Axxos OEE English

Axxos Industrial system 1

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Axxos OEE


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Company informationFounded in the 80s.

About 35 employee.

Many employees with background from industry.

Axxos OEE and Axxos Calibration


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Product range

Products Services Educations

Axxos Calibration

Improvement Coaching

Analysis of current situation

Education in Axxos OEE

OEE-education

Lean game

Systematic Improvement Work

Improvement WorkLeadership program

Inspiration Days

Cloud service

Adaptation

Axxos Visualize

Axxos OEE

Axxos Analyze

Axxos Integrator

Axxos OEE Mobile

Axxos Alert

Axxos CIG

Axxos OP Maint


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Position

Scandinavia's fastest growing OEE-system installed in over 200 factories in more than 10 countries.

Axxos office

Resellers / Partners

Countries where Axxos have customers

Countries where Axxos have customers and / or office/partners


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Languages

Available in Swedish, English, Norwegian, Finnish, Danish, Polish, German, France and Chinese. All language are included with the system.

Axxos OEE can be delivered in any language.

Axxos OEE supports different time zones in the same system


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INDUSTRIES

Axxos has clients in the following industries

Metal ElectronicsVehicle

Pharmaceuticals& Process

Plastics & RubberWood

Food

Other


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REFERENCES OF AXXOS OEEMetal Vehicle Electronics


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REFERENCES OF AXXOS OEEWood Plastics & Rubber


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REFERENCES OF AXXOS OEEFood Pharmaceuticals & Process Other


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PRODUCT BENEFITS

Identify and visualize production problems

What type of downtimes, discards, and speed losses

A basis for actions to remove or decrease production problems, based on facts. Says how to increase OEE.

A more efficient production, higher usage of machines, higher competitiveness, produce more and with less costs.

Production reporting

I don’t have time… must work!

-To get the real losses in production ‘on paper’ the way Axxos OEE gives is very important for our improvement work. Axxos OEE has since the start energized the improvement work and is today one of the most important forces in our improvement work.”Douglas Håkansson, Production leader, Swepart Transmission


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EXAMPLE.

If a machine is adjusted 10 minutes per shift ...

... it will be 112 hours downtime

in one year (at 3 shifts)

= A three-shift production week


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EXAMPLE.

If your machine has an expected cycle time of 48 seconds and the real cycle time is 50 seconds...

You will lose 5% of your production time,

which is 18 days of production in a year.

”- Axxos OEE simplifies my work. It is easy to see exactly what is happening in the production and it is much easier to plan orders than before.

Operator at Attends


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OEE Overall Equipment Effectiveness

The best measure/ KPI for production efficiency in a plant

Says how well the machines are used in relation to their potential.

Increased OEE gives:

Lower cost per produced unit = Higher competitiveness, better financial result

Possibility to produce more with current equipment – Reduces need to invest in more machines or more shifts to increase production


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OEE Overall Equipment Effectiveness

0,70 x 0,97 x 0,95 = OEE 64%

70 %

97 %

95 %

O = OverallE = EquipmentE = Effectiveness


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OEE improvement -> PROFITPossible capacity OEE = Production volume

3600 sec

36 sec50% OEE =50 pcs./hx

3600 sec

36 sec70% OEE = 70 pcs./hx

x

Example (simplified):Goal Cycle time: 36 sec -> Possible capacity 100 units/hFixed cost (machines, personnel, factory aso): 2 000 € /hourMaterial cost: 25€Sales price: 80€

Profit/unit

80-25-40=15€

80-25-28=27€

Fixed cost/unit

2 000/50= 40€

2000/70=28€

Profit/year

15€*50pcs*168h*48w=

6.0 Million €

27€*70pcs*168h*48w=

15.2 Million €


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EXAMPLE. No. of machines 10

No. of shifts 2 shifts

If production stop cost is 70 €/h:

5% increase of availability 90 000 €/year

20% increase 360 000 €/ year

If production stop cost is 150 €/h:

5% increase of availability 270 000 €/year

20% increase 1 080 000 €/ year


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RESULTS. By highlighting the downtime causes, the OEE tend to increase by 5-10% within a short time.

