . . . . . . . . . . . . . . 700 mbar vac in ≤ 10.5 sec. . . . . . . . . . . . . .3.2 liter . . . . . . . . . . . . . . ≥ 200 hours. . . . . . . . . . . . .≥ 150,000. . . .water,ethylene-glycol solutions, transmission fluid,gasoline, diesel fuel, motor oil, DOT 3/4 brake fluid, solvents. . . . . . . . . . . . . . ≤ 75 dB(A)

Time to Market

Available now.

Mode of Operation:

The Hella UP28 vacuum pump requires external control for operation. A pneumatic inlet is provided, while the outlet is integrated into the pump. An electrical connector is used to receive power and ground. External control of the pump can be provided by an engine/powertrain ECU, or by the Hella UP ECU (see Hella UP ECU Product Information Sheet).

Advantages:

Utilizing multiple mounting options, both on-engine and off-engine, the UP28 vacuum pump from Hella is a flexible solution for providing high pneumatic-volume supplemental vacuum. The UP28 vacuum pump provides maintenance-free, high durability, and demand oriented operation.

Introduction

Hella produced the first electronic vacuum pump in 1978, with the UP10. Refinements ever since have resulted in some of the most efficient, cost effective, and reliable pumps on the market. With UP28, the Hella vacuum pump is continuing to build on 29 years of successful production and millions of pumps delivered.

Inlet

Electrical Connection Mounting

24

124

61

101

52Electrical connectionMating connector supplied by Yazaki # 7282 5575-10using Yazaki 2.8 type terminals

Part No.

Inlet tube acc. to SAE J2044

Vacuum Pumps

83

009286001 UP30 Electric Vacuum Pump (Single)

Applications:Provides a primary vacuum source for high pneumatic-volume applications such as brake boosters in camless engines or hybrid electric vehicle applications.

Technical Data:Operating Voltage:. . . . . . . . . . . . . . . . . . . . . . 9 V to 16 VCurrent Consumption:. . . . .. . . . . . . . . . . . .< 15 A at 13 VOperating Temperature:. . .. . . . . . . . . . . .-40°C to +120°COperating Altitude: . . . . .. . . . . . . . . . . 0 to 3000+ metersMaximum Vacuum Level: . . . . . . . . . .. . . . . . . . . . .> 86%Vacuum Generation Rate: . . 500 mbar vac in 4 sec at 13VPneumatic Volume: . . . . . . . . . . . . . . . . . . . . . . . . . . 5 literOperating Life: . . . . . . . . . . . . .. . . . . . . . . . . > 1200 hoursOperating Cycles: . . . . . . . . . . . . . . . . . . . . . . > 1,000,000Environmental Compatability: water, ethylene - glycol solutions, transmission fluid,gasoline, diesel fuel, motor oil, DOT 3/4 brake fluid, solvents.

Mode of Operation:The Hella UP30 vacuum pump requires external control foroperation. A pneumatic inlet is provided, while the outlet isintegrated into the pump. An electrical connector is used toreceive power and ground.

Advantages:Utilizing multiple mounting options, both on-engine and offengine, the UP30 vacuum pump from Hella is a flexible solution for providing a high pneumatic-volume primary vacuum source. The UP30 vacuum pump provides mainte-nance-free, high durability, and demand oriented operation.

Ideas today forthe cars of tomorrow

Hella North America, Inc.43811 Plymouth Oaks Blvd.Plymouth Twp., MI 48170-2539www.hella.com

Applications

Provide a primary vacuum source for high pneumatic-volume applications such as brake boosters in camless-engine, or hybrid electric vehicle applications.

Technical Data

Operating Voltage:. . . . . . . . . . . 9 V to 16 VCurrent Consumption: . . . . .< 15 A @ 13 VOperating Temperature: . . .-40°C to +120°COperating Altitude: . . . . . 0 to 3000+ metersMaximum Vacuum Level: . . . . . . . . . .> 86%Vacuum Generation Rate: . . . . . . . . . . . . . . . . . . . . . . . . 500 mbar vac in 4 sec @ 13VPneumatic Volume: . . . . . . . . . . . . . . . 5 literOperating Life: . . . . . . . . . . . . .> 1200 hoursOperating Cycles: . . . . > 1,000,000Environmental Compatability: . . . . water, ethylene - glycol solutions, transmission fluid, gasoline, diesel fuel, motor oil, DOT 3/4 brake fluid, solvents.

Time to Market

Production volumes available in Nov 2009

Mode of Operation:

The Hella UP30 vacuum pump requires external control for operation. A pneumatic inlet is provided, while the outlet is integrated into the pump. An electrical connector is used to receive power and ground. External control of the pump can be provided by an engine/powertrain ECU, or by the Hella UP ECU.

Advantages:

Utilizing multiple mounting options, both on-engine and off-engine, the UP30 vacuum pump from Hella is a flexible solution for providing a high pneumatic-volume primary vacuum source.The UP30 vacuum pump provides maintenance-free, high durability, and demand oriented operation.

Introduction

Hella produced the first electronic vacuum pump in 1978, with the UP10. Refinements ever since have resulted in some of the most efficient, cost effective, and reliable pumps on the market. With UP30, the Hella vacuum pump is continuing to build on 29 years of successful production and millions of pumps delivered.

Inlet

ElectricalConnection

Mounting

6 6

101

126

31

17

7

5 9

UP30Electric Vacuum Pump

Electrical connectionMating connector supplied by Yazaki # 7282 5575-10using Yazaki 2.8 type terminals

Part No.

Inlet tube acc. to SAE J2044

Horns

84

Horn ApplicationsSelecting the right horn is now even easier using the simple and quick selection guide included in the new 2011 Hella

Electrics Catalog. The selection guide provides the proper horn recommendations for applications ranging from small

motorcycles to large buses. The guide spans Hella’s wide array of horn products ranging from the compact M28 disc

horn to the powerful compressed air triple horn.

