2013 Hella HEAVY DUTY gUiDE - My Hella Lights

2013 Hella HEAVY DUTY gUiDE

Technology with Vision

HELLA introduces a brand new website oriented towards the Heavy Duty market. The website features work lamps, beacons, light bars, relays, bulbs, and thermal management solutions with tons of information and downloads.

The product pages explain what the product is ideal for, features, explanation of technology used, package contents, and part numbers. Diagrams, beam patterns, testing information, accessories lists and more are available for each product.

www.hellahd.com

Scan this QR Code to visitwww.hellahd.com

→ Work Lamps

→ Optical Warning Systems

→ Auxiliary Lamps

→ Behr HELLA Service

→ Wiper Blades

→ Bulbs

→ HELLA Mining

→ Brigade

→ Electrics

→ LED Interior Lighting

→ E-Marketing

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Table of ConTenTS

Power beam 3000 leD

Power beam 2000 leD

features:• Light color similar to daylight• Electronic DC/DC conversion• Overvoltage protection• Reverse polarity protection• IP 6K7 (watertight)• IP 6K9K (dust proof and withstands high pressure wash)• Protected against EMC interference• Meets HELLA Norm N67101 - Class 7.2

Part no:Power Beam 3000, Close Range ................................................................. 996192001Power Beam 3000, Long Range .................................................................. 996192011

features:• Light color similar to daylight• Electronic DC/DC conversion• Overvoltage protection• Reverse polarity protection• IP 6K7 (watertight)• IP 6K9K (dust proof and withstands high pressure wash)• Protected against EMC interference

Part no:Power Beam 2000 LED .................................................................................. 996189001

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Technical details

Technical drawingTechnical data

Operating voltage Multi-voltage 9–33 V

Power consumption 43 W

Luminous fl ux3,000 lm permanent light intensity

Colour temperature 5,700° Kelvin

Light output100 % at ambient temperatures of -40 °C to + 50 °C

Light distribution Part number Specifi cation

1GA 996 192-001

Power Beam 300012 – 24 V LED, Close-range illumination Electrical connection: Cable group

1GA 996 192-011

Power Beam 300012 – 24 V LED, Long-range illumination Electrical connection: Cable group

Range overview

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Work lamps

Power beam 1000 leD

Mega beam leD

features:• Hardly any temperature build-up at the lens• Light color similar to daylight• Polarity reversal protection• Over-heating protection• LED fault bypass• IP 6K7 (watertight)• IP 6K9K (dust proof and withstands high pressure wash)• Protected against EMC interference

Part no:Power Beam 1000 LED, Close Range, Glass Lens, Stainless Steel Bracket ............................................................................. 996188001Power Beam 1000 LED, Close Range, Glass Lens, Heavy Duty Bracket .................................................................................... 996188011Power Beam 1000 LED, Close Range, Nylon Lens, Stainless Steel Bracket ............................................................................. 996188021

features:• Light color similar to daylight• Electronic DC to DC conversion• Reverse polarity protection• Over heating protection• Polarity reversal protection• Connection cable• IP 6K7 (watertight)• IP6K9K (dust proof and withstands high pressure wash)• Protected against EMC interference

Part no:Mega Beam LED ............................................................................................... 996136191

95m

m

114m

m

112mm60mm

95m

m

129m

m

112mm60mm

5

Module 70 leD

flat beam leD

features:• Light color similar to daylight• Electronic DC to DC conversion• Reverse polarity protection• Over heating protection• Polarity reversal protection• Connection cable• IP 6K7 (watertight)• IP 6K9K (dust proof and withstands high pressure wash)• Protected against EMC interference

Part no:Module 70 LED, Pedestal ............................................................................... 996176721Module 70 LED, Pedestal ............................................................................... 996176741

features:• Light color similar to daylight• Overheating protection• Reverse polarity protection• IP 6K7 (watertight)• IP 6K9K (dust proof and withstands high pressure wash)• Protected against EMC interference

Part no:Flat Beam LED .................................................................................................. 996193001

113m

m44

.3m

m

190mm

Work lamps

aS400 Xenon

aS300 Xenon

features:• Brass cable screw connection• 2.5 the light intensity of a 55W Halogen bulb• Upright surface mounted version for heavy-duty use• Extra heavy duty stainless steel bracket• Integrated recessed grip• IP 6K9K (dust proof and withstands high pressure wash)• Protected against EMC interference

Part no:AS400 Xenon, 12V ............................................................................................ 996242101AS400 Xenon, 24V ............................................................................................ 996242111

features:• Heavy duty flame retardant UV resistant polymer housing• 2.5 the light intensity of a 55W Halogen bulb• Upright surface-mounted version for heavy-duty use• Extra heavy duty stainless steel bracket• Integrated recessed grip• IP 6K9K (dust proof and withstands high pressure wash)• Protected against EMC interference

Part no:AS300 Xenon, 12V Close Range ................................................................... 996242501AS300 Xenon, 24V Close Range ................................................................... 996242511AS300 Xenon, 12V Long Range.................................................................... 996242551AS300 Xenon, 24V Long Range.................................................................... 996242541

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aS200 Xenon

Ultra beam X-Powerpack

Mega beam X-Powerpack

features:• Fiber-glass reinforced plastic housing• Integrated 3rd generation ballast• Heavy duty stainless steel bracket• IP5K9K (dust protected and withstands high pressure wash)

Part no:AS200 Xenon, 12V Close Range ................................................................... 996142021AS200 Xenon, 24V Close Range ................................................................... 996142031AS200 Xenon, 12V Long Range.................................................................... 996142061AS200 Xenon, 24V Long Range.................................................................... 996142071

features:• Compact Xenon Work Lamp with integrated x-Powerpack ballast unit• IP6K7 (watertight)• Approximate capsule service life=2,500 hours

Part no:Ultra Beam X-Powerpack, 12V ..................................................................... 998534481Ultra Beam X-Powerpack, 24V ..................................................................... 998534491

features:• 2.5 times the light intensity of a 55W Halogen bulb• IP 6K7 (watertight)• IP 6K9K (dust proof and withstands high pressure wash)• Approximate capsule service life=2,500 hours

Part no:Mega Beam X-Powerpack, 12V ................................................................... 996135271Mega Beam X-Powerpack, 24V ................................................................... 996135281

