AP-1050B Asphalt Paver Specalog QEHQ9793 - Kelly TractorOperating weight with Extend-A-Mat B Screed...

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Operating weight with Extend-A-Mat B Screed 19 440 kg 42,850 lb Operating weight with AS2301 Screed 19 570 kg 43,140 lb Operating weight with Pavemaster B Screed 17 735 kg 39,100 lb Hopper Capacity 6,1 cu m 215 cu ft Standard Paving Width 3048 mm 10' Paving Range with Extend-A-Mat B Screed 2438 - 7366 mm 8 - 24' 2'' Paving Range with AS2301 Screed 2438 - 7315 mm 8 - 24' Paving Range with Pavemaster B Screed 2438 - 9144 mm 8 - 30' AP-1050B Track Asphalt Paver

Transcript of AP-1050B Asphalt Paver Specalog QEHQ9793 - Kelly TractorOperating weight with Extend-A-Mat B Screed...

Page 1: AP-1050B Asphalt Paver Specalog QEHQ9793 - Kelly TractorOperating weight with Extend-A-Mat B Screed 19 440 kg 42,850 lb Operating weight with AS2301 Screed 19 570 kg 43,140 lb Operating

Operating weight with Extend-A-Mat B Screed 19 440 kg 42,850 lbOperating weight with AS2301 Screed 19 570 kg 43,140 lbOperating weight with Pavemaster B Screed 17 735 kg 39,100 lbHopper Capacity 6,1 cu m 215 cu ftStandard Paving Width 3048 mm 10'Paving Range with Extend-A-Mat B Screed 2438 - 7366 mm 8 - 24' 2''Paving Range with AS2301 Screed 2438 - 7315 mm 8 - 24'Paving Range with Pavemaster B Screed 2438 - 9144 mm 8 - 30'

AP-1050BTrackAsphalt Paver

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Turbocharged for top performance andefficiency especially at high altitudes.

Transverse engine mounting providesbetter cooling performance and greateraccessibility for service.

Low sound emission achievescompliance with major regulatory rulesaccording to Caterpillar sound pad testresults.

Heavy duty unit-type fuel injection andlow pressure fuel lines minimizeopportunity for fuel leaks.

Intake manifold heater preheatsincoming air for quick cold weatherstarting.

Meets EPA/CARB emissions engineregulations.

Closed-loop hydrostatic propel systemprovides efficient, low-maintenanceoperation.

Speed control system maintains presetpaving speeds throughout a job.

Propulsion controller provides accuratecontrol of steering and propulsionsystems.

Decel pedal provides foot control ofpropel speed freeing operator to controlother paving functions.

Dual path steering system utilizessteering wheel for simplified operation.

Caterpillar® Diesel EngineModel 3116TA is a high-tech six cylinder diesel engine designed to provide quietperformance, high reliability, easy servicing and excellent fuel economy.

Hydrostatic Drive SystemEfficient hydraulic drive system eliminates chains and other mechanical linkages betweendiesel engine and final drive components.

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Operator’s StationSingle operator's station designed for comfort and optimum efficiency.

Control ConsoleFull instrumentation package keeps operator informed of all major systems status.

International symbols and functionalword descriptions are shown for allcontrols.

Gauges are analog type for quickinterpretation.

Warning lights illuminate and horn alertoperator to:

• High hydraulic oil temperature;• Low hydraulic oil level;• Low engine oil pressure; or• High engine coolant temperature.

Electrical wiring is protected by anarticulated vinyl enclosure.

Speed control allows the operator todial a maximum paving speed. Onceset, the paver returns to the preset speedwhen propel lever is in full forwardposition.

Single operator’s station slides fromside to side and includes fully equippedinstrument console and steering wheelwith lockable cover.

Dual-slide feature allows the seat to beslid from side to side and front to backon the pedestal frame, enhancingvisibility.

Operator’s seat pivots 152 mm (6") tothe left or right to further enhanceoperator visibility.

Low-mounted engine providesunobstructed forward visibility.

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Exclusive Feeder/Auger Control SystemPrecise mix delivery through the most advanced material handling system.

Gateless Feeders Slower running feeders reduce wear and segregation.

Left and right feeders and left and rightaugers are all controlled independently,eliminating the need for feeder gates.

Once the feeder speeds are set, theratio of feeder speed to the maximumauger speed is automatically maintainedby the material handling controller,regardless of propel rate or pavingwidths.

To control mix delivery, the operatorsets a speed rate for each feeder thatwill maintain the desired mix level inthe left and right auger chambers.

Component wear is reduced becausefull feeders run at slower speeds.

Potential for mix segregation isminimized because head of materialremains constant.

