ALUMINUM CURTAIN WALLS

Due to the diversity in state/provincial, local, and federal laws and codes that govern the design and application of architectural products, it is the responsibility of the individual architect, owner, and installer to ensure that products selected for use on projects comply with all applicablebuilding codes and laws. U.S. Aluminum exercises no control over the use or application of its products, glazing materials, and operatinghardware, and assumes no responsibility thereof.

The rapidly changing technology within the architectural aluminum products industry demands that U.S. Aluminum reserve the right to revise,discontinue or change any product line, specification or electronic media without prior written notice.

NOTE: Dimensions in parentheses ( ) are millimeters unless otherwise noted.Other metric units shown in this publication are: m - meter Kg - kilogramPa - pascal KPa - kilopascalMPa - megapascal

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Table of Contents

Online usalum.com By Phone (800) 262-5151 Ext. 5305Online crlaurence.com By Phone (800) 421-6144 Ext. 5305

ALUMINUM

SECTION J1 PAGE

SPECIFICATIONS ................................................................................................................................02-J1 and 03-J1

TECHNICAL DATA ................................................................................................................................................04-J1

SPECIAL FEATURES............................................................................................................................05-J1 and 06-J1

SHEAR BLOCK ASSEMBLY DETAILS ................................................................................................07-J1 and 08-J1

SCREW SPLINE ASSEMBLY DETAILS ................................................................................................09-J1 and 10-J1

PREASSEMBLED MULTI-LIGHT UNITS..............................................................................................11-J1 and 12-J1

CORNER DETAIL ..................................................................................................................................................13-J1

TRANSITION DETAIL ............................................................................................................................................14-J1

TYPICAL DOOR DETAILS....................................................................................................................15-J1 thru 17-J1

WINDLOAD CHARTS ..........................................................................................................................18-J1 thru 24-J1

DEADLOAD CHARTS ..........................................................................................................................25-J1 and 26-J1

ACCESSORIES....................................................................................................................................27-J1 thru 30-J1

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Project: Hewitt Associates Building; Lincolnshire, IL

Thermally Improved• Series 2100• Series 2200

SERIES 2200Captured VerticalGlazed Curtain Wall

SERIES 2100Structural Silicone VerticalGlazed Curtain Wall

SECTION 08 44 13 ALUMINUM CURTAIN WALL SYSTEMS

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Specifications Thermally Improved• Series 2100• Series 2200


ALUMINUM

SERIES FACE WIDTH BACK MEMBER DEPTH OVERALL DEPTH GLAZING INFILL GLAZING METHOD

2100

22002" (50.8)

2-7/8" (73)4" (101.6)5" (127)

4-15/16" (125.4)6-1/16" (154) 7-1/16" (179.4)

1" (25) Exterior

I. GENERAL DESCRIPTIONWork Included: Furnish all necessarymaterials, labor, and equipment for thecomplete installation of aluminumframing as shown on the drawings andspecified herein. (Specifier Note: It issuggested that related items such asaluminum entrance doors, glass, andsealants be included wheneverpossible.)Work Not Included: Structural supportof the framing system, interior closures,and trim. (Specifier list other exclusions).Related Work Specified Elsewhere:(Specifier list).

QUALITY ASSURANCEDrawings and specifications are basedon Series 2100 or Series 2200 CurtainWall Systems as manufactured by U.S. Aluminum. Whenever substituteproducts are to be considered,supporting technical literature, samples,drawings, and performance data mustbe submitted 10 days prior to bid inorder to make a valid comparison of theproducts involved. Test reports certifiedby an independent test laboratory mustbe made available upon request.

PERFORMANCE REQUIREMENTSAir Infiltration: shall not exceed 0.06cfm/ft2 (0.0003 m3 /sm2) when tested in accordance with ASTM E283 at apressure differential of 6.24 psf (300 Pa.)Water Infiltration: shall be tested inaccordance with ASTM E331 with apressure differential of 15.0 psf (700 Pa.)Thermally, the grid members shall havea condensation resistance equal to orbetter than the area along the bottom ofa 1" (25) sealed glass unit with standardmetal spacer edge construction.(Note to Specifier: If system is a windowapplication, add the following): Windowsshall conform to the followingrequirements of CSA standardCAN/CSA-A440 Windows.

Air Infiltration: shall meet the FIXED rating. Water Infiltration: shall meet the (select up to B7) rating. Wind loadresistance shall meet the (select up to C5) rating. Intermediate mullions and horizontals shall be designed towithstand loading in accordance withthe National Building Code of Canada.Condensation resistance temperatureindex for the framing system shall be a minimum of 60.6.Structural performance shall be basedon CSA standard CAN3-S157 "StrengthDesign in Aluminum" and a maximumdeflection of L/175 of the span.Testing Procedures: ASTM 283, E 331,and E 330 - Laboratory performancetesting. AAMA 503-08 - Newly installedcurtain walls. AAMA 511-08 - Installedcurtain walls after six months.