Work lamps

oval 120

oval 120 flush

oval 100 with Handle

features:• Adjustable in all directions 5 degrees• Fiber-glass reinforced plastic housing• Heavy Duty vibration dampened mounting stud bracket

Part no:Oval 120 ............................................................................................................... 996158051

features:• Adjustable retaining frame• Free Form Reflector with hardened glass lens• Fiber-glass reinforced plastic housing

Part no:Oval 120 Flush ................................................................................................... 996158041

features:• Fiber-glass reinforced plastic housing• Heavy Duty bracket• Integrated heavy duty fully sealed switch

Part no:Oval 100 with Handle, 12V, 55W ................................................................... 996461501Oval 100 with Handle, 24V, 70W ................................................................... 996461511Oval 100 with Handle, 12V, 55W ................................................................... 996461421Oval 100 with Handle, 12V, 70W ................................................................... 996361781

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oval 100 Single beam

oval 100 flush Single beam

features:• Fiber-glass reinforced plastic housing• Heavy Duty bracket• Approximate bulb service life=450 hours

Part no:Oval 100 Retail ................................................................................................... 996361271 Single Beam, Close Range, Wire Leads, Pedestal ................................. H15161001Single Beam, Close Range, Wire Leads, Pedestal, Bulk (36) .............. H15161007Single Beam, Long Range, Wire Leads, Pedestal .................................. H15161001Single Beam, Long Range, Wire Leads, Pedestal, Bulk (36)............... H15161017

features:• Free Form Reflector optimizes light distribution• Fiber-glass reinforced bezel• Integrated DT connector

Part no:Oval 100 Flush Single Beam, Close Range ............................................... 996361647Oval 100 Flush Single Beam, Long Range ............................................... 996461717

oval 100 Double beamfeatures:• Free Form Reflector optimizes light distribution• Fiber-glass reinforced plastic housing• Heavy Duty bracket

Part no:Double Beam, Close Range, Wire Leads, Pedestal ................................ H15161021Double Beam, Close Range, Wire Leads, Pedestal, Bulk (36) ............ H15161027Double Beam, Long Range, Wire Leads, Pedestal ................................ H15161031Double Beam, Long Range, Wire Leads, Pedestal, Bulk (36) ............. H15161037Double Beam, Close Range, DT, Pedestal, Bulk (27) ............................. 996361737Double Beam, Long Range, DT, Pedestal, Bulk (27) ............................. 996361707

Work lamps

oval 100 flush Double beam

oval 100 fl

features:• Free Form Reflector optimizes light distribution• Fiber-glass reinforced bezel• Integrated DT connector

Part no:Double Beam Flush, Close Range, Lens & Reflector ............................ 996361687Double Beam Flush, Close Range, Reflector ........................................... 996361697

features:• Upper and lower lamps can be illuminated independently or together• Specifically designed for Fork Lift applications• Heavy Duty bracket

Part no:Oval 100 FL ......................................................................................................... 996361461

oval 90 & oval 90 flushfeatures:• Heavy duty flame retardant UV resistant polymer housing• Upright surface-mounted version for heavy-duty use• IP 6K9K (dust proof and withstands high pressure wash)

Part no:Oval 90 ................................................................................................................. 996186051Oval 90 Flush ..................................................................................................... 996186061

107m

m

190mm

116mm

83m

m

174mm

120mm

122m

m11

Mega beamfeatures:• IP5K9K (dust protected and withstands high pressure wash)• Fiber-glass reinforced plastic housing• Heavy Duty bracket

Part no:Mega Beam Retail ............................................................................................ 996234021Mega Beam ........................................................................................................ H15134001Mega Beam, Bulk (30) .................................................................................... 996134567

Mega beam Hollow Studfeatures:• IP5K9K (dust protected and withstands high pressure wash)• Fiber-glass reinforced plastic housing• Hollow stud bracket

Part no:Mega Beam Hollow Stud, Close Range ..................................................... 996134197Mega Beam Hollow Stud, Long Range ...................................................... 996134547

features:• IP5K9K (dust protected and withstands high pressure wash)• Fiber-glass reinforced plastic housing• Heavy Duty bracket

Part no:AS115 Retail, Close Range, 12V ................................................................... 006991661AS115 Close Range, 12V ................................................................................ 006991663AS115 Close Range, 12V, Bulk (30) ............................................................. 006991664AS115 Close Range, 24V ................................................................................ 996991013AS115 Close Range, 24V, Bulk (30) ............................................................. 996991014

aS115 Close Range

Work lamps

aS115 long Range

aS115 with Polycarbonate lens


Part no:AS115 Retail, Long Range, 12V .................................................................... 006991651 AS115 Long Range, 12V ................................................................................. 006991653AS115 Long Range, 12V, Bulk (30).............................................................. 006991654AS115 Long Range, 24V ................................................................................. 006991703AS115 Long Range, 24V, Bulk (30).............................................................. 006991704


Part no:AS115 ................................................................................................................... H15991101AS115, Bulk (12) ............................................................................................... H15991107AS115, with Handle .......................................................................................... H15991081AS115, with Handle, Bulk (12) ...................................................................... H15991087

aS200features:• Fiber-glass reinforced plastic housing• Projected rim on housing protects structured glass lens• Heavy Duty bracket

Part no:AS200, 12V.......................................................................................................... 998532111AS200, 24V.......................................................................................................... 998532101

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6213 flush Single beam

6213 flush Double beam

features:• Fiber-glass reinforced plastic bezel• IP5K9K (dust protected and withstands high pressure wash)• Long Range

Part no:6213 Flush Single Beam, 12V ....................................................................... H152130016213 Flush Single Beam, 12V, Bulk (30).................................................... H15213007

features:• Fiber-glass reinforced plastic bezel• IP5K9K (dust protected and withstands high pressure wash)• Approximate bulb service life = 450 hours

Part no:6213 Flush Double Beam, Close Range .................................................... H152130116213 Flush Double Beam, Close Range .................................................... H152130176213 Flush Double Beam, Long Range ..................................................... H152130216213 Flush Double Beam, Long Range ..................................................... H15213027

Ultra beamfeatures:• Fiber-glass reinforced plastic housing• Heavy Duty bracket• IP5K9K (dust protected and withstands high pressure wash)

Part no:Ultra Beam Retail ............................................................................................. 997506301Ultra Beam ......................................................................................................... H15506051Ultra Beam, Bulk (30) ...................................................................................... H15506057