M28 S90 M26 M100 B36 DL50 B133 TE16Twin Air

Triple Air

Horns

85

Twin Supertone Horn

Features:• Sound Level: 118 dB• Black Coated Metal with Red Protective Grille• Frequency: 500 Hz High-tone/300 Hz Low-tone• Current: 2 x 5.5 Amp

Kit includes:One high-tone unit, one low-tone unit, relay, mounting brackets, and mounting instructions

Part No:

Supertone Kit High tone/Low tone, retail clamshell ................ 003399803

Supertone Kit High tone/Low tone, display box ..................... 003399801

Twin Trumpet Horn

Features:• Sound Level: 110 dB• Frequency: 500 Hz High-tone/400 Hz Low-tone• Current: 2 x 6 Amp

Kit includes:One high-tone trumpet unit, one low-tone trumpet unit, relay, mounting brackets, and mounting instructions

Part No:

Twin Trumpet Horn Kit, retail clamshell .................................. 007424804

Twin Trumpet Horn Kit, display box ....................................... 007424801

Universal Disc Horn

Features:• OE replacement for various applications• Black Diaphragm and Galvanized Metal• Sound Level: 115 dB• Frequency: 335 Hz Low-tone/400 Hz High-tone• Current: 5.5 Amp

Kit includes:One disc horn with bracket

Part No:

Universal Disc Low-Tone, retail clamshell ............................... 006958611

Universal Disc High-Tone, retail clamshell .............................. 002952013

Clamshell Display Pack- Suitable for hanging or free standing displays- Customer can see and feel the actual product- Dimensions of parts are visible- Eye catching graphics

Retail Display Box- Compact Size- Free standing design- Pictures and graphics illustrate the contents

Horn Retail ProgramHella’s Horn Retail Program features our most popular acoustic products available in attractive display kits.

Triple-Tone Air Horn

Features:• Sound Level: 118 dB• Standard: 880 Hz High-tone/820 Hz Middle-tone/780 Hz Low-tone• Melocic: 860 Hz High-tone/780 Hz Middle-tone/580 Hz Low-tone• Melodic Horn features change-over switch on compressor for selecting melodic or triple-tone sound

Kit includes:One triple-horn unit with high performance compressor, relay, mounting brackets, and mounting instructions

Part No:

12V Triple-Tone Air Horn Kit

with Compressor, retail clamshell........................................... 003001671

12V Triple-Tone Air Horn Kit with Compressor

and Melodic Sound, retail clamshell ....................................... 003001681

Twin-Tone Air Horn

Features:• Sound Level: 118 dB• Frequency: 840 Hz High-tone/780 Hz Low-tone

Kit includes:One high-tone unit and one low-tone unit with high performance compressor, relay, mounting brackets, andmounting instructions

Part No:

12V Twin-Tone Air Horn Kit


24V Twin-Tone Air Horn Kit


Horns

86

Part No.

M26 Series - Disc Horn


S90 Series - Disc Horn

97 mm diameter design

Includes metal bracket for M8 mounting screw

Blade type terminal contacts

Teflon seal protects against moisture

Special order options include alternate 6V, 12V and 24V designs and twin horn sets.




Protection from moisture

Special black housing




Black housing with special red membrane

006958847

007425427

002952811

006958611

002952013

Low - Tone Horn (1) (Single)

Low - Tone Horn (Bulk 40 Pieces)

922000951 Low - Tone Horn (Single)

922000961 High - Tone Horn (Single)

922000971 Two Horn (High / Low Tone) Display Set (Single)

High - Tone Horn (2) (Single)

Low - Tone Clamshell Display Pack (1) (Single)

High - Tone Clamshell Display Pack (2) (Single)

Voltage 12V

Low Tone Frequency 335 Hz

High Tone Frequency 400 Hz

Sound Level at 2 meters 115 dB

Power Consumption 66W(1) Special black housing(2) Galvanized metal body with black diaphram

Voltage 12V

Frequency 335 Hz


Power Consumption 72W

Voltage 12V





90mm

118mm

90mm55mm

Horns

87

Part No.

B36 Series - Disc Horn

112 mm diameter design. Galvanized metal body with black diaphram


Blade type terminal contacts. Teflon seal protects against moisture

Special order options include 40V and 80V units, moisture resistant

designs, and twin horn sets

002768082 Low - Tone Horn - 12V (Single)

002768551 High - Tone Horn - 12V (Single)

002768382 Low - Tone Horn - 24V (Single)

002768431 High - Tone Horn - 24V (Single)

Voltage 12V / 24V







Special black housing



922100271 Low - Tone Horn (Single)

Voltage 12V

Frequency 350 Hz



Terminal Position Measured from bracket

Center Line (Clockwise)

240°

H31990081 Low - Tone Horn (Single)

Voltage 12V

Frequency 350 Hz





90°

H31986011

H31990061

Low - Tone Horn (Single)

Low - Tone Horn (Single)

Voltage 24V

Frequency 350 Hz





240°

Voltage 12V

Frequency 350 Hz



Includes black protective grille.

Horns

88

Part No.

B133 Series - Supertone Horn

DL50 Series - Supertone Horn




Teflon seal protects against moisture


Black metal housing with protective grill



004811001 Low - Supertone Horn - 12V (Single)

004811011 High - Supertone Horn - 12V (Single)

004811021 Low - Supertone Horn - 24V (Single)

004811031 High - Supertone Horn - 24V (Single)

004811041 Two Horn (High / Low Tone) Set - 12V (Single)

005631041 High - Supertone Horn (Single)

003399803 Clamshell Display Pack (Single)

003399071 High - Supertone Horn (Single)

005631007 Low - Supertone Horn (Bulk 32 pieces)

005631047 High - Supertone Horn (Bulk 32 pieces)

003399061 Low - Supertone Horn (Single)

003399801 Retail Display Box (Single)

003399101 Two Horn (High / Low Tone) Set (Single)

Voltage 12V / 24V





Voltage 12V





Black metal housing with red protective grille

Voltage 24V





Black metal housing with black protective grille

427/32"311/32"

51/8"

85mm 123mm

135mm

Horns

89

Part No.