II. PRODUCTS MATERIALSExtrusions shall be 6063-T5 alloy andtemper (ASTM B221 alloy T5 temper).Fasteners, where exposed, shall bealuminum, stainless steel or zinc platedsteel in accordance with ASTM A 164.Perimeter anchors shall be aluminum or steel, providing the steel is properlyisolated from the aluminum. Glazinggaskets shall be E.P.D.M. elastomericextrusions. System shall provideconventional glass support at horizontal, vertical, and perimetermembers. Series 2100 shall provide structuralsilicone support at intermediateverticals. Horizontal members and jamb configurations shall allow forpockets to receive E.P.D.M. elastomericextruded glazing gaskets. Interiorvertical glass spacers shall be extrudedsilicone compatible E.P.D.M.All materials that come in contact with the silicone should be tested forcompatibility. Samples of aluminumvertical mullions should be submitted to the silicone manufacturer for

adhesion evaluation.

FINISHAll exposed framing surfaces shall befree of scratches and other seriousblemishes. Aluminum extrusions shallbe given a caustic etch followed by ananodic oxide treatment to obtain...(Specify one of the following):_____#11 Clear anodic coating_____#22 Dark Bronze anodic coating_____#33 Black anodic coatingA Fluoropolymer paint coatingconforming with the requirements ofAAMA 2605. Color shall be (Specify aU.S. Aluminum standard color).

FABRICATIONAll mullions and horizontals shall haveflexible (PVC) thermal break materiallocated on exterior side of glass plane.Exterior glazing seal gasket shall besecured by extruded aluminum pressureplates fastened to main grid members.Provisions shall be made at all sealedhorizontals to weep moistureaccumulation to the exterior. A covershall be snapped over pressure plate to show only a sharp, uninterruptedexterior profile. Series 2200 framing members shallprovide for straight-in glazing on allsides, with clean sight lines and noprojecting stops or face joints. Verticaland horizontal framing members shallhave a nominal width of 2" (50.8).Overall depth of system shall be(Specify). System shall provide forhorizontal framing so that all fastenersat intersection of horizontal and verticalmembers will be concealed. There shallbe no exposed fasteners at perimetersections. Series 2100 system shallaccommodate 1" (25) glazing infill and framing system shall provide a flush glazing appearance with nointermediate verticals visible from theoutside.

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SECTION 08 44 13 ALUMINUM CURTAIN WALL SYSTEMS

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Specifications Thermally Improved• Series 2100• Series 2200


ALUMINUM

III. EXECUTION INSTALLATIONAll glass framing shall be set in correctlocations as shown in the details andshall be level, square, plumb, and inalignment with other work inaccordance with the manufacturer’sinstallation instructions and approvedshop drawings. All joints betweenframing and the building structure shall be sealed in order to secure awatertight installation.

Glass shall be set from outside.Structural silicone shall be applied frominside and silicone weatherseal fromoutside (after structural silicone has fullycured). Reusable twist-in temporaryglass retainers shall be used duringstructural curing period. Structuralsilicone must be applied in strictaccordance with the siliconemanufacturer's instruction for surfacepreparation, priming, application, andcuring time.

PROTECTION AND CLEANINGAfter installation the General Contractor shall adequately protectexposed portions of aluminum surfaces from damage by grinding and polishing compounds, plaster, lime, acid, cement or othercontaminants. The General Contractor shall be responsible for final cleaning.

Project: Meydenbauer Convention Center; Bellevue, WA

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Technical Data


ALUMINUM

Based on the popular Series 3150/3250, Series 2100/2200 Curtain Wall Systems offer a reduced sightline for low to mid-rise applications where exterior glazing is desired. Complementing the efficiency of insulating glass, Series 2100/2200Curtain Walls are thermally improved by a continuous thermal spacer interlocked with the horizontal and vertical pressureplates. Dual colors can be achieved by specifying different finishes for the exterior face covers and interior mullions. Extruded aluminum shear blocks with concealed mechanical attachment allows for a concealed horizontal to vertical joinerywithout exposed screws. These joint intersections also have concealed Injection Molded End Dams for controlling anyinfiltrated water. Series 2100/2200 Curtain Walls are designed for both Shear Block and Screw Spline installation. The Screw Spline System incorporates a unique split vertical mullion for straight-in installation of each bay, special perimetermembers for easy anchorage to the structure, and the option to shop install and seal end dams. Three mullion depths areoffered to accommodate various structural loads.

SERIES 2200 Captured VerticalGlazed Curtain Wall

SERIES 2100 Structural Silicone Vertical

Glazed Curtain Wall

SERIES WIDTH DEPTH GLAZING INFILL APPLICATIONS

21002200

2" (50.8)4-15/16" (125.4)6-1/16" (154)7-1/16" (179.3)

1" (25)and/or1/4" (6)

Low-Rise to Mid-Rise Buildings Where Exterior Glazing is Desired

*These formulae do not take into account glass tolerances. Consult glass manufacturer before ordering glass.