Work lamps

Ultra beam Pendant

Ultra beam flush

features:• Fiber-glass reinforced plastic housing• Heavy Duty bracket• IP5K9K (dust protected and withstands high pressure wash)

Part no:Ultra Beam Pendant ........................................................................................ 007506308

features:• Fiber-glass reinforced plastic housing• IP5K9K (dust protected and withstands high pressure wash)• Approximate bulb service life = 450 hours

Part no:Ultra Beam Flush, 12V .................................................................................... H15506047Ultra Beam Flush, 24 ....................................................................................... H15506097

Ultra beam with Handlefeatures:• Fiber-glass reinforced plastic housing with handle• Heavy Duty magnetic bracket• IP5K9K (dust protected and withstands high pressure wash)

Part no:Ultra Beam with Handle ...................................................................................007506667

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Picador flush

Picador

features:• Fiber-glass reinforced plastic housing• IP5K9K (dust protected and withstands high pressure wash)• Approximate bulb service life = 450 hours

Part no:Picador Flush, 6.3mm Tab connection ....................................................... 996082011Picador Flush, 6.3mm Tab connection, Bulk (24) ................................... 996082017Picador Flush, Wire Leads, Bulk (24) ......................................................... H15522007

features:• Fiber-glass reinforced plastic housing• Heavy Duty swiveling bracket• IP5K9K (dust protected and withstands high pressure wash)

Part no:Picador Retail ..................................................................................................... 996522201 Picador, Swivel Bracket .................................................................................. H15522041Picador, Swivel Bracket, Bulk (20) ............................................................... H15522047Picador, Rotating Bracket ............................................................................... H15522061Picador, Rotating Bracket, Bulk (20) ........................................................... H15522067

Picador Side Mountfeatures:• Fiber-glass reinforced plastic housing• IP5K9K (dust protected and withstands high pressure wash)• Approximate bulb service life = 450 hours

Part no:Picador Side Mount, Left Hand ..................................................................... 006875177Picador Side Mount, Right Hand .................................................................. 006875187

Work lamps

Module 70features:• Easily accessible H3 bulb - no tools required for bulb replacement• Cable feed through an opening in the rubber cap• Heavy Duty bracket

Part no:Module 70 ........................................................................................................... 996176491Module 70, Bulk (36) ........................................................................................ 996176497

Matador

Gladiator

features:• Fiber-glass reinforced plastic housing• Heavy Duty bracket• With protective grille and external switch

Part no:Matador, 12V ...................................................................................................... H15470001Matador, 24V ...................................................................................................... H15470011

features:• Replaceable H3 Bulb• Rubber housing• Heavy Duty bracket

Part no:Gladiator, 12V ..................................................................................................... H15710001Gladiator, 24V ..................................................................................................... H15710011

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4.75” Rubber Work lamp with extended bezel

4.75” Rubber Work lamp

4.75” Rubber Work lamp Retail

features:• Durable rubber housing• Replaceable H3 bulb

Part no:4.75” Rubber Work Lamp with Extended Bezel ...................................... H15986021

features:• Durable rubber housing• Heavy Duty bracket• Replaceable H3 bulb

Part no:4.75” Rubber Work Lamp ............................................................................... H15986001

features:• Part of a comprehensive range of HELLA retail products• Fiber-glass reinforced plastic housing• Attractive hanging and freestanding display packaging

Part no:4.75” Rubber Work Lamp Retail ................................................................... H15986011

Work lamps

6” Rubber Work lamp

Post Card Work lamp

features:• Durable rubber housing• Heavy Duty bracket• Replaceable H3 bulb

Part no:6” Rubber Work Lamp..................................................................................... H15986031

features:• Durable plastic housing• Heavy Duty black powdercoated bracket• Replaceable H3 bulb

Part no:Post Card Work Lamp ..................................................................................... H71030041

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C220 Combination Headlampfeatures:• HELLA Free-Form reflector technology provides superior optics• Fiber-glass reinforced plastic housing• Heavy Duty vibration dampened mounting stud bracket

Part no:C220 Combination Headlamp, Left Hand .................................................. 996174051 C220 Combination Headlamp, Right Hand ............................................... 996174061

100.5mm225mm

150mm

C120 Combination Headlampfeatures:• HELLA Free-Form reflector technology provides superior optics• Fiber-glass reinforced plastic housing• Surface mount or bracket mount available

Part no:C120 Combination Headlamp, Left Hand .................................................. 996167051C120 Combination Headlamp, Right Hand ............................................... 996167061C120 Combination Headlamp, Left Hand, Stud ....................................... 996167191C120 Combination Headlamp, Right Hand, Stud .................................... 996167201

Work lamps

Module120 Combination Headlamp

Module120 Combination Headlamp

features:• HELLA Free-Form reflector technology provides superior optics• Fiber-glass reinforced plastic housing• Heavy Duty vibration dampened mounting stud bracket

Part no:Module120 Combination Headlamp, 12V, Left Hand ............................. 993975097Module120 Combination Headlamp, 12V, Right Hand .......................... 993975107Module120 Combination Headlamp, 24V, Left Hand ............................. 993975137Module120 Combination Headlamp, 24V, Right Hand .......................... 993975147

features:• HELLA Free-Form reflector technology provides superior optics• Fiber-glass reinforced plastic housing• Heavy Duty vibration dampened mounting stud bracket

Part no:Module120 Combination Headlamp, 12V .................................................. 996081277

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features:• Ultra thin design to offer a wider range of mounting areas• Black base for multiple types of applications• 6 (MS6) or 3 (MS3) powerful LEDs for superior warning• Robust construction• Single/Multi-Unit synchronization• Clear lens-color LEDs• 18 flash patterns - including steady ‘on’• Waterproof

Part no:MS6 Lighthead, LED Lighthead 12-24V amber LEDs ........................... H22890001MS6 Lighthead, LED Lighthead 12-24V white LEDs ............................. H22890041MS6 Lighthead, LED Lighthead 12-24V amber/white LEDs .............. H22890051MS3 Lighthead, LED Lighthead 12-24V amber LEDs ........................... H22891001MS3 Lighthead, LED Lighthead 12-24V white LEDs ............................. H22891031

Hella MS6 & MS3 Mini leD lightheads

5” (128mm)

1” (28mm)

0.68” (17mm)

*Images above show product ‘off’.