Gateless feeders always run full of mixregardless of the speed required to fillthe auger chamber.

When changes in feeder speed areneeded, delivery of mix to the augers isimmediate.

Drag pans are constructed withabrasion resistant, heat treated steel.

Feeder flight bars are forged steel andpinned to two strands of roller bushedchain.

Potential for segregation is reducedwith slower running feeders, especiallywhen working with large stone mixes.

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Adjustable Height Auger Assembly Promotes mat consistency and minimizes segregation.

Distance between the two feeders issignificantly reduced because the augerdrive assembly is not part of the tractor.

Narrow distance between feedersallows flow from both feeders to blendtogether easily as they discharge intothe auger cavity. This design helpsminimize segregation.

Since the auger case is not attached tothe tractor, voids under the chain caseare eliminated.

Feeder Design Improves Mix FlowTunnel construction helps minimize segregation.

Auger assembly can be hydraulicallyadjusted 142 mm (5.6").

When working with larger stone mixes,segregation can often be eliminated orminimized by raising the augers to allowmix to flow unrestricted under the augerassembly.

Ability to raise the auger assemblysimplifies loading and unloading from atransport vehicle.

Dual lift cylinders provide a stableposition for the augers, enhancing matquality.

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Large swing-open doors and panelsprovide access to all service areas.

Transverse engine mounting providesground-level access to hydraulic pumpsand engine cooling system.

Color coded and numbered wiringsystem simplifies troubleshootingelectrical systems.

Lubrication fittings are clustered forquick service.

Propulsion and material controllersprovide diagnostic capability for troubleshooting hydraulic and electricalsystems.

ServiceabilitySimplified service means more paving and less maintenance time.

UndercarriageTrack system designed for superior ride quality.

Computer determined track rollerplacement and special quad roller rearbogies achieve smoother ride.

Cat D3 track rails including sealedtracks with split master link fordependable, low maintenanceperformance.

Automatic track tensioning system forlower maintenance, fewer adjustments.

Increased tractive effort with standardrubber track pads. Two bolt attachmentsystem for easy pad replacement.

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Extend-A-Mat 10-20B Screed with rear-mounted hydraulic extendersRear-mounted hydraulic extenders provide variable-width paving capabilites that increaseproductivity and lower operating costs.

Pavemaster 10B ScreedHeavy-duty conventional fixed-width screed provides simple economical operation.

Model 10B has a fixed paving width of3,05 m (10'). With cutoff shoes andextensions it’s paving range is from 2,44m (8') to 9,14 m (30').

Two fuel oil burners with electricignition provide even screed plateheating. Insulated combustion chambersprovide even heat distribution.

Model 10-20B paves from 3,05 m (10')to 5,94 m (19' 6"). With cutoff shoes andextensions, range is 2,44 m (8') to 7,37m (24' 2").

Extender sloping to 14% down and to2% above horizontal is accomplishedon-the-go.

Four fuel oil burners with electricignition provide even screed plateheating. Each burner provides 110,000BTU. Insulated combustion chamberprovides even heat distribution.

Triangular configuration of extendertubes and frame member improvestorsional resistance.

AS2301 Screed with front-mounted hydraulic extenders Front-mounted hydraulic extenders provide variable-width paving capabilites that increaseversatility and lower operating costs.

AS2301 paves from 3,05 m (10') to 5,49m (18'). With cutoff shoes andextensions, range is 2,44 m (8') to 7,32m (24').

Extender sloping to 10% down and to3% above horizontal is accomplishedon-the-go.

Four fuel oil burners with electricignition provide even screed plateheating. Each burner provides 110,000BTU. Insulated combustion chamberprovides even heat distribution.

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EngineCat 3116TA turbocharged, aftercooled,four stroke/cycle six cylinder dieselengine. Meets EPA and CARBemissions engine regulations.

Ratings at 2,200 RPM kW hpGross power 130 174

Net power 118 158

Ratings of Caterpillar machine enginesare based on standard air conditions of25°C (77°F) and 99 kPa (29.32") Hg drybarometer. Power is based on using 35°API gravity fuel having an LHV of42,780 kJ,kg (18,390 Btu/lb) when usedat 30°C (86°F) [ref. a fuel density of838.9 g/L (7.001 lb/U.S. gal)]. Netpower advertised is the power availableat the flywheel when the engine isequipped with fan, air cleaner, mufflerand alternator.