TE16 Series - Electric Twin Tone Trumpets

Twin Tone Air Horns

Triple Tone Air Horns


Galvanized metal body featuring red trumpets

Includes metal bracket for M8 mounting screw and 270° of rotation


For vehicles without compressed air brake systems

Kits include: 2 red trumpet horns, compressor, tubing,

relay, mounting brackets, and instructions

For vehicles without compressed air brake systems

Kits include: 3 red trumpet horns, compressor, tubing,

relay, mounting brackets, and instructions

003001651

003001671

003001661

003001681

007424001 Low - Tone Trumpet (Single)

Twin Tone Air Horn - Clamshell Display Kit - 12V (Single)

Triple Tone Air Horn - Clamshell Display Kit (Single)

007424011 High - Tone Trumpet (Single)

007424804 Clamshell Display Pack (Single)

007424007 Low - Tone Trumpet (Bulk 8 pieces)

007424661 Low - Tone Trumpet (1) (2) (Single)

007424711 Low - Tone Trumpet (1) (3) (Single)

Twin Tone Air Horn - Clamshell Display Kit - 24V (Single)

Triple Tone Air Horn / Melodic Sound - Clamshell Display Kit (Single)

007424017 High - Electric Twin Tone Trumpet (Bulk 8 pieces)

007424801 Retail Display Box (Single)

Voltage 12V




Power Consumption 72W(1) Special black housing without bracket(2) Two terminal contacts(3) Single terminal contact

Voltage 12V / 24V

Frequency 780 Hz

840 Hz


Power Consumption 180W (12V) 240W (24V)

Voltage 12V

Frequency 780Hz 580Hz (Melodic Low)

820 Hz 780Hz (Melodic Mid)

880 Hz 860Hz (Melodic High)


Power Consumption 180W 240W (Melodic)

123mm

123mm

156mm

156mm

207mm

90

Horns / Buzzers

Part No.

Compressed Air Horns

Twin Compressed Air Horn Accessories

Buzzers

For vehicles with compressed air brake systems

Includes compressed air electrovalve

Suitable for 10mm diameter compressed air pipe

Tough die-cast housing with black plastic trumpet

2 holes for M10 fixing screws

For vehicles with compressed air brake systems

Rustproof chrome housing

004206011

005411001

715989001

715990001

715991001

Compressed Air Horn (Single)

Twin Compressed Air Horn (Single)

Hand Operated Valve (Single)

Floor Operated Valve (Single)

Electro Valve (24V, 20W) (Single)

Voltage 24V

Frequency 400 Hz



Required Air Pressure 87 - 120 PSI

Frequency 300 Hz

320 Hz

Required Air Pressure 87 - 120 PSI

Rustproof chrome housing

119

311

97

90

H35394001

931394007

3 Pin Buzzer Unit - 12V (Single)

3 Pin Buzzer Unit - 12V (Bulk 224 Pieces)

Dual rate buzzer with slow and fast modes

Connection: Apply voltage to power terminal (B+) and apply ground to either

slow terminal or fast terminal depending on desired buzzer rate.

Sound Level: 90 dB at 1 foot

Sound Frequency: 4000 Hz +/- 20%

Slow Rate: 60 CPM +/- 20%

Fast Rate: 120 CPM +/- 20%

FastB+

Slow

Horns

91

Online Horn Demo SiteExperience the sound of Hella horns using our unique demo tool. Sample both single and dual horn combinations along with realistic traffic sounds. Download product summary sheets for any of Hella’s horn products.

www.hella.com/MicroSite/horns

Horns

92

Scan this QR Code to download this app for free in the Apple iTunes Store ™

Scan this QR Code to download this app for free in the Android Market ™

Horn AppIntroducing the first international HELLA app. This app is avaliable in 10 languages and is suitable for smartphones with Apple iOS and Android operating systems. It is a mobile application for HELLA horns and fanfares. The horns and fanfares app provides an acoustic comparison. The app allows the option to listen to various kinds of sounds or switch on street noises, simply by tapping on your smartphone screen. Navigating the app feels very intuitive, and is a useful tool for selecting a product.