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GLASS SIZES*

For Series 2100 Glass Width

Glass Height

= Daylight Opening + 1-5/8" (41.2) at Intermediate= Daylight Opening + 1-5/16" (33.3) at Jambs= Daylight Opening + 1" (25.4)

For Series 2200 Glass Width Glass Height

= Daylight Opening + 1" (25.4)= Daylight Opening + 1" (25.4)


For custom size and profile extrusions please visit usalum.com

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ALUMINUMSpecial Features Thermally Improved

• Series 2100

Injection Molded Closure Plates at top and bottom of verticals ensure a continuous perimeter seal. See page29-J1 for additional information.

Top and Bottom "T" Anchors provide for expansion and positive attachment to surrounding conditions(Shear Block installation only). See pages 27-J1 and 28-J1 for additional information.

Injection Molded End Dams are sealed in place to control infiltrated water. See page29-J1 for additional information.

Reusable Twist-In Temporary Glass Retainers are used to support the glass until the structuralsilicone has fully cured in accordance with silicone manufacturer’s recommendations.See page 28-J1 for additional information.

Closure Plate

Twist-In Temporary Glass Retainer

Patent No. D295,952

End Dam

Top and Bottom "T"Expansion Anchor

SERIES 2100Structural Silicone VerticalGlazed Curtain Wall

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NOTE: To accelerate installationtimes with pinpoint accuracyof Horizontal Shear Blocksto Curtain Wall Mullionssee pages 56-P1 and 57-P1.

Special Features Thermally Improved• Series 2200

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ALUMINUM

Two Piece Vertical Mullions offer Screw Spline attachment of horizontals, and allow for shop assembly of frame panels.

Unique perimeter members simplify anchorage to structure.

Injection Molded End Dams are sealed inplace to control infiltrated water. See page29-J1 for additional information.

Extruded Aluminum Shear Blocks are furnished to ensure extra stronghorizontal to vertical joinery. See page29-J1 for additional information.

Perimeter Trim

End Dam

SERIES 2200Captured Vertical

Glazed Curtain Wall

NOTE: To accelerate installationtimes with pinpoint accuracyof Horizontal Shear Blocksto Curtain Wall Mullionssee pages 56-P1 and 57-P1.

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Typical Details Thermally Improved• Series 2100• Series 2200


ALUMINUM

Gaskets NP430 for Exterior and NP420 for Interior, Typical. SP250 Spacer Used at All Butt Glazed Locations.

NOT TO SCALE

CW200

CW220

CW220

CW220

CW205 CW205 CW265

CW201/CW233

CW204CW234

CW204CW234 CW264

CW200

1/2"(12.7)

Joint (Typ.)

9/16"(14.3)

13/16"(20.6)

13/16" (20.6) Glass Bite3/8" (9.5)

4"(101.6)

(HEAVY-DUTY Dashed)

(Typical)

(HEAVY-DUTY Dashed)

5"(127)

6-1/16"(154)

4-15/16"(125.4)

2-7/8"(73)

7-1/16"(179.3)

D.L.O.

FRAME WIDTH

ROUGH OPENING WIDTH

D.L.O. D.L.O.

CW260

SERIES 2100Structural Silicone Vertical

Glazed Curtain Wall SERIES 2200Captured Vertical Glazed Curtain Wall

2"(50.8)

2"(50.8)

2"(50.8)

1-1/2"(38.1)

VERTICAL MULLIONS SHEAR BLOCK ASSEMBLYFOR 1" (25) GLAZING

TYPICAL ELEVATION

NOTE: Part numbers shown areavailable in 24' (7.3 m) stock lengths.Visit usalum.com for more information.

1 2 3

1 2 3

1 2 3

1 2 3

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SS220Steel

Stiffener

SS220Steel

Stiffener

SS221Steel

Stiffener

SS221Steel

Stiffener

SS222Steel

Stiffener

SS222Steel

Stiffener

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ALUMINUM

HORIZONTAL MULLIONS SHEAR BLOCK ASSEMBLY FOR 1" (25) GLAZING Gaskets NP430 for Exterior and NP420 for Interior, Typical.

CW201/CW233(Typical)

CW200 CW204 CW205

CW200 CW204 CW205

CW200 CW204 CW205

Refer to ACCESSORIES, Page 27-J1 and 28-J1for Tee Anchor Requirements (Typ.)

AP205 (Typ.)AP204 (Typ.)AP202 (Typ.)CW220 (Typ.)

Joint(Typ.)

CW220 (Typ.)

4-15/16"(125.4)

2"(50.8)

D.L.O.

D.L.O.

FRAME HEIGHT

ROUGH OPENING HEIGHT

1/2"(12.7)

6-1/16"(154)

7-1/16"(179.3)

2"(50.8)

2"(50.8)

SERIES 2200Captured Vertical Glazed Curtain Wall

NOT TO SCALE

2-7/8"(73)

4"(101.6)

5"(127)

1/2"(12.7)


1

2

3

TYPICAL ELEVATION

1

2

3 3

2

3

2

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ALUMINUM

Gaskets NP430 for Exterior and NP420 for Interior, Typical. SP250 Spacer Used at All Butt Glazed Locations.