Swepart Transmission increased the OEE by 50%.

GKN Driveline has in 2 years increased the OEE with 35 % in their factory.

Seco Tools has reduced downtimes with 55%.

Siljan Timber increased their OEE with 27% during the last year.


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RESULTS. “-Only by installing Axxos OEE, we improved the production with 10%. The machine operators started to focus on their machines and wanted to know the reason for the downtimes.”

Jens Krisat, LEAN-coordinator, Seco Tools


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DATA COLLECTION.

Machine status (one or several signals)

Unit counting

Automatic coding of downtime cause

Automatic scrap counting and coding of scrapping cause

Logging measurements like Temperature (analogue signals), Capability measure, Vibrations and Crash control

Machine signals:


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System OverviewComputers and touch screensComputers for reporting and evaluation.

Axxos OEE is web-based and fully supported by Internet Explorer and Chrome.

Machine

Integration

Axxos Visualize

Server

Local server

Centralserver

CloudserverCommunication solutions

• PLC• OPC• Database

to MPS/ERP-system

Machine signals• Status• Unit count


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Reporting

Enter stop cause for downtime when the machine stops

Enter what is produced in Axxos OEE (possibly via ERP-system), see stop statistics and cycle times for articles/orders.

Also possible to report: ScrappingCompleted operator maintenanceLogbook entries at various incidents.Quality control reports (limited)

“- Using Axxos OEE is not easy, it is extremely easy! I have never heard anyone say that it is hard to use.

Sören Larsson, IT-manager, Siljan Timber


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Article monitoring

Enables measuring of speed/cycle times and efficiency for each individual article.

Analyze stop times, OEE-value etc. for each individual article.

What stop causes are linked to a specific article?

How long is the setup time for a specific article?


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Order reportingWork with order reporting

Separately in Axxos OEE

Integrated with your ERP-system

Analyze stop times, cycle times, OEE, setup time, etc. for eachindividual order.

Real-time visualization of the order situation, tex. no of units produced


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EXISTING INTEGRATIONS.


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Import of order informationImport the following information to Axxos OEE from your ERP-system at fixed intervals:

Order noArticle noPlanned start timePlanned end timeTarget cycle timePlanned set-up time etc.


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Export of order informationExport the following information from Axxos OEE to your ERP-system at fixed intervals:

Produced unitsUsed production timeNo of units scrappedMean cycle timeActual set-up time, etc.

Automatic production reporting to your ERP-system saves a lot of time and providesmore accurate data.


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5 standard ways of presenting collected data

Time graph

Machine overview Production situation

Reports Factory overview


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Reports

Approximately 25 report templates that can be filtered in various ways. For example: date, shift, orders/article, department and factory.

Examples of reports: OEE-report, setup time report, cycle time report, stop cause report, order report.

A report can at a fixed interval automatically be e-mailed, printed or saved as a file in the system.

See pdf-file with report examples on our website.


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EXAMPLE REPORT.


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TIME GRAPH.


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3 options for visualization and analysisAxxos Visualize (option) Axxos Analyze (option)

Custom reports (option)


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AXXOS ANALYZE.

Download and try out a demo version on our website

www.axxos.com

Quick analysis

Smooth analysis

Powerful analysis


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AXXOS ANALYZE.Saves time for the user

Analyses is actually made

A little time on analysis and a lot of time for improvement

Difficult analysis becomes easier

Material that may not otherwise be found becomes the basis for the decisions

-”Axxos Analyze is best in breed.” Anders Wiberg, Production Manager, Ekenäs Mekaniska

-”Axxos Analyze is easy and interactive way to analyse data regarding lines, downtime causes, scrap reasons, time periods, aso. It is a fast tool. ” Andreas Adolfsson ,Quality Manager, Attends


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AXXOS VISUALIZE.Visualizes the production status on the TV screens, computers and mobile phones, etc.