Cross Reference

93

Bosch - Cole Hersee - Hella

Bosch Part Number Hella Part Number

Page Number

0 332 002 192 007793041 48

007793047 48

0 332 011 007 007813011 10

H41813007 10

0 332 017 300 007813011 10

H41813007 10

0 332 019 103 007791011 18

007791017 18

0 332 019 110 007791021 20

007791027 20

0 332 019 150 933791061 24

933791067 24

0 332 019 151 933332151 22

933332157 22

0 332 019 155 933791091 25

0 332 019 213 933791081 23

0 332 201 107 007814017 11

H41524021 12

931524027 12

0 332 204 184 007794301 45

007794307 45

0 332 204 185 007794321 44

007794327 44

0 332 207 307 007814017 11

H41524021 12

931524027 12

0 332 209 135 007794041 32

007794047 32

0 332 209 137 933332291 30

933332297 30

007794021 31

007794027 31

931680011 33

931680017 33

0 332 209 138 007794031 37

007794037 37

0 332 209 150 933332011 28

933332017 28

0 332 209 151 933332051 26

933332057 26

0 332 209 152 007794041 32

007794047 32

0 332 209 159 933332291 30

933332297 30

007794021 31

007794027 31

931680011 33

931680017 33


Page Number

0 332 209 161 933332181 36

933332187 36

0 332 209 203 933332061 29

0 332 209 204 007903021 35

007903027 35

0 332 209 206 007903001 34

007903007 34

0 332 209 207 933332161 38

933332167 38

007903011 39

007903017 39

0 332 209 211 933332071 27

0 986 332 001 007793031 47

007793037 47

0 986 332 002 007793031 47

007793037 47

0 986 332 003 007791011 18

007791017 18

0 986 332 010 007813011 10

H41813007 10

0 986 332 022 933332051 26

933332057 26

0 986 332 023 007793031 47

007793037 47

0 986 332 040 007791011 18

007791017 18

0 986 332 041 933332291 30

933332297 30

007794021 31

007794027 31

0 986 332 050 007793031 47

007793037 47

0 986 332 052 007813011 10

H41813007 10

0 986 332 053 933332291 30

933332297 30

007794021 31

007794027 31

0 986 332 060 007814017 11

H41524021 12

931524027 12

0 986 332 061 007813011 10

H41813007 10

0 986 332 070 007813011 10

H41813007 10

0 986 332 071 007791011 18

007791017 18


Page Number

0 986 332 072 007791011 18

007791017 18

0 986 332 073 933332291 30

933332297 30

007794021 31

007794027 31

Cole Hersee Part Number

Hella Part Number

Page Number

RA-200024-DS 007957001 19

007957007 19

RA-200124-DN 007957011 21

007957017 21

RA-200124-NN 007957011 21

007957017 21

RA-200124-RN 007957011 21

007957017 21

RA-400012-DS 007791011 18

007791017 18

RA-400112-DN 007791021 20

007791027 20

RA-400112-NN 007791021 20

007791027 20

RA-400112-RN 007791021 20

007791027 20

RA-700112-DN 003437101 52

RA-700112-NN 003437081 51

003437087 51

RA-700112-RN 007793041 48

007793047 48

RC-200024-DS 007903021 35

007903027 35

RC-200124-DN 933332081 40

RC-200124-NN 933332061 29

RC-200124-RN 933332161 38

933332167 38

RC-400012-DS 931680011 33

931680017 33

RC-400112-DN 933332181 36

933332187 36

RC-400112-NN 933332011 28

933332017 28

RC-400112-RN 933332181 36

933332187 36

Cross Reference

94

Song Chuan - Hella

Song Chuan Part Number

Hella Part Number

Page Number

871-1A-C-R1-12V 007813011 10

871-1A-D-R1-12V 007813011 10

871-1C-C-R1-12V 007814011 11

H41524021 12

871-1C-D-R1-12V 007814011 11

H41524021 12

896H-1AH-C1-12V 965400001 14

896H-1AH-C1-24V 965400031 15

896H-1AH-C-12V 933332101 16

896H-1AH-C1-R1-12V 007791021 20

896H-1AH-C1-R1-24V 007957011 21

896H-1AH-C1S-12V 965400001 14

896H-1AH-C1S-24V 965400031 15

896H-1AH-C1S-R1-12V 007791021 20

896H-1AH-C1S-R1-24V 007957011 21

896H-1AH-C-24V 933332111 17

896H-1AH-C-R1-12V 007791011 18

896H-1AH-C-R1-24V 007957001 19

896H-1AH-D1-12V 965400001 14

896H-1AH-D1-24V 965400031 15

896H-1AH-D-12V 933332101 16

896H-1AH-D1-R1-12V 007791021 20

896H-1AH-D1-R1-24V 007957011 21

896H-1AH-D1S-12V 965400001 14

896H-1AH-D1S-24V 965400031 15

896H-1AH-D1S-R1-12V 007791021 20

896H-1AH-D1S-R1-24V 007957011 21

896H-1AH-D-24V 933332111 17

896H-1AH-D-R1-12V 007791011 18

896H-1AH-D-R1-24V 007957001 19

896H-1CH-C-002-12V 007794041 32

896H-1CH-C-002-24V 007903021 35

896H-1CH-C1-002-24V 933332081 40

896H-1CH-C1-12V 933332011 28

896H-1CH-C1-24V 933332061 29

896H-1CH-C-12V 933332051 26

896H-1CH-C1-R1-12V 933332181 36

007794031 37

896H-1CH-C1-R1-24V 933332161 38

007903011 39

896H-1CH-C1S-002-24V 933332081 40

896H-1CH-C1S-12V 933332011 28

896H-1CH-C1S-24V 933332061 29

896H-1CH-C1S-R1-12V 933332181 36

007794031 37

896H-1CH-C1S-R1-24V 933332161 38

007903011 39

896H-1CH-C-24V 933332071 27

Song Chuan Part Number

Hella Part Number

Page Number

896H-1CH-C-R1-12V 933332291 30

007794021 31

896H-1CH-C-R1-24V 007903001 34

896H-1CH-D-002-12V 007794041 32

896H-1CH-D-002-24V 007903021 35

896H-1CH-D1-002-24V 933332081 40

896H-1CH-D1-12V 933332011 28

896H-1CH-D1-24V 933332061 29

896H-1CH-D-12V 933332051 26

896H-1CH-D1-R1-12V 933332181 36

007794031 37

896H-1CH-D1-R1-24V 933332161 38

007903011 39

896H-1CH-D1S-002-24V 933332081 40

896H-1CH-D1S-12V 933332011 28

896H-1CH-D1S-24V 933332061 29

896H-1CH-D1S-R1-12V 933332181 36

007794031 37

896H-1CH-D1S-R1-24V 933332161 38

007903011 39

896H-1CH-D1SW-R1-12V 007794301 45

896H-1CH-D1SW-R1-24V 933332201 46

896H-1CH-D-24V 933332071 27

896H-1CH-D-R1-12V 933332291 30

007794021 31

896H-1CH-D-R1-24V 007903001 34

896H-1CH-S-R1-12V 931680011 33

896H-2AH-C1-002-12V 933791091 25

896H-2AH-C1-12V 933791061 24

896H-2AH-C-12V 933332151 22

896H-2AH-C1S-002-12V 933791091 25

896H-2AH-C1S-12V 933791061 24