NOT TO SCALE

VERTICAL MULLIONS SCREW SPLINE ASSEMBLYFOR 1" (25) GLAZING

TYPICAL ELEVATION


1 2 3

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CW223

CW224

1-1/2"(38.1)

4"(101.6)

1/2"(12.7)

Joint (Typ.)

D.L.O.

3/8" (9.5)

13/16" (20.6) Glass Bite9/16"(14.3)

13/16"(20.6)

D.L.O.

FRAME WIDTH

ROUGH OPENING WIDTH

D.L.O.

6-1/16"(154)

7-1/16"(179.3)

5"(127)

4-15/16"(125.4)

2-7/8"(73)

CW249 CW240 CW241 CW248

CW258CW251CW250CW259CW225

CW220


CW220

CW220

CW239 CW230 CW231 CW238

SS210Steel

Stiffener

2"(50.8)

2"(50.8)

2"(50.8)

1 2 3

1 2 3

1 2 3

SS213Steel

Stiffener

SS214Steel

Stiffener

SS211Steel

Stiffener

SS212Steel

Stiffener

SS215Steel

Stiffener

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Typical Details


ALUMINUM

HORIZONTAL MULLIONS SCREW SPLINE ASSEMBLY FOR 1" (25) GLAZING Gaskets NP430 for Exterior and NP420 for Interior, Typical.

NOT TO SCALE

NOTE: Part numbers shown areavailable in 24' (7.3 m) stock lengths.Visit usalum.com for more information. 1

2

3

TYPICAL ELEVATION

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4-15/16"(125.4)

FRAME HEIGHT


2"(50.8)

D.L.O.

D.L.O.

1/2"(12.7)

6-1/16"(154)

7-1/16"(179.3)

CW220 (Typ.)


CW220 (Typ.)

CW243/CW253

CW243/CW253

CW245/CW255

CW210 CW214 CW215

CW244/CW254

CW245/CW255

2"(50.8)

2"(50.8)

2-7/8"(73)

4"(101.6)

5"(127)


CW244/CW254

Joint(Typ.)

1/2"(12.7)

1

2

3

1

2

3

1

2

3


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Typical Details


ALUMINUM

Gaskets NP430 for Exterior and NP420 for Interior, Typical.

NOT TO SCALE

VERTICAL MULLIONS PREASSEMBLED MULTI-LIGHT UNITS FOR 1" (25) GLAZING

TYPICAL ELEVATION


1 2

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FRAME WIDTH

ROUGH OPENING WIDTH

9/16"(14.3)

1-1/2"(38.1)

4"(101.6)

6-1/16"(154)

5"(127)

7-1/16"(179.3)

2-7/8"(73) 4-15/16"

(125.4)

1/2"(12.7)

Joint (Typ.)

13/16"(20.6)

D.L.O.D.L.O.

CW223

A-200

CW273

CW201(Typical)

CW210

CW224 CW214

CW225 CW215


CW201CW201

CW273

A-200

A-200

CW201CW201

CW273


2"(50.8)

2"(50.8)

1 2

1 2

1 2


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Typical Details


ALUMINUM

HORIZONTAL MULLIONS PREASSEMBLED MULTI-LIGHT UNITS FOR 1" (25) GLAZINGGaskets NP430 for Exterior and NP420 for Interior, Typical.

NOT TO SCALE


1

2

3

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A-200

A-200

CW223 CW224 CW225

CW200 CW204 CW205

CW223

4-15/16"(125.4)

2"(50.8)

2"(50.8)

2"(50.8)

D.L.O.

D.L.O.

1/2"(12.7)

1/2"(12.7)

6-1/16"(154)

7-1/16"(179.3)

CW224 CW225

CW201/CW273

CW201/CW233

CW201/CW273

Joint(Typ.)

2-7/8"(73)

4"(101.6)

5"(127)


FRAME HEIGHT


TYPICAL ELEVATION

1 1 1

2 2 2

3 33


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Typical Details


ALUMINUM

NOT TO SCALE

90 DEGREE INSIDE AND OUTSIDE CORNER CONDITIONFOR 1" (25) GLAZING


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CW204

6-1/16"(154)

13/16" (20.6)

1/8" (3.2)

6-1/16"(154)

2"(50.8)

D.L.O.

Aluminum BrakeMetal Cover

Aluminum BrakeMetal Cover

Aluminum Angle

FRAME WIDTH

4"(101.6)

CW204 CW204

CW204

A-100A-100

CW201/CW233

CW201/CW233/CW220

A-100

CW221

CW221


Glazed Curtain Wall



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Typical Details


ALUMINUM

1/4" (6) TRANSITION GLAZING

NOT TO SCALE


1 2 3

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TYPICAL ELEVATION

NOTE: 2-7/8" (73) Back Member Shown;4" (101.6) and 5" (127) Member Similar

Joint(Typ.)