3.4” (86mm)

1” (28mm)

0.68” (17mm)

MS6 Mini LED Lighthead

MS3 Mini LED Lighthead

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Optical Warning SyStemS

Concealed leD lightheadsfeatures:• 12V In-line control unit with two LED concealed lightheads• Pop-In design for easy installation• 19 Selectable Flash Patterns• LEDs rated to 100,000 hours of operation• Non-volatile memory recalls last flash pattern used at power up• Multiple units can be synchronized and can flash simultaneously or alternately• Reverse polarity protection• Weatherproof and vibration resistant for external or internal use• Direct replacement of Xenon bulbs• Flange option for exterior surface mounting• Available in amber and white colors• 5yr warranty

Part no:LED concealed lighthead kit with controller & two lightheads, amber ....................................................... H83468201LED concealed lighthead kit with controller & two lightheads, white ........................................................ H83468211Black Flange Mounting Kit ........................................................................... H83468121*

*Flange Mounting Kit sold separately

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K-LED 450 Magnetic K-LED 450 w/Power Pole Mount Kit

K-leD 500

K-leD 450/450 “Plus”

features:• Extremely robust design and construction-tested to withstand 200G shock force x 10 000 times• K-LED 500 -Supplied with dual white LEDs for optimum brightness• Fully encapsulated / potted electronics for vibration and weather resistance

Part no:K-LED 500, Fixed multi-voltage, amber, with smooth cover .............. H27091231K-LED 500, Magnetic multi-voltage, amber with standard cover ..... H27091221

features:• K-LED 450 “Plus” -Supplied with white LEDs which are 20% brighter than the standard amber and amber lens• Extremely robust design and construction-tested to withstand 200G shock force x 10 000 times• Vehicle battery monitoring and low voltage condition flash pattern change• Optional smooth outer clear lens cover to prevent dirt/ ice buildup and assist with easy cleaning

Part no:K-LED 450, Fixed multi-voltage amber LEDs, amber lens ................. H27091071K-LED 450, Magnetic multi-voltage amber LEDs, amber lens ......... H27091081K-LED 450 “Plus”, Fixed multi-voltage white LEDs, amber lens....... H27091101K-LED 450 “Plus”, Magnetic multi-voltage white LEDs, amber lens.H27091101

(132

mm

)

(136mm)

(187mm)7.36”

(130mm)

(132

mm

)

(136mm)

(187mm)7.36”

(130mm)


features:• Low profile highly effective LED mini lightbar with 360 degree visibility• Polycarbonate UV stabilized dome and robust ABS plastic base• Fixed with rubber mounting pads and Magnetic (4 X floating magnets for optimal fit to vehicle roof) mounting options

Part no:MLB 100 Micro Light Bar, Fixed, 12-24V, amber .................................... H27996001MLB 100 Micro Light Bar, Magnetic, 12-24V, amber ............................. H27996011

Mlb 170 leD GenII

Mlb 100 Micro light bar

features:• Low profile highly effective LED mini lightbar with 360 degree visibility• Unique LED light head design with superior optics• Optional in cab control panel (new)• Encapsulated electronics for vibration and moisture protection• Replaceable light modules; choose your color combination

Part no:MLB 170 Gen II F, Mini Lightbar LED, fixed, 12V, amber LEDs, clear lens ............................................................... H27998001MLB 170 Gen II M, Mini Lightbar LED, magnetic 12V, amber LEDs, clear lens ............................................................... H27998011MLB 170 Gen II F, Mini Lightbar LED, fixed, 12V, amber/white LEDs, clear lens .................................................. H27998081MLB 170 Gen II M, Mini Lightbar LED. Magnetic, 12V, amber/white LEDs, clear lens ................................................. H27998091 Control Panel Kit w/ 10ft cable ..................................................................... H57921001

8”(203mm)

17” (432mm)

2.8”(72mm)

3.5”(85mm) MLB 170 Magnetic

MLB 170 Fixed

Control Panel available separately as kit for connection to generation ii lightbars only.

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features:• 8 high intensity LED lightheads for maximum effectiveness• Fixed with rubber mounting pads and Magnetic (4 X floating magnets for optimal fit to vehicle roof) mounting options

Part no:OS-L400 F, Mini lightbar LED fixed multi-voltage amber .................... H74998001OS-L400 M, Mini lightbar LED magnetic multi-voltage amber .......... H74998011OS-L400 F, Mini lightbar LED fixed multi-voltage amber/white........ H74998021 OS-L400 M, Mini lightbar LED magnetic multi-voltage amber/white H74998031

optilux oS-l400 leD

optilux oS-X400 Strobefeatures:• High intensity strobes with central diamond mirror for effective second flash feature• Polycarbonate UV stabilized dome and robust ABS plastic base• Fixed and Magnetic (4 X floating magnets for optimal fit to vehicle roof) mounting options

Part no:OS-X400 F, Mini lightbar strobe fixed multi-voltage amber ................ H74999021OS-X400 M, Mini lightbar strobe magnetic multi-voltage amber ...... H74999031

15.75” (400mm)

3.5”

(9

0mm

)(Optional)

7.87” (200mm)

(400mm)

(136

.5m

m)

(200

mm

)


features:• High sheen vapor-plated free-form reflector formaximum controlled light output plus central mirror for effective secondary flash• Unique pinion/rubberwheel drive for ultra quiet trouble-free operation• Polycarbonate UV stabilized dome and robust ABS plastic base• Fixed and magnetic (4x floating magnets for optimal fit to vehicle roof) mounting options

Part no:OS-400F, Fixed 12V amber ............................................................................ H74999001OS-400 M, Magnetic 12V amber .................................................................. H74999011

optilux oS-400 Halogen

(400mm)

(136

.5m

m)

(200

mm

)

leD Traffic Stickfeatures:•12 – 24 VDC design with built-in control unit• 26 selectable warning patterns for Warning Stick• 22 selectable traffic/warning patterns for Traffic Stick• LEDs rated to 100,000 hours of operation• Recalls last flash pattern used at power up• Reverse battery protection• Aluminum extrusion for heat dissipation• Available in amber, white, red, and blue• Available as components to build your own custom color configurations• 5 year warranty

Part no:LED Warning Stick 4 light heads, amber .................................................. H27910001 LED Traffic Stick 6 light heads, amber ...................................................... H27911001LED Traffic Stick 8 light heads, amber ...................................................... H27912001Control Panel for Traffic and Warning Sticks ............................................ H27919041*