896H-2AH-C-24V 933791081 23

896H-2AH-D1-002-12V 933791091 25

896H-2AH-D1-12V 933791061 24

896H-2AH-D-12V 933332151 22

896H-2AH-D1S-002-12V 933791091 25

896H-2AH-D1S-12V 933791061 24

896H-2AH-D-24V 933791081 23

898H-1CH-D1SW-R1-12V H41410081 49

Cross Reference

95

Tyco - Hella

Tyco Part Number Hella Part Number

Page Number

VF28-65F14-S01 H41410051 49

931410057 49

H41410081 49

931410087 49

VF4-11F11 933332101 16

933332107 16

VF4-11F11-S01 007791011 18

007791017 18

VF4-11F21-S01 007791011 18

007791017 18

VF4-11H11 933332111 17

VF4-11H11-S08 007957001 19

007957007 19

VF4-11H21-S08 007957001 19

007957007 19

VF4-15F11 933332051 26

933332057 26

VF4-15F11-C01 931680011 33

931680017 33

VF4-15F11-S01 933332291 30

933332297 30

007794021 31

007794027 31

VF4-15F11-S05 007794041 32

007794047 32

VF4-15F21-C01 931680011 33

931680017 33

VF4-15F21-S01 933332291 30

933332297 30

007794021 31

007794027 31

VF4-15F21-S05 007794041 32

007794047 32

VF4-15H11 933332071 27

VF4-15H11-S05 007903021 35

007903027 35

VF4-15H11-S08 007903001 34

007903007 34

VF4-15H21-S05 007903021 35

007903027 35

VF4-15H21-S08 007903001 34

007903007 34

VF4-35F11-S01 007794321 44

007794327 44

VF4-35F21-S01 007794321 44

007794327 44

VF4-45F11 933332011 28

933332017 28


Page Number

VF4-45F11-S01 933332181 36

933332187 36

VF4-45F21 933332011 28

933332017 28

VF4-45F21-S01 933332181 36

933332187 36

VF4-45H11-S08 933332161 38

933332167 38

VF4-45H21-S08 933332161 38

933332167 38

VF4-65F11-S01 007794301 45

007794307 45

VF4-65F21-S01 007794301 45

007794307 45

VF4-65H11-S08 933332201 46

933332207 46

VF4-65H21-S08 933332201 46

933332207 46

VF7-11F11-S01 007793031 47

007793037 47

VF7-41F11 003437081 51

003437087 51

VF7-41F11-S01 007793041 48

007793047 48

VF7-41H11 H41437091 53

003437097 53

VFM-11F41-S01 007813011 10

H41813007 10

VFM-15F41-S01 007814017 11

H41524021 12

931524027 12

V23074-A1001-A402 007813011 10

H41813007 10

V23074-A1001-A403 007814017 11

H41524021 12

931524027 12

V23134-A0052-C643 933332051 26

933332057 26

007794021 31

007794027 31

931680011 33

931680017 33

V23134-A0053-C643 933332071 27

V23134-A1052-C643 933332011 28

933332017 28

V23134-B0052-C642 933332101 16

933332107 16

007791011 18


Page Number

007791017 18

V23134-B0053-C642 933332111 17

V23134-C0052-C642 933332151 22

933332157 22

V23134-C0053-C642 933791081 23

V23134-C1052-C642 933791061 24

933791067 24

V23134-J1052-D642 003437081 51

003437087 51

V23134-J1053-D642 H41437091 53

003437097 53

Cross Reference

96

Old 5 Digit Hella Part Number

9 Digit Hella Part Number

Page Number

4901 H84989041 78

62421 005519001 63

62471 001559001 63

62472 H62559001 63

62495 001571041 74

62500 008022001 76

62501 008022011 76

62505 008021001 76

62885 001918002 78

62886 001946021 76

62887 H84777001 77

62888 H84777011 77

62891B 008023001 76

62904 002290001 61

62911 H84294021 61

62935 H84960061 60

62936 H84960071 60

62937 H84960081 60

62938 H84960091 60

62939 H84960101 60

62940 H84960111 60

62941B 005993131 61

62942 H84960051 61

62943 H84988001 60

63450 042991001 63

66006 002952811 86

66010 002768082 87

66019 002768551 87

66091 H35394001 90

66126 007791011 18

66126B 007791017 18

66134 007791011 18

66134B 007791017 18

66138 933332101 16

66200U 933332017 28

66240 H43453011 57

66316 004229011 70

66317 004365001 70

66318 004365011 70

80196 H61778001 70

80197 H61778011 70

80198 H61778021 70

80201 004778001 70

80502 H61903001 69

80503 H61904001 69

80504 H61905001 69

80505 H61906001 69

80520 H84980011 69



Page Number

80521 H84980021 69

80565 H61919001 71

80566 H61920001 71

80567 H61921001 71

80590 H61922001 71

80592 H61923001 71

80593 H61924001 71

80595 H61925001 71

80596 H61926001 71

80597 H61927001 71

80598 H61928001 71

85100 003001671 85, 89

85101 007424001 89

85102 007424011 89

85103 003001681 85, 89

85104 007424801 85, 89

85105 003001651 85

85115 003399801 85, 88

85116 004811001 88

85117 004811011 88

85118 005411001 90

85121 004811021 88

85122 004811031 88

85323 H31986011 87

87102 931680011 33

87102B 931680017 33

87104 007794041 32

87104B 007794047 32

87105 003530001 41

87106 965400001 14

87106B 965400007 14

87108 003530001 41

87108B 003530007 41

87109B 007814017 11

87111 965400031 15

87114 933791081 23

87115 007903001 34

87115B 007903007 34

87117 H84989031 14-43, 58

87117B H84989037 14-43, 58

87118 933791061 24

87118B 933791067 24

87120 H84700001 10-13, 58

87120B H84700007 10-13, 58

87122 H84989011 14-43, 58



Page Number

87122B H84989017 14-43, 58

87122U U84989017 14-43, 58

87123U 003526001 14-43, 58

87123 H84526001 15-43, 58

87125 H84702001 10-13, 58

87125B H84702007 10-13, 58

87127 H84989021 14-46, 58

87127B H84989027 14-46, 58

87127U U84989027 44-46, 58

87129 H84703001 47-48, 51-53,

58

87129B H84703007 47-48, 51-53,

58

87129U U84703007 47-48, 51-53,

58

87134 004418004 62

87135 002252102 77

87135A 001921102 77

87173 H84709001 44-46, 59

87179 H84708001 49, 59

87181 002843011 63

87185 706729011 63

87189 H84704001 58

87189B H84704007 58

87204B 003530041 42

87208 711687002 62

87251B 931773987 43

87251 H41773001 43

87269 H84991151 47-48, 51-53,

59

87271 H84991101 49, 59

87272 701235033 10-48, 51-53,

59

87276 H84991117 10-13, 59

87279 H84991141 47-48, 51-53,

59