CW200

CW220



CW221

CW222

CW221

CW260 CW200

CW200

CW200

CW200

CW220

CW221

CW221

FRAME WIDTH

1/2"(12.7)

2"(50.8)

D.L.O. D.L.O. D.L.O.

D.L.O.

D.L.O.

AP202 (Typ.)

FRAME HEIGHT


ROUGH OPENING WIDTH

2"(50.8)

2"(50.8)


Glazed Curtain Wall


1/2"(12.7)

Joint (Typ.)

1/2"(12.7)

2"(50.8)

2"(50.8)

2"(50.8) 4-15/16"

(125.4)

(Typ.)

4

5

6

1 2 3

4

5

6


DOOR FRAMING

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Typical Details


ALUMINUM

Gaskets NP430 for Exterior and NP420 for Interior, Typical.

NOT TO SCALE


OFFSET HUNG DOOR

CW200CW204CW205

CW200CW204CW205

BW200

CW200CW204CW205

CW200CW204CW205

TJ400DS047

4"(101.6)

1/16"(1.6)

1/8"(3.2)

1/8"(3.2)

1/8"(3.2)

3/16"(4.8)

1/2"(12.7)

1-3/4"(44.5)

D. O.

1/8"(3.2)

1-3/4"(44.5)

D. O.

3/32"(2.4)

3/8"(9.5)

D.O.1"(25.4)

1/16"(1.6)

D.O.1"(25.4)

TJ400DS047

35083 ContinuousGear Hinge

21201UCloser with Offset Arm105° N.H.O.

J-400

J-400

DS047DA201

CW201/CW233/CW220

CW201/CW233/CW220

CW201/CW233/CW220

CW201/CW233/CW220

NOTE: 2-7/8" (73) Back Member Shown;4" (101.6) and 5" (127) MembersShown in Parentheses

( )( )

( ) ( )

DT550 M-550

DT550/M-550

D-201

D-101

M-550

D-101M-550

M-550


1 1

1

2

2 2

3

3

NOTE: Doors are available in stock toaccommodate 36" x 84" (914 x 2134) and72" x 84" (1829 x 2134) door openings. Visit usalum.com for more information.

Door SweepWith ConcealedFasteners

TH250 Threshold

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Typical Details

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ALUMINUM

DOOR FRAMINGWITH FLUSH DOOR ADAPTOR(For Series 2200 Only)

1

2

3

Thermally Improved• Series 2200


BW200

TH250 Threshold

NOT TO SCALE

M-550

DT550

M-550

D-201

M-550

M-550

D-101

D-101

( ) ( )

( )

M-550

DT550

OFFSET HUNG DOOR

CW200CW204CW205

CW200CW204CW205

CW200CW204CW205

CW200CW204CW205

6"(152.4)

1/8"(3.2)

1/8"(3.2)

1/8"(3.2)

3/16"(4.8)

Door Sweep With ConcealedFasteners

1/2"(12.7)

1-3/4"(44.5)

D. O

.

1/8"(3.2)

D. O

.

3/32"(2.4)

35083 ContinuousGear Hinge

21201UCloser With Offset Arm105° N.H.O.

J-450J-450

DS047DA201

CW201/CW206/CW207

CW201/CW233/CW220

CW201/CW206/CW207

CW201/CW233/CW220


1-3/4"(44.5)

( )CW209 CW209

NOTE: Doors are available in stock to accommodate 36" x 84"(914 x 2134) and 72" x 84" (1829 x 2134) door openings. Visit usalum.com for more information.

1 1

2 2

3

Thermally Improved• Series 2100• Series 2200DOOR FRAMING

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Typical DetailsALUMINUM

CENTER HUNG DOOR


NOTE: Doors are available in stock to accommodate 36" x 84"(914 x 2134) and 72" x 84" (1829 x 2134) door openings. Visit usalum.com for more information.

1

2

3

NOT TO SCALE


D-201

M-550D-201

M-550

D-101

M-550

D-101

M-550

TH014 Threshold

TH014 Threshold(TH017 Threshold

Used With Floor Closers)

1/2"(12.7)

D-300M-550

D-300

CW200CW204CW205

CW200CW204CW205

CW200CW204CW205

20101M17Center HungAdjustable Closer105° N.H.O.

Floor Closer (Dotted)

CW201/CW233CW220

CW200CW204CW205

CW201/CW233CW220

CW201/CW233CW220

CW201/CW233CW220

TJ400P-050

JC407/P-427

4"(101.6)

1/8"(3.2)

1/16"(1.6) 1"

(25.4)

1/8"(3.2)

3/16"(4.8)

3/16"(4.8)

1/2"(12.7)

1-3/4"(44.5)

D.O.