Control Panel features• Easy color coded wire installation• Provides visual display of selected mode• Select traffic direction, warning mode,and program desired flash patterns

*Control Panel sold separately

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Rallye 4000 leD

features:• 3 High performance LED’s• Low power consumption• Very high lifespan - no bulb change necessary• Dust and waterproof • Homogenous and ideal illumination due to computer optimised fine tuning of LED light sources and free-form technology• Reduces driver fatigue

Dimensions: 9.4”H x 8.7”W x 6”D / 238.8 x 222.4 x 153mm

Part no:Rallye 4000 LED Driving Lamp .......................................................................011002101

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AuxiliAry lighting

For more information visit www.myhellalights.com

Rallye FF 450

Rallye FF 500

Rallye FF 550

6.3”161

2.8”72

4.5”115

0.7”20

3.5”90

2.8”73

6.3”161

7”178

0.8”21

3.4”87

4.6”119

0.8”22

3.8”97

7.6”195

Rallye ff 450, 500, 550Ideal for:• Rural, night driving

features:• Comprehensive, non-patterned brilliant clear-glass lens• New free-form reflectors with computer-calculated light distribution for powerful light performance.• Sturdy plastic housing• Bonded glass lens• Shallow installation depth for problem-free fitting.• SAE and ECE Approved

Dimensions:Rallye FF 450: 4.5”H x 6.3”W x 2.8”D / 115 x 161 x 72mmRallye FF 500: 7”H x 6.3”W x 2.8”D / 178 x 161 x 73mmRallye FF 550: 4.6”H x 7.6”W x 3.4”D / 119 x 195 x 87mm

Part no:RallyeFF 450 Driving Lamp Kit..................................................................... 010951901RallyeFF 500 Driving Lamp Kit..................................................................... 010952901RallyeFF 550 Driving Lamp Kit..................................................................... 010953901

Beam patterns are measured in meters

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S:/GHOE/GHOE-E/GHOE-EELT/Nickel/seefeld/isodiagramme_hella_ing/hella_500_driving_lampf#h09257.lsv 0.500 0.450 0.000 0.00 0.00 0.00 S:/GHOE/GHOE-E/GHOE-EELT/Nickel/seefeld/isodiagramme_hella_ing/hella_500_driving_la -0.500 0.450 0.000 0.00 0.00 0.00File Position (x,y,z) Angle (x,y,z)

Lichtaustritt / light apperture :

Streuscheiben-Nr. / lense no. :

Pruefzeichen / check mark : E4 HR 00 0182 37.5

Best.-Nr. / ordering number : 1F4 005 750-951

Fahrzeug-Typ / car type : Hella 500 driving lamp

Fabrikat / manufacturer : DJ-Auto

Mess-Spannung / measuring voltage :

Mess-Lichtstrom / measuring light flux : 1100 Lumen

Nenn-Leistung / rated output : 55 Watt

Nenn-Spannung / rated voltage : 12.0 Volt

Messlampe / measuring lamp : H3 12.0 V 55 W

Messentfernung / measuring distance : 24.570000 Bearbeiter / worker :

Nickel

Datum / date : 04.05.2009

Bemerkung / remarks

F#H09257 Hella 500 driving lamp 37.5

844.o

Hersteller/Herkunft: DJ-Auto/GHOE-ELT/Dieckmann

Se

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5:1

4 2

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0 10 20 30 40 50

[m] -40

-30

-20

-10

0

10

20

30

40

[m]

350.035.03.51.0

[lx]

E (radial) (163.5 [lx] at (7.7, -0.3)) of "Strasse/Street"

n3h08203.lsv 0.600 0.650 0.000 1.00 -0.00 0.40 n3h08203.lsv -0.600 0.650 0.000 1.00 -0.00 0.40File Position (x,y,z) Angle (x,y,z)


Streuscheiben-Nr. / lense no. : Optik-Scheibe

Pruefzeichen / check mark :

Best.-Nr. / ordering number : 1N4 005 750-98

Fahrzeug-Typ / car type : Comet 500






Messlampe / measuring lamp : H3


Reineke

Datum / date : 28.05.2008

Bemerkung / remarks

N3H 08203 Comet 500

fˇr Hella Ing.

Hersteller/Herkunft: DJ-Auto/ GHOE-EP Hr.Asrath -1798-

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3 1

7:0

2:1

0 2

009

0 100 200 300 400 500

[m] -30

-10

10

30

[m]

400.040.04.01.0

[lx] 2 4 8 1

6 3

2 6

4 1

28 2

56

E (radial) (178.1 [lx] at (19.2, -0.4)) of "Strasse/Street"

comet_500_ff_f3007260.lsv 0.500 0.450 0.000 0.00 -0.00 0.00 comet_500_ff_f3007260.lsv -0.500 0.450 0.000 0.00 -0.00 0.00File Position (x,y,z) Angle (x,y,z)


Streuscheiben-Nr. / lense no. :

Pruefzeichen / check mark : 25 E4 0185 HR00

Best.-Nr. / ordering number : 1F4 005 750-94

Fahrzeug-Typ / car type : Hella 500 ZF ZF DJ-Auto Serie








Reineke

Datum / date : 07.08.2007

Bemerkung / remarks

F17 07260 Hella 500 ZF DJ-Auto Serie

mit Scheibe

Hersteller/Herkunft:Hella/GHS-1ELT Hr.Haase -5867-

Seite

1/P

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2 1

8:4

1:3

0 2

009

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

[m] -20

-10

0

10

20

[m]

200.020.02.00.2

[lx] 1 2 4 8 1

6 3

2 6

4 1

28

E (radial) (155.5 [lx] at (7.8, 0.6)) of "Strasse/Street"

comet500_ff_n2h08203.lsv 0.600 0.650 0.000 0.00 -0.00 0.00 comet500_ff_n2h08203.lsv -0.600 0.650 0.000 0.00 -0.00 0.00File Position (x,y,z) Angle (x,y,z)


Streuscheiben-Nr. / lense no. : klare Scheibe

Pruefzeichen / check mark :