87300 003481803 61

87304 711683903 62

87306 711684002 62

87308 711686002 62

Old 5 Digit Hella - 9 Digit Hella

Cross Reference

97

Old 5 Digit Hella - 9 Digit Hella



Page Number

87311 711689002 62

87312 711690002 62

87377 H42562061 55

87378 H84235001 59

87378B H84235007 59

87379B 961677001 59

87399B 931489001 49, 59

87399 H84489001 49, 59

87400 H42675031 55

87401 933332051 26

87401B 933332057 26

87402 933332101 16

87402B 933332107 16

87404 933332291 30

87404B 933332297 30

87405 007794321 44

87405B 007794327 44

87406B 931410057 49

87406 H41410051 49

87408B 007794327 44

87408 007794321 44

87410B 007794047 32

87410 007794041 32

87411 007794301 45

87411B 007794307 45

87413 007794321 44

87413B 007794327 44

87414 007794301 45

87416B 931524027 12

87416 H41524021 12

87417B 931410087 49

87417 H41410081 49

87418B H41813007 10

87419 007794031 37

87419B 007794037 37

87420 933332181 36

87420B 933332187 36

87421 933332201 46

87421B 933332207 46

87423 933332291 30

87423B 933332297 30

87424 007794041 32

87424B 007794047 32

87425B 931680017 33

87426 933332161 38

87426B 933332167 38

87427 007903021 35

87427B 007903027 35



Page Number

87429B 931680017 33

87429 931680011 33

87430 007793041 48

87430B 007793047 48

87432 007793031 47

87432B 007793037 47

87433 007957001 19

87433B 007957007 19

87434 007791021 20

87435 007957011 21

87435B 007957017 21

87436 933332071 27

87439B 007793037 47

87440B 007793047 48

87470 H44452001 62

87476B 007794307 45

87483 933332151 22

87483B 933332157 22

87499 933332011 28

87499B 933332017 28

87530 007794021 31

87530B 007794027 31

87542 H43430011 57

95156 003959001 73

95315 003001661 89

95346 H31990061 87

95370 002768382 87

95601 H81953011 81

95602 H81953021 81

95603 001579011 73

95661 003916061 74

95839 091603003 61

95844 089015003 61

96014 001930003 78

96798 933332011 28

Cross Reference

98

Old HellaPart Number

New HellaPart Number

Page Number

003510082 965400001 14

003510087 965400007 14

003510091 965400031 15

003510111 933332101 16

003510137 933332157 22

003510141 933791081 23

003510151 933332111 17

003510267 933791067 24

003510361 003530001 41

003510362 003530001 41

003510367 003530007 41

003510511 007793041 48

003510517 007793047 48

003510641 003530041 42

003510707 007793037 47

003520071 933332071 27

003520091 933332061 29

003520151 007903021 35

003520157 007903027 35

003520257 007794047 32

931210017 933332107 16

931210297 007791017 18

931680047 007794027 31

940010677 933791091 25

960388027 933332297 30

960388067 007794327 44

960388077 933332017 28

960388087 933332057 26

960388107 933332297 30

960388127 931680017 33

960388137 007794327 44

960388157 007794307 45

960388167 931680017 33

960388177 007794307 45

960388257 007794047 32

960388317 007794307 45

960388327 007794327 44

960388467 933332017 28

960388477 933332297 30

960388487 933332187 36

960388497 933332167 38

960388507 007903007 34

960388547 933332207 46

960388647 007794047 32

H41010001 933791091 25

H41210011 933332101 16

H41210291 007791011 18

H41388021 933332291 30

Old HellaPart Number

New HellaPart Number

Page Number

H41388061 007794321 44

H41388081 933332051 26

H41388101 933332291 30

H41388121 931680011 33

H41388131 007794321 44

H41388151 007794301 45

H41388221 007794301 45

H41388251 007794041 32

H41388311 007794301 45

H41388321 007794321 44

H41388461 933332011 28

H41388481 933332181 36

H41388491 933332161 38

H41388501 007903001 34

H41388541 933332201 46

H41388641 007794041 32

H41510061 965400001 14

H41510121 933791061 24

H41510141 007793041 48

H41510151 007793031 47

H41510171 933332151 22

H41520191 007794041 32

H41520211 933332071 27

H41520241 007903021 35

H41680011 931680011 33

H41680041 007794021 31

H41794001 007794031 37

H41957001 007957001 19

H41957011 007957011 21

P41999021 933332011 28

Relay Supersession

Cross Reference

99

Part Number Page Number

001539001 72

001539047 72

001545001 72

001559001 63

001563001 75

001563021 75

001564001 75

001565001 75

001567011 75

001567041 75

001567112 75

001567122 75

001571001 74

001571041 74

001571071 74

001571101 74

001571131 74

001571141 74

001571151 74

001571161 74

001571171 75

001571181 75

001579011 73

001579071 73

001915001 77

001918002 78

001918021 78

001921102 77

001930003 78

001943003 78

001946011 76

001946021 76

001946051 76

002252102 77

002252103 77

002262001 77

002289001 61

002290001 61

002768082 87

002768382 87

002768431 87

002768551 87

002843001 63

002843011 63

002952013 85, 86

002952811 86

003001651 85

003001651 89


003001661 89

003001671 85, 89

003001681 85, 89

003399061 88

003399071 88

003399101 88

003399801 85, 88

003399803 85, 88

003437081 51

003437087 51

003437097 53

003437101 52

003481803 61

003526001 14-43, 58

003526002 14-43, 58

003530001 41

003530007 41

003530041 42

003787071 56

003831001 79

003833001 79

003916011 73

003916061 74

003916107 73

003959001 73

004123014 77

004206011 90

004229011 70

004258031 61

004365001 70

004365011 70

004406001 69

004418004 62

004777001 77

004777011 77

004778001 70

004797071 79

004811001 88

004811011 88

004811021 88

004811031 88

004811041 88

005411001 90

005519001 63

005631007 88

005631041 88

005631047 88

005993131 61


006958611 85, 86

006958847 86

007232001 73