1/8"(3.2)

1/8"(3.2)

Top Portion ofCenter Pivotfor SurfaceMounted orFloor CloserApplications

NOTE:When Using the CW200 forThis Application, the DoorCannot be Centered on theFrame Due to the ShallowDepth of the 2-7/8" (73)Back Member

1/8"(3.2)

D.O.

D.O. D.O.

( ) ( )

( ) ( )

M-550

1 1

2 2

3 3


Limitation of vertical mullions for:CURVES A = 15 PSF (718 Pa)CURVES B = 20 PSF (957 Pa)CURVES C = 25 PSF (1197 Pa)CURVES D = 30 PSF (1436 Pa)CURVES E = 40 PSF (1915 Pa)

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ALUMINUM

CAPTURED VERTICAL MULLIONS FOR 1" (25) GLAZING SHEAR BLOCK ASSEMBLY

Windload Charts

Mullion Spacing in Feet (meters)Mullion Spacing in Feet (meters)


Mullion Height in Feet (meters)




2 3 4 5 6 7 8 9

15

14

13

12

11

10

9

8

7

6

5

(1) (1.5) (2) (2.5)

(4.5)

(4)

(3.5)

(3)

(2.5)

(2)

2 3 4 5 6 7 8 9

15

14

13

12

11

10

9

8

7

6

5

(1) (1.5) (2) (2.5)

(4.5)

(4)

(3.5)

(3)

(2.5)

(2)

2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9

15

14

13

12

11

10

9

8

7

6

5

(1) (1.5) (2) (2.5)

(4.5)

(4)

(3.5)

(3)

(2.5)

(2)

19

18

17

16

15

14

13

12

11

10

9

(1) (1.5) (2) (2.5)

(5.5)

(5)

(4.5)

(4)

(3.5)

(3)

A

B

CDE

A

B

C

D

E

E

E

A

B

C

D

A

B

CD

CW200

CW204

CW200with SS220

CW204with SS221



Deflection criteria to be in accordance with AAMA TIR-A11 - L/175 or L/240 + 1/4" (6.4 mm) for spans greater than 13'-6" (4.1 m) but less than 40'-0" (12.2 m). Codes and specifications may vary. No single lite of glass shall deflect more than 3/4" (19 mm). Glass is not considered as contributing to resistance of deflection. Aluminum alloy 6063-T6 allowable stress for windload is 15,200 psi. (89 MPa), and steel reinforcingallowable stress for windload is 21,600 psi. (183 MPa).

These charts include unbraced length analysis and are based on at least one horizontal being placed at the midpoint of the span. For otherapplications, please contact U.S. Aluminum Technical Sales at (800) 262-5151, or visit our web site at usalum.com.

2-7/8"(73)

4"(101.6)

I = 2.090 (86.99 x 104)S = 0.994 (16.29 x 103)

Steel StiffenerI = 0.530 (22.060 x 104)

S = 0.471 (7.718 x 103) IAL+STL = 3.627 (150.96 x 104)

I = 4.052 (168.65 x 104)S = 1.482 (24.286 x 103)


S = 0.856 (14.027 x 103) IAL+STL = 8.396 (349.48 x 104)

CAPTURED VERTICAL MULLIONS FOR 1" (25) GLAZING SHEAR BLOCK ASSEMBLY

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CURTAIN WALLS

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Windload ChartsALUMINUM





2 3 4 5 6 7 8 9

17

16

15

14

13

12

11

10

9

8

7

(1) (1.5) (2) (2.5)

(5)

(4.5)

(4)

(3.5)

(3)

(2.5)

2 3 4 5 6 7 8 9

19

18

17

16

15

14

13

12

11

10

9

(1) (1.5) (2) (2.5)

(5.5)

(5)

(4.5)

(4)

(3.5)

(3)

21

20

19

18

17

16

15

14

13

12

11

(1) (1.5) (2) (2.5)

(6)

(5.5)

(5)

(4.5)

(4)

(3.5)

2 3 4 5 6 7 8 9

CW205

CW234



CW234 with SS221

CW205with SS222

20

19

18

17

16

15

14

13

12

11

10

(1) (1.5) (2) (2.5)

(6)

(5.5)

(5)

(4.5)

(4)

(3.5)

2 3 4 5 6 7 8 9

A

B

C

D

E

A

B

C

D

A

B

C

D

A

B

C

D

HEAVY WALL MULLIONS

4"(101.6)

5"(127)



E

E

E




I = 5.543 (230.72 x 104)S = 2.168 (35.53 x 103)


S = 0.856 (14.027 x 103) IAL+STL = 9.887 (411.54 x 104)

I = 7.626 (317.42 x 104)S = 2.397 (39.28 x 103)


S = 1.191 (19.517 x 103) IAL+STL = 15.291 (636.44 x 104)

20-J1

CURTAIN WALLS

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Windload ChartsCAPTURED VERTICAL MULLIONS SCREW SPLINE ASSEMBLYFOR 1" (25) GLAZING