The following ratings apply at 2200RPM when tested under the specifiedstandard conditions for the specifiedstandard:

Net Power kW hpISO 9249 118 158

SAE J1349 (JAN)90 118 158

EEC 80/1269 118 158

DimensionsBore 105 mm 4.12"

Stroke 127 mm 5.0"

Displacement 6,6 L 403 cu in

Drive SystemThe drive is via two dual pathhydrostatic pumps and variabledisplacement motors. Pumps areinfinitely variable with electric dualcontrols for steering and speed. Motorshave two displacement settings for twospeed ranges. Manual override system iscontrolled with two swithces located atthe operator’s station.

Forward and reverse speed ranges

Paving 0 - 60,1 mpm 0 - 200 fpm

Travel 0 - 8 kmph 0 - 5 mph

Ventilation SystemVentilation System helps remove asphaltvapors from the auger chamber area. Thesystem consists of a hydraulic-drivenexhaust fan, ducts and exhaust stack tovent asphalt vapors away from theoperator and screed areas. Designprovides unobstructed visibility toaugers.

BrakesService braking system: Closed loophydrostatic system provides dynamicbraking. Parking brake system: Spring-applied/hydraulically released brake ontrack drives. Parking brake actuated byhand control at the operator’s station orautomatically when engine is shut downand whenever power switch is in offmode. Brake systems meet SAErecommended practice J2118 Feb94.

SoundThe engine compartment is lined withnoise-suppression insulation to reduceambient sound levels.

SteeringSteering is full-power via an automotive-type steering wheel at the moveableoperator’s station. Electric-over-hydraulic dual path differential steeringassures precise machine control. Steeringcommands are independent of propelspeed.

Three steering modes are selectable atthe operator’s console. When in the Paveor Travel mode, steering range iselectrically reduced to minimize abruptsteering movements. Minimum turningradius, measured at the inside track whenin Pave mode, is 914 mm (3'). When inManeuver mode, steering system is atfull range, allowing the paver to pivot-turn by counter-rotating the tracks.

ElectricalThe 24-volt electrical system utilizingtwo 12-volt batteries and a 55-ampalternator. The wiring is color coded andnumbered for easy servicing. All wiringis protected by vinyl coated nylonbraiding for greater durability. Allcircuits tie to a main junction box withcircuit breakers that can be reset.

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FrameH-section mainframe construction withintegral tunnel cover. Frame fabricatedfrom heavy gauge steel plate. Tunnelcover is 9,5 mm (0.375") thick, thefeeder base is 15,8 mm (0.6250") thickand the side plates are 19 mm (0.750")thick.

Operator’s StationA single operator’s station slides fromone side of paver to the other. Dual-slideallows the seat to be moved from side toside and front to back on the pedestalframe, enhancing visibility. Operator’sseat swivels 152 mm (6") to the left orright to further improve operatorvisibility. Deluxe seat with arm rests hasheat-reflective cover. Station has acomplete instrument console and anadjustable seat with seat belt. All consolewiring is protected by an articulatedvinyl enclosure.

Operator’s ControlsThe single lockable operator’s consolehas: steering wheel; decel pedal; enginethrottle fast/slow switch; augerraise/lower switch; hopper raise/lowerswitch; left and right feeder auto/off/manswitch; left and right feeder/auger ratiocontrol; horn button; propelforward/reverse lever;pave/travel/maneuver mode switch;maximum speed control dial; enginestart switch; parking brake switch;screed vibrator on/off switch; screed liftup/down switch; extender in/out switch;screed counterbalance on/off switch.

InstrumentationGauges are analog-type for easierreading and quicker interpretation.Instrumentation on the operator’sconsole includes: Tachometer/foot-per-minute meter with hourmeter; hydraulicoil filter condition indicator light; systemwarning lights for high hydraulic oiltemperature, low hydraulic oil level, lowengine oil pressure, and high coolanttemperature; battery charging light;engine temperature gauge; fuel levelgauge; engine oil pressure gauge;hydraulic oil temperature gauge; propelsystem status light; and feeder systemstatus light.

The operator is also alerted by a warninghorn whenever the following conditionsexist: high hydraulic oil temperature;low hydraulic oil level; low engine oilpressure; or high coolant temperature.

SuspensionUndercarriage consists of four 241 mm(9.5") diameter track rollers, a specialrear, four roller (152 mm (6") diameterbogey, and two (152 mm (6") diametersingle roller return idlers per side.Rollers are bogied in pairs and each pairis articulated for optimum levelingcapability. Rollers ride on Caterpillar D3track rail. Track rails are sealed type andhave a split master link for quick trackremoval and installation. Tracks arefitted with 127 mm (5") by 356 mm(14") rubber bonded track pads.

Track tensioning is provided by aparallel link swing arm design thatprovides constant hydraulic pressure.Track tension is maintained withoutmanual adjustment. Recoil forces arecontrolled by check and relief valves.