Best.-Nr. / ordering number : 1N4 005 750-97

Fahrzeug-Typ / car type : Hella 500 FF ZN








Reineke

Datum / date : 28.05.2008

Bemerkung / remarks

N2H 08203 Hella 500 FF ZN fog lamp

Hersteller/Herkunft: DJ-Auto/ GHOE-EP Hr.Asrath -1798-

Hella 500, 500 foG, 500ff, 500ff foGfeatures:• Light-weight design• Aluminum vapor-coated reflector• Sturdy, shock-proof housing• Fog lamps are DOT/SAE approved

Technology:Parabolic reflectorHELLA 500FF & 500FF Fog - Free-Form Technology

Part no:HELLA 500 Driving Lamp Kit ........................................................................ 005750952HELLA 500 Fog Lamp Kit .............................................................................. 005750971HELLA 500FF Driving Lamp Kit ................................................................... 005750941HELLA 500FF Fog Lamp Kit ......................................................................... 005750981

HELLA 500

HELLA 500FF

HELLA 500 Fog

HELLA 500FF Fog


AuxiliAry lighting


Hella 700fffeatures:• Light-weight design• Aluminum vapor-coated reflector• Sturdy, shock-proof housing

Dimensions:8.5”H x 7.3”W x 3.4”D / 218 x 186 x 88mm

Part no:HELLA 700FF Driving Lamp Kit ................................................................... 010032801HELLA 700FF Driving Lamp Single ............................................................ 010032001Stone Shield, white - 700FF Series……….......................……………………..173147001

Hella 550features:• Light-weight design• Aluminum vapor-coated reflector• Sturdy, shock-proof housing

Dimensions: 4.6”H x 7.6”W x 3.2”D / 119 x 195 x 83mm

Part no:HELLA 550 Driving Lamp Kit ........................................................................ 005700891HELLA 550 Fog Lamp Kit .............................................................................. 005700901

31

features:• Compact size• Internal ballast for the ultimate in mounting flexibility• Innovative position securing lock• Black powder-coated housing• Modern design

Dimensions: 5.1”H x 5.6”W x 4.5”D / 130.1 x 144.6 x 115.8mm

Part no:Rallye 4000Xi Xenon Driving Lamp, 12V ................................................... 010186011Rallye 4000Xi Xenon Driving Lamp Kit, 12V ............................................. 010186901

SeMa Show voted best new Product.


Rallye 4000Xi

AuxiliAry lighting


features:• Compact size• Innovative position securing lock• Black powder-coated housing• Modern design• SAE approved

Dimensions: 5.1”H x 5.6”W x 4.5”D / 130.1 x 144.6 x 115.8mm

Part no:Rallye 4000X Halogen Driving Lamp, 12V ................................................ 010186211Rallye 4000X Halogen Driving Lamp Kit, 12V .......................................... 010186911


Rallye 4000X Halogen


33

Conversion Headlampsfeatures:• Produces 50% more powerful beam on low beam• Produces 25% more powerful beam on high beam• Single lamp fits left or right• ECE versions for off-road use only in the USA

Part no:

003427811Description: 7”x6” Rectangular Conversion Headlamp Kit, high/

low beam (ECE)

Includes: Two lamps, two H4 12V 60/55W bulbs, two dust boots

003427291Description:

7”x6” Rectangular Conversion Headlamp, high/low beam (SAE/DOT)

Includes: One lamp, one HB2/9003 12V 60/55W bulb, one dust boot


7”x6” Rectangular Conversion Headlamp, high/low beam (ECE)

Includes: One lamp, one H4 12V 60/55W bulb, one dust boot


7” Round Conversion Headlamp Kit, high/low beam (ECE)



7” Round Conversion Headlamp, high/low beam (SAE/DOT)

Includes: One lamp, one HB2 12V 60/55W bulb, one dust boot


7” Round Conversion Headlamp, high/low beam (ECE)



4”x6” Rectangular Conversion Headlamp Kit, high/low beam (ECE)

Includes: Two lamps, two wiring adapter harnesses, two H4 12V 60/55W bulbs, two dust boots

003177862Description: 4”x6” Rectangular Conversion Headlamp, high/low

beam (ECE)

Includes: One lamp, one wiring adapter harness, one H4 12V 60/55W bulb, one dust boot

003177821Description: 4”x6” Rectangular Conversion Headlamp Kit, high

beam (ECE)

Includes: Two lamps, four adapter wires, two H1 12V 55W bulbs, two dust boots

003177871Description: 4”x6” Rectangular Conversion Headlamp, high beam

(ECE)

Includes: One lamp, two adapter wires, one H1 12V 55W bulb, one dust boot

AuxiliAry lighting

7” SAE

7”x6”

7” ECE

4”x6”

5-3/4”

For more information about ECE and SAE regulations, visit the FAQ section of www.myhellalights.com. Some information and accessories have been eliminated in this brochure due to space. A complete listing of spare parts and accessories for all products is available on the website.

Part no:


5-3/4” Round Conversion Headlamp Kit, high/low beam (ECE)



5-3/4” Round Conversion Headlamp, high/low beam (ECE)


002425811Description: 5-3/4” Round Conversion Headlamp Kit, high beam

(ECE)

Includes: Two lamps, four adapter wires, two H1 12V 55W bulbs, two dust boots

H11425011Description: 5-3/4” Round Conversion Headlamp, high beam (ECE)

Includes: One lamp, two adapter wires, one dust boot

35

RaDIaToRSprinter 02-06 Diesel 5104117AA 376722001 B208426

ConDenSeRSprinter 03-06 Standard Duty 5104114AA 351037161 G402304

RaDIaToRFLD FLD w/ Bolt-Up Core & Tank, complete Rad A0516366001

A0516366004A0516366002 A05163660052AC00027 2AC000352AC000282AC00046

376753451 310011T

Century Class & FLD

2005- Columbia, Century Class, M2, FLD BHT E7236BHT A9986

376761541 E7236A9988U3692001A9986H5466

Century Class & FLD

2002- Columbia, Century Class, M2, FLD120 BHT A6727BHT E0805BHT A6724

376761551 A6727E0805A6725A6724

Century Class Century Class, Columbia BHT E3831BHT 98476

376761571 E383198478U393200198476

Argosy D33870517261001D5293BHTD5292

376753561 310101T

M2 2003- M2, Sterling L-Line BHT H0134BHT C168005-16397-003BHT C2481BHT C1673

376761611 H0134C168005-16397-003C2481C2252C1673

Dodge

freightliner

Behr hella Service - Thermal managemenT

RaDIaToRSprinter 02-06 Diesel 5104117AA 376722001 B208426

ConDenSeRSprinter 03-06 Standard Duty 5104114AA 351037161 G402304

RaDIaToRFLD FLD w/ Bolt-Up Core & Tank, complete Rad A0516366001

A0516366004A0516366002 A05163660052AC00027 2AC000352AC000282AC00046

376753451 310011T

Century Class & FLD


376761541 E7236A9988U3692001A9986H5466

Century Class & FLD


376761551 A6727E0805A6725A6724


376761571 E383198478U393200198476

Argosy D33870517261001D5293BHTD5292

376753561 310101T


376761611 H0134C168005-16397-003C2481C2252C1673

37

HeaTeR CoReCentury Class 96-02 (Blend Air) Front Cab HVAC Module BOA M9104001 351313581 HM9104001