J

ALUMINUM

Mullion Spacing in Feet (meters)


2 3 4 5 6 7 8 9

14

13

12

11

10

9

8

7

6

5

4

(1) (1.5) (2) (2.5)

(4)

(3.5)

(3)

(2.5)

(2)

(1.5)


2 3 4 5 6 7 8 9


4"(101.6)

AB

C

D

A

BC

D

CW230/CW239 with SS210

CW230/CW239


CW240/CW249

2-7/8"(73)



E

E

(1) (1.5) (2) (2.5)14

13

12

11

10

9

8

7

6

5

4

(4)

(3.5)

(3)

(2.5)

(2)

(1.5)



2 3 4 5 6 7 8 9

14

13

12

11

10

9

8

7

6

5

4

(1) (1.5) (2) (2.5)

(4)

(3.5)

(3)

(2.5)

(2)

(1.5)

A

BCD

E



2 3 4 5 6 7 8 9

14

13

12

11

10

9

8

7

6

5

4

(1) (1.5) (2) (2.5)

(4)

(3.5)

(3)

(2.5)

(2)

(1.5)

A

BCDE


Deflection criteria to be in accordance with AAMA TIR-A11 - L/175 or L/240 + 1/4" (6.4 mm) for spans greater than 13'-6" (4.1 m) but less than40'-0" (12.2 m). Codes and specifications may vary. No single lite of glass shall deflect more than 3/4" (19 mm). Glass is not considered ascontributing to resistance of deflection. Aluminum alloy 6063-T6 allowable stress for windload is 15,200 psi. (89 MPa), and steel reinforcingallowable stress for windload is 21,600 psi. (183 MPa).

These charts include unbraced length analysis and are based on at least one horizontal being placed at the midpoint of the span. For other applications, please contact U.S. Aluminum Technical Sales at (800) 262-5151, or visit our web site at usalum.com.

I = 2.580 (107.39 x 104)S = 1.150 (18.85 x 103)


S = 0.191 (3.129 x 103) IAL+STL = 3.531 (146.98 x 104)

I = 5.023 (209.07 x 104)S = 1.813 (29.68 x 103)


S = 0.490 (8.029 x 103) IAL+STL = 7.555 (314.45 x 104)

CAPTURED VERTICAL MULLIONS SCREW SPLINE ASSEMBLYFOR 1" (25) GLAZING

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(20 PSI)137 KPa

Stress on structural silicone should not exceed 20 PSI (137 KPa)for a 6:1 safety factor.

Series 2100 offers a contact width of 7/16" (11.1).

NOTE: The maximum shorter span of glass may be the width orthe height dimension

E.G. for 5' x 7' (1.52 m x 2.13 m) check 5' (1.52 m)for 7' x 5' (2.13 m x 1.52 m) check 5' (1.52 m)

THESE LIMITATIONS ARE RELATED ONLY TO THE SILICONEJOINT CAPABILITY. ALUMINUM MEMBERS SHOULD ALSO BECHECKED FOR WINDLOAD AND DEADLOAD.

7/16" (11.1)Contact Width

Structural Silicone Chart

ABC

D

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(4.5)

(4)

(3.5)

(3)

(2.5)

(2)

Mullion Heigh

t in Feet (meters)


16

15

14

13

12

11

10

9

8

7

6

5"(127)

CW250/CW259

CW250/CW259 with SS212 A

BC

D

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(4.5)

(4)

(3.5)

(3)

(2.5)

(2)

Mullion Heigh

t in Feet (meters)


16

15

14

13

12

11

10

9

8

7

6

3 4 5 6 7 8 9 10

(1) (1.5) (2) (2.5) (3)

(2873)

(2633)

(2394)

(2155)

(1915)

(1676)

(1436)

(1197)

(958)

(718)

Design Windload

in PSF (Pascals)

Maximum Shorter Spanof Glass in Feet (meters)

60

55

50

45

40

35

30

25

20

15






EE

I = 8.262 (343.89 x 104)S = 2.544 (41.69 x 103)


S = 0.735 (12.044 x 103) IAL+STL = 13.122 (546.20 x 104)

22-J1

CURTAIN WALLS

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Windload ChartsSTRUCTURAL SILICONE GLAZED VERTICALMULLIONS SHEAR BLOCK ASSEMBLYFOR 1" (25) GLAZING

J

ALUMINUM

CW260

A

B

CD

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(4)

(3.5)

(3)

(2.5)

(2)

(1.5)



14

13

12

11

10

9

8

7

6

5

4

2-7/8"(73)

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(4)

(3.5)

(3)

(2.5)

(2)

(1.5)



14

13

12

11

10

9

8

7

6

5

4

A

B

CD

CW260 with SS220

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(4.5)

(4)

(3.5)

(3)

(2.5)

(2)



15

14

13

12

11

10

9

8

7

6

5

CW264 CW264with SS221

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(5)

(4.5)

(4)

(3.5)

(3)