007424001 89

007424007 89

007424011 89

007424017 89

007424661 89

007424711 89

007424801 85, 89

007424804 85, 89

007425427 86

007589021 77

007644041 79

007645021 78

007791011 18

007791017 18

007791021 20

007791027 20

007793031 47

007793037 47

007793041 48

007793047 48

007794021 31

007794027 31

007794031 37

007794037 37

007794041 32

007794047 32

007794301 45

007794307 45

007794321 44

007794327 44

007813011 10

007814011 11

007814017 11

007903001 34

007903007 34

007903011 39

007903017 39

007903021 35

007903027 35

007957001 19

007957007 19

007957011 21

007957017 21

008021001 76

008021011 76

Hella Part Number - Page Number

Cross Reference

100


008022001 76

008022011 76

008023001 76

008023011 76

008084001 79

008085001 79

008458011 63

008520047 72

009286001 83

009428081 82

009492001 56

009492011 56

009492101 56

009492111 56

010076002 67

010076007 67

011152007 50

025889003 61

042991001 63

089015003 61

091603003 61

168396002 67

168396007 67

169208002 67

169208007 67

169209002 67

169209007 67

169210002 67

169210007 67

172229002 67

172229007 67

172609007 49, 51, 59

172611007 10-13, 59

172615007 47-48, 51-53, 59

172616007 47-48, 51-53, 59

188577001 50

701235033 10-48, 51-53, 59

701235034 10-48, 51-53, 59

704073003 61

706729011 63

711683002 62

711683011 62

711683021 62

711683031 62

711683042 62

711683052 62

71168390 62

711684002 62


711685002 62

711686002 62

711687002 62

711688002 62

711689002 62

711690002 62

713144003 61

715989001 90

715990001 90

715991001 90

863934003 67

863934023 67

863934024 67

922000951 86

922000961 86

922000971 86

922100271 87

931394007 90

931410057 49

931410087 49

931430017 57

931450017 57

931489001 49, 59

931524027 12

931562067 55

931675037 55

931680011 33

931680017 33

931773987 43

933332011 28

933332017 28

933332051 26

933332057 26

933332061 29

933332071 27

933332081 40

933332101 16

933332107 16

933332111 17

933332151 22

933332157 22

933332161 38

933332167 38

933332181 36

933332187 36

933332201 46

933332207 46

933332291 30


933332297 30

933364027 13

933791061 24

933791067 24

933791081 23

933791091 25

933825007 55

960975001 44, 59

961553151 54

961553157 54

961553161 54

961553167 54

961553171 54

961677001 59

965400001 14

965400007 14

965400031 15

996152131 57

996152141 57

996152151 57

996152161 57

996173017 56

H31986011 87

H31990061 87

H31990081 87

H35394001 90

H41410051 49

H41410081 49

H41437091 53

H41524021 12

H41773001 43

H41813007 10

H42562061 55

H42675031 55

H43430011 57

H43453011 57

H44452001 62

H61778001 70

H61778011 70

H61778021 70

H61903001 69

H61904001 69

H61905001 69

H61906001 69

H61919001 71

H61920001 71

H61921001 71

H61922001 71


Cross Reference

101


H61923001 71

H61924001 71

H61925001 71

H61926001 71

H61927001 71

H61928001 71

H62559001 63

H81953011 81

H81953021 81

H84235001 59

H84235007 59

H84294021 61

H84489001 49, 59

H84489001 59

H84526001 15-43, 58

H84677001 54, 59

H84700001 10-13, 58

H84700007 10-13, 58

H84702001 10-13, 58

H84702007 10-13, 58

H84703001 47-48, 51-53, 58

H84703007 47-48, 51-53, 58

H84704001 58

H84704007 58

H84708001 49, 59

H84709001 44-46, 59

H84709011 44-46, 59

H84777001 77

H84777011 77

H84960051 61

H84960061 60

H84960071 60

H84960081 60

H84960091 60

H84960101 60

H84960111 60

H84975001 44, 59

H84980011 69

H84980021 69

H84988001 60

H84988011 10-13, 60

H84989011 14-43, 58

H84989017 14-43, 58

H84989021 14-46, 58

H84989027 14-46, 58

H84989031 14-43, 58

H84989037 14-43, 58

H84989041 78


H84991101 49, 59

H84991117 10-13, 59

H84991141 47-48, 51-53, 59

H84991151 47-48, 51-53, 59

U84700007 10-13, 58

U84702007 10-13, 58

U84703007 47-48, 51-53, 58

U84704007 58

U84989017 14-43, 58

U84989027 44-46, 58

U84989037 58


Cross Reference

102

Blade Size

Supplier Part No. AWG Inches mm Relay Socket Part No.

Hella H84991101 14 - 20 .110” 2.8mm H84526001 003526002 003526001

172609007 14 - 20 .110” 2.8mm

Hella H84991117 18 .187” 4.8mm H84702001 H84702007 H84702007

172611007 18 .187” 4.8mm

Hella 701235033 14 - 16 .250” 6.3mm H84989011 H84989017 U84989017

701235034 14 - 16 .250” 6.3mm H84526001 003526002 003526001

H84702001 H84702007 U84702007

H84989021 H84989027 U84989027

H84703001 H84703007 U84703007

Hella H84991151 10 - 12 .375” 9.5mm H84703001 H84703007 U84703007

172615007 10 - 12 .375” 9.5mm

H84991141 6 - 10 .375” 9.5mm

172616007 6 - 10 .375” 9.5mm

Grote & Hartmann 23613213011 18 .187” 4.8mm H84702001 H84702007 H84702007

Interlock Terminal Corporation JW 1630-2 16 - 18 .250” 6.3mm H84989011 H84989017 U84989017

JW 1230-2 12 - 14 .250” 6.3mm H84526001 003526002 003526001

H84702001 H84702007 U84702007

H84989021 H84989027 U84989027

H84703001 H84703007 U84703007

Tyco / AMP 42100 14 -18 .250” 6.3mm H84989011 H84989017 U84989017

42281 14 - 18 .250” 6.3mm H84526001 003526002 003526001

42904 12 - 16 .250” 6.3mm H84702001 H84702007 U84702007

60249 12 - 16 .250” 6.3mm H84989021 H84989027 U84989027

H84703001 H84703007 U84703007

Tyco / AMP 280756 10 - 12 .375" 9.5mm H84703001 H84703007 U84703007

280755 6 - 10 .375" 9.5mm

Terminal Compatibility Chart

Technical Data

103

Component Terminal Significance

Ignition and current supply 1 Coil, distributor - low voltage

1a To contact breaker I (distributor with 2 separate circuits)