Web-based and may be used in hardware that have web browsers.

Axxos Visualize is availablein two versions:

Standard (templates)

Customized (custom)

“We earn approx. 3 MSEK per year from visualizing our production with Axxos Visualize, through improved OEE values.“

Mikael Klasson, Quality Manager, Promens


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AXXOS VISUALIZE.Example of Axxos Visualize Standard


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AXXOS VISUALIZE.Example of Axxos Visualize Standard


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Axxos OEE Mobile

This App displays among others:Stop time & stop causeOEE-valueSpeedAvailability, facility utilizationand quality yieldOrder tatusCycle time & scrap count

Demoversion of Axxos OEE Mobile is free

to download at Google Play and App Store.


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HARDWARE OPTIONS.

Standard PC, Compact PC, laptop & thin client

Smartphones & PDA

There is both industry-specific and non-industrial hardware options

Touch Screen PC

Tablet


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OTHER FEATURES.Axxos Alarm – Alarm if machine stops. To mobile phone, wristband, Visualize, light tower (Option)

Axxos Andon – Ask for help from support functions (Production leaders, Maintenance, Technicians, other operators, aso. (Option)).

Axxos Operator’s Maintenance – Inform operator when to perform maintenance and what actions to take. Checklist and control function. (Option)

Process locking - If necessary, compelling cause coding can be used. Flashing light is an alternative (Option).


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Integration with maintenance systems

Run-times can automacally be sent from Axxos OEE to a maintenance system. Provides a more condition-based maintenance.

Error report from Axxos OEE to the maintenance system.Report maintenance-related shutdowns when necessaryInformation about the start time of stop, stop cause, any notes and what machine, is reported to the maintenance system.


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IMPLEMENTATION.

Involve every part of your company that is concerned (production manager, operators, maintenance personnel, union, etc).

Inform about the purpose.

Possible to rent or buy the system.

We can offer support around the clock.


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INSTALLATION / EDUCATION.

Pre-study by phone or at your plant.Discuss signalsDiscuss IT, such as server, network, PC/Panels

Installation time is normally 2-4 days.

Machine operators and administrators are trained (all in one day normally).


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Services

Improvement-coaching

Situation analysis of your improvement work

Cloud service

Adaptation

We help you to take your improvement efforts a step further.A situation analyze is conducted and an action plan is set up.Coaching on site once/month and phone support.

Get a clear picture of your current situation, where you wantto be and how to get there. Relevant key figures to measureyour improvement. 2 days workshop for 2-10 persons.

We manage the systems running Axxos OEE.You need not consider server hardware, licenses for operational & database, as well as backup.

Axxos OEE is easy to customize according to your needsand requirements but sometimes a unique solution isneeded that does not exist today. We can help you adaptthe system according to these requirements.


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TrainingTraining Axxos OEE

OEE-training

Lean games

Systematic Improvement work

Development program

Inspiration days

Training of administrators, operators and report training.Follow-up training after a period of use.

Learn to understand and use the key value OEE in your improvement work.

Learn to work with and understand the basics ofLean Production. Gives you knowledge about how to implement continuousimprovements in your everyday work with Axxos OEE.2 days on site.

Three separate trainings, Efficient production, Lean basics and 6-sigma Green Belt. All 3 in one affordable package. Gives your staff the knowledge to run your improvement work.Single day inspiration days in improvement work.OEE, Lean games, SMED, 5S, 6-sigma, Team-work.


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WHY AXXOS OEE?

Automatic data collection

The users can focus on improvement work instead of data collection

Very user friendly

Makes users use it

Standard visualizing of production

Easy analyzing through Axxos Analyze

Standard reports – Easy reporting

Great experience in installing OEE software

Integration with ERP/Maintenance


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CONCLUSION.

What you do not measure, you can not

improve!

Axxos OEE English

Technology

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