Feeders and AugersDual feeders and augers are controlledindependently through variable speeddrives. A material feed controllerprovides ratio control of augers andfeeders. Paddle sensors control thefeeders/augers to provide the exactvolume of material required. Ratioadjustment eliminates the need for feedergates. The system allows feeders to runfull at lower speeds. Reduced componentwear, lower horsepower required andless opportunity for segregation can beexpected.

Right and left feeder/auger operateindependently of each other. Feederdrive and drive chains are locatedoutside the mainframe for easyaccessibility. Manual override systemsare available for each feeder controlvalve.

Feeder flights are constructed of heavy-duty bushed roller chain with forgedsteel flight bars sliding over replaceable,abrasion resistant drag pans with 360-440 Brinell hardness.

Long life auger system consists ofsegmented, 406 mm (16") diameter, castNi-Hard steel hemi-screw augers. Augerand hanger bearings have built-in steelshields for greater protection.Bearing lube points are remote mountedfor accessibility.

Hydraulic Oil FiltrationPropel pumps have 10-micron integralcharge loop filtration and 7 micronreservoir return filtration. The materialfeed system (feeders/augers) has 5-micron integral charge loop filtration.Vibrator pump has 100-mesh suctionstrainer on the inlet. The auxiliary pumphas a 100-mesh suction strainer on theinlet.

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DimensionsExtend-A-Mat B Screed AS2301 Screed Pavemaster B Screed

A Length with push roller 6579 mm (21' 7") 6553 mm (21' 6") 6096 mm (20')with truck hitch 7061 mm (23' 2") 7036 mm (23' 1") 6579 mm (21' 7")

B Operating width 3327 mm (10' 11") 3378 mm (11' 1") 3327 mm(10' 11")C Overall height 3378 mm (11' 1") 3378 mm (11' 1") 3378 mm(11' 1")D Transport width (hoppers raised) with end gates 3327 mm (10' 11") 3378 mm (11' 1") 3327 mm (10' 11")

without end gates 3048 mm (10') 3226 mm (10' 7") 3048 mm (10')E Transport height (muffler removed) 2769 mm (9' 1") 2769 mm (9' 1") 2769 mm (9' 1")F Track contact length 3048 mm (10') 3048 mm (10') 3048 mm (10')

HopperPower hopper dumping, controlled fromoperator’s console. With heavy dutyflashing prevents material spillage.

Capacity6,1 cu m (215 cu ft)

Truck Entry Width3182 mm (10' 5")

Truck Dump Height610 mm (24")

Service Refill CapacitiesLiters Gallons

Fuel Tank 284 75

Hydraulic Oil Tank 151,4 40

Cooling System 31,5 8.3

Weights (approximate)

Tractor

16 015 kg (35,300 lb)

With Extend-A-Mat 10-20B Screed

19 440 kg (42,850 lb)

With AS2301 Screed

19 570 kg (43,140 lb)

With Pavemaster 10B Screed

17 735 kg (39,100 lb)

F

A

BC

DE

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TractorOscillating Push Rollers provide contact point between paver andtruck to center load and assist steering.Truck Hitch provides positive locking between paver and truckwhen unloading trucks. Hydraulically actuated from the operator’sconsole.Lighting Package consists of four variable position sealed beamflood lights, two mounted forward and two mounted to the rear,illuminate work area.Hazard Light consists of rotating amber beacon and mount,increasing visibility during paving or roading of paver.Auxiliary Fuel Tank provides an additional114 L (30 gal) fuelcapacity.6 kW or 8 kW Generators are hydraulically driven through a load-sensing, pressure-compensating pump. The hydraulically drivenpump provides quiet operation, and the load-sensing pump and acontrol manifold maintain constant electrical frequency at both highand low idle. All outlets are GFCI protected.High Ambient Cooling Kit is a remote-mounted hydraulic oil coolerthat enhances cooling capacity in extreme ambient temperatures.

Controls and ReferencesAutomatic Grade and Slope Controls provide full proportionalcontrol for both longitudinal grade and transverse slope.Basic package includes two screed mounted control units, slopesensor and mounting hardware. Option includes wand or sonicgrade sensors.Auger/Feeder Control Sensors monitor material level in front ofscreed and proportionally control material feed to maintain desiredlevel of mix ahead of screed. This system fits paddle or sonicsensors.Rigid Ski is a triangular truss rigid ski that rides directly on thepavement. Grade sensor can reference directly off ski or astringline mounted to the ski. Available in 9,1 m (30') and 12,2 m (40') lengths.Outboard Leveler is a traveling multi-foot outboard mounted gradereference that provides a mean average on the surface on which itis operating. Available in 9,1 m (30') and 12,2 m (40') lengths.Inboard Leveler is a traveling stringline with many of the featuresof the Outboard Leveler. Mounts ahead of the screed extensionsand inboard of the screed end plate. Used when outboardreferencing is not practical.Mobile Stringline consists of a two-section arrangement of beamsand sleds that mount outboard of the screed. Package includesbeams, sleds, stringline, pivot pins, brackets and attachinghardware.Fore ‘N Aft Leveler is a traveling stringline that mounts inboard ofthe screed end plate and bridges the screed extensions to referenceboth ahead and behind the screed.