Century Class 96-02 BOA93675 351313661 I3675

bloWeRCentury Class 2003- (Blend Air) Front Cab HVAC Module

(brushless siemens)BOA D8587 351034251 HD8587

FL FLD, FLB, FLC 112 & FLN Front Cab HVACModule

ABP N83 301017 351034201 H544050009

FLD 99-10 Auxiliary Cab HVAC Module (Single Wheel) ABP N83 301527 351034221 H54625000900

bloWeRVN (2287) Front Cab HVAC Module (Water Valve & Blend

Air Models)H0415007693946686 351034171 H041500769

freightliner

Volvo

RaDIaToR - ContinuedCentury Class & FLD


376761541 E7236A9988U3692001A9986H5466

Century Class & FLD


376761551 A6727E0805A6725A6724


376761571 E383198478U393200198476

Argosy D33870517261001D5293BHTD5292

376753561 310101T


376761611 H0134C168005-16397-003C2481C2252C1673

Behr hella Service - Thermal managemenT

HeaTeR CoReCentury Class 96-02 (Blend Air) Front Cab HVAC Module BOA M9104001 351313581 HM9104001

Century Class 96-02 BOA93675 351313661 I3675

bloWeRCentury Class 2003- (Blend Air) Front Cab HVAC Module

(brushless siemens)BOA D8587 351034251 HD8587

FL FLD, FLB, FLC 112 & FLN Front Cab HVACModule

ABP N83 301017 351034201 H544050009

FLD 99-10 Auxiliary Cab HVAC Module (Single Wheel) ABP N83 301527 351034221 H54625000900

bloWeRVN (2287) Front Cab HVAC Module (Water Valve & Blend

Air Models)H0415007693946686 351034171 H041500769

RaDIaToR - ContinuedCentury Class & FLD


376761541 E7236A9988U3692001A9986H5466

Century Class & FLD


376761551 A6727E0805A6725A6724


376761571 E383198478U393200198476

Argosy D33870517261001D5293BHTD5292

376753561 310101T


376761611 H0134C168005-16397-003C2481C2252C1673

39

Part number Part number

9XW16S 16 " SUPERWIND










9XWHD028 28 " HEAVY DUTY SINGLE



9XWHD040H 40 " HEAVY DUTY HOOK SINGLE

9XWHD040P 40 " HEAVY DUTY PIN SINGLE

Superwind Wiper blades

Heavy Duty Wiper blades

WIPER BLADES

Standard Wiper blades


9XW398114011 11 " STANDARD PAIR

9XW398114013 13 " STANDARD SINGLE




9XW398114016/I 16 " STANDARD SINGLE


9XW398114018/I 18 " STANDARD SINGLE


9XW398114019/21 19/21 " STANDARD PAIR







neW

41

Measurements are in millimeters. Please note that although the HELLA H4 and 9003/HB2 appear identical, only the 9003/HB2 version will carry the DOT stamp.

9006H11H4 D2S Yellow

H1 H8 D1S9003

H7 H13/9008 9007

9005H3D2SH10

H9 D2R9004H2

bulb Types

BULBS

bulb Type Wattage Voltage Part number

H1 55 12 H83115001 DOT

H2 55 12 H83130001 DOT

H3 35 12 H83135241 DOT

H3 55 12 H83135071 DOT

H3 55 12 H83135051 DOT

H4 60/55 12 H83140101 DOT

H7 55 12 H83145031 DOT

H7 70 24 H83145001 DOT

H8 35 12 H83150081 DOT

H9 65 12 008357001 DOT

H10 45 12 H83120001 DOT

H11 55 12 H83125001 DOT

H13 60/55 12 008837121 DOT

893 37.5 12 H83020041 DOT

894 37.5 12 H83020011 DOT

R2 45/40 12 H83190001 DOT

R2 55/50 24 H83190011 DOT

HB1/9004 65/45 12 H83155091 DOT

HB2/9003 60/55 12 H83160211 DOT

HB3/9005 55 12 H83030001 DOT

HB3/9005 60 12 H83165241 DOT

HB4/9006 55 12 H83170001 DOT

HB5/9007 65/55 12 H83175001 DOT

Standard bulbs

D2S Yellow

D2S

43

HELLA Mining is oriented to support, develop and serve the Mining industry worldwide through HELLA’s Sales Companies, which along with a dedicated sales force, is capable of providing our business partners with technical and commercial expertise with regards to lighting solutions. The Mining Industry has its own set of specific requirements when it comes to lighting. The lights must be rugged, durable, long-lasting, safe, and effective. HELLA Mining is committed to only bringing the best and most relevant products to the marketplace both now and in the future. To support our customer, a dedicated HELLA Mining Catalog is available in printed or on-line versions at www.hellamining.com

HELLA chose Brigade as their partner because Brigade is a leading supplier of safety and efficiency products for commercial vehicles, buses, coaches, forklift trucks and mobile plant machinery. Brigade pioneered the introduction of reversing alarms, rear view CCTV systems and rear detection systems in many parts of the world and more recently developed the innovative bbs-tek® white sound reversing alarm that causes less noise nuisance than a traditional tonal alarm, it is safer and more effective.