1b To contact breaker II (distributor with 2 separate circuits)

2 Shorting circuit - magneto ignition

4 Coil, distributor - high voltage

4a From coil I (distributor with 2 separate circuits)

4b From coil II (distributor with 2 separate circuits)

7 Ballast resistor terminal to/from distributor

15 Switched + downstream of battery (output of ignition/driving switch)

15a Output at ballast resistor to coil and starter

17 Glow plug and starter switch - Start

19 Glow plug and starter switch - Preheat

30 Input from battery +, direct 12/24 V series-parallel battery switch

30a Input from + terminal of battery II

31 Battery negative terminal, or ground, direct

31a Return line to battery II, negative (12/24 V series-parallel battery switch)

31b Return line to battery negative terminal, or ground via switch or relay (switched negative)

31c Return line to battery I, negative (12/24 V series-parallel battery switch)

X Battery power switched through the load reduction relay

Motors 32 Return

33 Main terminal connection

33a Self-parking switch-off

33b Shunt field

33f For 2nd low-speed range

33g For 3rd low-speed range

33h For 4th low-speed range

33L Anticlockwise

33R Clockwise

Starters 45 Separate starter relay, output; starter, input (main current) Two-starter parallel operation - Starting relay for engagement current

45a Output, starter I, Input, starters I and II

45b Output, starter II

48 Terminal on starter & on repeating relay for monitoring starting procedure

Turn-signal flashers(pulse generators)

49 Input

49a Output

49b Output, 2nd circuit

49c Output, 3rd circuit

Terminal Designations DIN 72552

Technical Data

104


Starter control 50 Starter control (direct)

50a Series-parallel battery switch - Output for starter control with parallel operation of two starters with sequential control

50b Starting relay for sequential control of the engagement current during parallel operation of two starters

50c Input at starting relay for starter I

50d Input at starting relay for starter II

50e Start-locking relay Input

50f Start-locking relay Output

50g Start-repeating relay Input

50h Start-repeating relay Output

Alternator 51 DC voltage at rectifier

51e DC voltage at rectifier with choke coil for daytime driving

Trailer signals 52 Additional signals from trailer to vehicle

Wiper motors 53 Wiper motor, input (+)

53a Wiper (+), self-parking switch-off

53b Wiper (shunt winding)

53c Electric windshield-washer pump

53e Wiper (brake winding)

53I Wiper motor with permanent magnet and 3rd brush (for higher speed)

Trailer signals (see also 52) 54 Trailer plug connections and lighting combinations, brake light

54g Pneumatic valve for continuous brake in trailer, solenoid-operated

Lighting 55 Fog lamp

56 Headlamp

56a High beam, high-beam indicator lamp

56b Low beam

56d Headlamp-flasher

57a Parking lamp

57L Parking lamp, left

57R Parking lamp, right

58 Side-marker, tail, numberplate and instrument panel lamps

58b Taillight changeover for two-wheeled tractors

58c Trailer plug and receptacle assembly for single-conductor tailight with fuse in trailer

58d Variable intensity instrument panel light, tail light and side marker.

58L Numberplate lamp, left

58R Numberplate lamp, right

Technical Data

105


Alternators and voltage regulators

59 A/c voltage output, rectifier input

59a Charging armature, output

59b Tail light armature, output

59c Brake light armature, output

61 Alternator charge-indicator lamp

B+ Battery +

B- Battery -

D+ Dynamo +

D- Dynamo -

DF Dynamo field

DF1 Dynamo field 1

DF2 Dynamo field 2

U,V,W Three-phase alternator terminals

Multi-tone horn and emergency lights

71 Input

71a Output to horns 1 & 2 low

71b Output to horns 1 & 2 high

72 Alarm switch - revolving emergency light

Radio, cigarette lighter 75 Radio, cigar lighter

76 Speakers

77 Door valve control

Normally closed and changeover switches

81 Input

81a Output 1, NC side

81b Output 2, NC side

Normally open switches 82 Input

82a Output 1

82b Output 2

82z Input 1

82y Input 2

Multi-position switches 83 Input

83a Output, position 1

83b Output, position 2

83L Output, left-hand position

83R Output, right-hand position

Current relays 84 Input, actuator and relay contact

84a Output, actuator

84a Output, relay contact

Technical Data

106


Switching relays 85 Output, actuator (end of winding to ground or negative)

86 Input, actuator (start of winding)

86a Start of winding or 1st winding

86b Winding tap or 2nd winding

Relays - N/C and changeover 87 Input

87a Output 1(NC side)

87b Output 2

87c Output 3

87z Input 1

87y Input 2

87x Input 3

Relays - N/O and changeover 88 Input

88a Output 1

88b Output 2

88c Output 3

88z Input 1

88y Input 2

88x Input 3

Directional signals C Indicator lamp 1

C2 Indicator lamp 2

C0 Main connection for separate indicator circuits worked by turn signal switch

C3 Indicator lamp 3 (e.g., when towing two trailers)

L Turn-signal lamps, left

R Turn-signal lamps, right

The ultimate in the art of Relays

As a global partner for the automotive industry in the area of relays. Hella provides system knowledge, experience of large-volume production and process know-how enabling innovative concepts to be turned into economical and reliable series products in no time.

The first - still mechanical - flasher units were produced from 1950 onwards. In 1965 Hella introduced the first electronic flasher unit to the market. The way was paved for electric and electronic components for safety and convenience functions in motor vehicles. Basic parts of these functions are relays and relay devices.

Thanks to ongoing development and a wide product spectrum, Hella is the “relay specialist” for the aftermarket industry. Because of constant expansion and optimization of the relay range, we are the ultimate in the art of Relays.

Relays, Horns and Switches

Hella Electrics:

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ella

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Hella Electrics: Relays, Horns and Switches - My Hella … HINC Electrics Catalog.pdf · Contents...

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