ScreedsThe AP-1050B is offered with a choice of three screeds: theExtend-A-Mat 10-20B, the AS2301 and the Pavemaster 10B.Paving packages are available for each screed in widths to matchthe paving capability of the tractor.

Extend-A-Mat B Screed OptionsAutomatic Burner System thermostatically controls the screed plateheating system, helping maintain a consistent temperature. Acontroller functions as the brain of the system and monitors screedplate temperature, regulates diesel fuel flow to the burners andprovides diagnostic capability. The option is available for screedswith 457 mm (18").

Power Controls for Slope, Crown and Height include electricmotor-driven gearboxes that provide fingertip operation of mainscreed crown, extender slope and extender height adjustments.Bevel End Plates provide the ability to make a 45 degree joint. Theend plates bevel the mat edges for 38 mm (1.5"), 51 mm (2"), 64mm (2.5") and 76 mm (3") pavement thickness.Cutoff Shoe Package allows the paving width of a screed to bereduced. The Cutoff Shoes are available in either 305 mm (12") or610 mm (24") lengths. With either length, the shoes can be variedin 76 mm (3") increments.Berm Extensions allow the screed to place an asphalt curb. BermExtensions are available in right or left configurations. Lengthsinclude 357 mm (14"), 508 mm (20") and 660 mm (26"). The curbrise is adjustable from 0 to 127 mm (5") high. Wiring harnessesfor extender control boxes are supplied. This option is availablefor screeds with standard 406 mm (16") wide plates.Wide Plates enhance screed flotation for specific mix designs thatrequire a lower ground contact pressure. Plates are 660 mm (26")wide. Screed Extensions increase paving width. Extensions are availablein 305 mm (1') and 711 mm (2' 4") widths. Heat is by convectionfrom the main screed. Vibration is provided on the 711 mm (2' 4")extension. Mounting is with cam bolts to assure accuratealignment.Paving Packages increase the maximum paving width to matchthe paving capability of the tractor. These packages contain all thecomponents necessary to achieve the desired paving width and caninclude: screed extensions, auger extensions, auger supports,mainframe extensions and mainframe braces. Paving Packages areavailable in 6,55 m (21' 6") and 7,37 m (24' 2") lengths.

AS2301 Screed OptionsPower Height allows each extender to match the mat thicknessbeing placed by the main screed with switches in the main screedcontrol consoles. The switches actuate electrical motors thatchange extender height.Power Crown allows the center of the main screed to have crownapplied to it with a switch in the right main screed control console.The switch actuates an electrical motor that adjusts the crown.Thickness Control Screw Configurations are available toaccommodate operator preferences. The screed can be equippedwith one of four thickness control screw thread configurationsconsisting of clockwise standard thread, counterclockwisestandard thread, clockwise Acme thread or counterclockwiseAcme thread.Screed Extensions increase paving width. Extensions are availablein 305 mm (12") and 610 mm (24") widths. Heat is by convectionfrom the main screed.Cutoff Shoe Package allows the paving width of a screed to bereduced. The Cutoff Shoes are available in either 305 mm (12") or610 mm (24") lengths. With either length, the shoes can be variedin 76 mm (3") increments.

Pavemaster B Screed OptionsPower Crown includes an electric motor-driven gearbox thatprovides fingertip control of main screed crown.Screed Extensions available in 152 mm (6"), 305 mm (1'), 610mm (2') widths with crowning, and 914 mm (3') widths. Heat andvibration available on 610 mm (2') and 914 mm (3') extensions.Paving Packages are available in 3,66 m (12'), 4,27 m (14'), 4,88m (16'), 5,49 m (18'), 6,1 m (20'), 6,71 m (22'), 7,32 m (24'), 7,92m (26'), 8,53 m (28') and 9,14 m (30') lengths.

Optional Equipment

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Caterpillar follows a policy of continual product improvement. For this reason, some material and specifications could change without notice.

QEHQ9793 (4-01)Replaces QEHQ9207-01

© 2001 Caterpillar