Hella MInInG

bRIGaDe

ELITE RANGE CAMERA MONITOR SYSTEM

BE-870L-000N - Single camera system for rigid vehicles 3131

• BE-870LM - monitor

• BE-801C - camera

• BE-L120 - 66' cable

• 3 year warranty

7.0"

Monitor• 12-24Vdc• 2 camera inputs• Size (WxHxD)

7.7 x 5 x 1.1 inch

Camera• Viewing angle (HxVxD)

101 x 70 x 133°• IP68• Size (WxHxD)

3.4 x 2.8 x 3.1 inch

See individual products for detailed specifications

Brigade Electronics Inc202 Delaware Avenue, Suite 1, Palmerton PA 18071 USATel +1(610) 826-7870 Fax +1(484) 229-0088Email: [email protected] www.brigade-electronics.com

Save each page as PDF then crop PDF to just above the bottom most black keyline.When placing on the page, crop half way between the logo and the range header box. Crop the footer to just below the black keyline.

EXTREME RANGE CAMERA MONITOR SYSTEM

BE-970W-000 - Waterproof single camera system for rigid vehicles 3559

• BE-970WM - monitor

• BE-890C - camera (PAL only)

• BE-L120 - 66' cable

• 3 year warranty

7.0"

Monitor• 12-24Vdc• 2 camera inputs• IP69K• Size (WxHxD)

7.6 x 4.8 x 2 inch


101 x 70 x 133°• IP69K• Size (WxHxD)

3.3 x 2.8 x 3.1 inch


NEW



SELECT RANGE CAMERA MONITOR SYSTEM

VBV-770D-000N - Single camera system for rigid vehicles 3397 VBV-770D-010N - Single camera system for vans and small rigid vehicles 3398 (VBV-L410 - 33' cable)

• VBV-770DM - monitor

• VBV-701C - camera

• VBV-L420 - 66' cable

• 2 year warranty

7.0"

Monitor• 12-24Vdc• 3 camera inputs• Size (WxHxD)

7.2 x 4.8 x 1.2 inch


98 x 75 x 120°• IP67• Size (WxHxD)

3.5 x 3.3 x 2.6 inch


VBV-770D-000N system



+1 (610) 826-7870 [email protected] www.brigade-electronics.com6

Model Stock code

Master 48 page_USA.indd 6 05/01/2011 16:09

SELECT RANGE CAMERA

VBV-701C 2575AVBV-791C-WaterprooftoIP69K,noaudio 2842

•Viewingangle(HxVxD)90x71x120°

•IP67

•Size(WxHxD)3.5x3.1x2.7inch

•2yearwarranty

Features• 18 Infrared LEDs for ultra-low light

performance• 50' illumination distance• Audio• Day / Night sensor• Mirror view• 1/3" Sharp CCD• TV System: NTSC• TV Lines: 420

Power• Power consumption: 2.4 Watts• Current: 0.2 Amps

Durability&Standards• Mechanical vibration: 10G• Mechanical shock: 100G• Operating temperature: -4 to +158°F• CE marked• EMC approved: e• Approved for indirect vision• HALT tested



SELECT RANGE CAMERA

VBV-481C - Cylinder camera 2843

• Viewing angle (HxVxD) 88 x 64 x 112°

• IP67

• Size (diameter x length) 1.3 x 2 inch

• 2 year warranty

Features• 12 LEDs for ultra-low light

performance• 1/3" Sharp CCD• TV System: NTSC• TV Lines: 420

Power• Current: 0.1 Amps

Durability• Mechanical vibration: 10G• Mechanical shock: 100G• Operating Temperature: -4 to +158°F• CE marked• Approved for indirect vision• HALT tested



ELITE RANGE CAMERA

BE-821C - Mini camera (mirror image) 2002A

• Viewing angle (HxVxD) 96 x 69 x 127°

• IP68

• Size (WxHxD) 1.8 x 1.5 x 2 inch

• 3 year warrranty

Features• 1/4" Panasonic CCD• TV System: NTSC• TV Lines: 380

Power• Power consumption: 1.5 Watts• Current: 0.1 Amps

Durability & Standards• Mechanical vibration: 10G• Mechanical shock: 100G• Operating temperature: -4 to +158°F• CE marked• EMC approved: E• HALT tested



+1 (610) 826-7870 [email protected] www.brigade-electronics.com10

Stock codeModel

Master 48 page_USA.indd 10 05/01/2011 16:09

HELLA, INC.

HELLA offers its customers a very broad range of more that 1,000 different OE quality items for the following segments:

• Relays and flashers• Standard switches and vehicle specific switches• Small parts such as relay boxes / sockets• High performance vacuum pumps

The new range of module switches takes account of user wishes and meets the high demands of our customers with regard to design, quality and safe switching. For more information on relays, switches and more, download the Electrics catalog at www.hellahd.com.

Combining efficient LED light sources with advanced optic technology, HELLA LED products deliver more light output per watt than traditional bulb lamps thus provide considerable energy savings. in the last months HELLA, inc. has added many new part numbers to their LED interior/exterior lighting range. Most of these lamps are being produced at HELLA New Zealand, a leading opto-electronic designer and manufacturer within the HELLA group.

eleCTRICS

leD InTeRIoR lIGHTInG

45

HELLA, has just launched a new website for its full line of products for HEAVY DUTY vehicles, which also includes a thermal management program from BEHR HELLA Service. The website features a comprehensive guide to HELLA Optical Warning Systems, HELLA Work Lamps, HELLA Electrics, HELLA Back-up Alarms and Cameras, AC and Engine Cooling Systems Components, and Accessories.

WWW.HellaHD.CoM

HELLA, INC.

The new redesigned myhellalights.com allows HELLA, inc. to provide more content to new and existing customers. The new website oriented towards the end consumer features both LED, Xenon and Halogen auxiliary lamps, daytime running lights, upgrade kits, accessories, and bulbs with tons of information and downloads.

The product pages explain what the product is ideal for, features, explanation of technology used, package contents, mounting instructions and part numbers. Diagrams, beam patterns, testing information, accessories lists and more are available for each product.

Hellausa.com has made it easier to search for parts! The new options on the site allow customers to search by: Vehicle Year, Make, Model, OE part number or HELLA part number! The updated site also allows you to view our catalogs online or download to your computer or mobile device for future reference!

WWW.MYHellalIGHTS.CoM

WWW.HellaUSa.CoM

47

Hella, Inc.201 Kelly DrivePeachtree City, GA 30269 Tel. 1-800-247-5924Fax 770-631-7575www.hellahd.com #H04210631

© HELLA, inc. 10.12 Printed in USA

2013 Hella HEAVY DUTY gUiDE - My Hella Lights

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