(2.5)



18

17

16

15

14

13

12

11

10

9

8

A

B

CD

4"(101.6)

A

B

CD



E

E

E E




I = 1.233 (51.32 x 104)S = 0.824 (13.50 x 103)


S = 0.471 (7.718 x 103) IAL+STL = 2.770 (115.30 x 104)

I = 2.703 (112.51 x 104)S = 1.319 (21.62 x 103)


S = 0.856 (14.027 x 103) IAL+STL = 7.047 (293.33 x 104)

STRUCTURAL SILICONE GLAZED VERTICALMULLIONS SHEAR BLOCK ASSEMBLYFOR 1" (25) GLAZING

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A

B

C

D

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(5)

(4.5)

(4)

(3.5)

(3)

(2.5)



17

16

15

14

13

12

11

10

9

8

7

CW265 CW265 with SS222

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(6)

(5.5)

(5)

(4.5)

(4)

(3.5)



20

19

18

17

16

15

14

13

12

11

10

A

B

C

D

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(3.5)

(3)

(2.5)

(2)

(1.5)

(1)



12

11

10

9

8

7

6

5

4

3

2

CW231/CW238


A

B

CD

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(4)

(3.5)

(3)

(2.5)

(2)

(1.5)



14

13

12

11

10

9

8

7

6

5

4

5"(127)

2-7/8"(73)

A

BCD

SCREW SPLINE ASSEMBLY






E

E

E

E

I = 4.946 (205.87 x 104)S = 1.939 (31.78 x 103)


S = 1.191 (19.517 x 103) IAL+STL = 12.611 (524.90 x 104)

I = 1.309 (54.48 x 104)S = 0.742 (12.16 x 103)


S = 0.331 (5.424 x 103) IAL+STL = 2.269 (94.44 x 104)

24-J1

CURTAIN WALLS

J1

Windload ChartsSTRUCTURAL SILICONE GLAZED VERTICAL MULLIONS SCREW SPLINE ASSEMBLYFOR 1" (25) GLAZINGJ


ALUMINUM

4"(101.6)

5"(127)

2 3 4 5 6 7 8 9



Mullion Spacing in Feet (meters)2 3 4 5 6 7 8 9

14

13

12

11

10

9

8

7

6

5

4

(1) (1.5) (2) (2.5)

(4)

(3.5)

(3)

(2.5)

(2)

(1.5)



14

13

12

11

10

9

8

7

6

5

4

(1) (1.5) (2) (2.5)

(4)

(3.5)

(3)

(2.5)

(2)

(1.5)



16

15

14

13

12

11

10

9

8

7

6

(1) (1.5) (2) (2.5)

(4.5)

(4)

(3.5)

(3)

(2.5)

(2)



16

15

14

13

12

11

10

9

8

7

6

(1) (1.5) (2) (2.5)

(4.5)

(4)

(3.5)

(3)

(2.5)

(2)

A

B

CD

A

B

CD

A

BCD

A

B

CD

CW241/CW248

2 3 4 5 6 7 8 9

CW251/CW258with SS215

CW251/CW258

2 3 4 5 6 7 8 9





E

E

E

E

I = 3.031 (125.41 x 104)S = 1.258 (20.62 x 103)


S = 0.581 (9.521 x 103) IAL+STL = 5.542 (230.67 x 104)

I = 5.248 (218.44 x 104)S = 1.778 (29.14 x 103)


S = 0.877 (14.371 x 103) IAL+STL = 10.335 (430.16 x 104)

HORIZONTAL MULLIONS SHEAR BLOCK ASSEMBLYFOR 1" (25) GLAZING

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CURTAIN WALLS

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Deadload Charts


ALUMINUM

2 3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(3)

(2.5)

(2)

(1.5)

(1)


10

9

8

7

6

5

4

3

2

1

2 3 4 5 6 7 8 9

(3)

(2.5)

(2)

(1.5)

(1)



10

9

8

7

6

5

4

3

2

1

A B

A B

CW200Iyy = .575 (23.93 x 104)

CW204Iyy = .751 (31.26 x 104)

4"(101.6)

5"(127)

2 3 4 5 6 7 8 9



CW205Iyy = .998 (41.54 x 104)

A B



SERIES 2100Structural Silicone Vertical Glazed Curtain Wall

Deadload charts are based on 1/8" (3.2) maximum deflection at the center point of thehorizontal member and on a glass weight of 6.5 psf (31.74 Kg/m2).Glass shall rest on two setting blocks located at:

CURVES A: 1/4 pointsCURVES B: 1/8 points or 8" (203.2) from corners, whichever is larger.


(1) (1.5) (2) (2.5)

2-7/8"(73)

(1) (1.5) (2) (2.5)

10

9

8

7

6

5

4

3

2

1

(3)

(2.5)

(2)

(1.5)

(1)

26-J1

CURTAIN WALLS

J1

Deadload ChartsHORIZONTAL MULLIONS SCREW SPLINE ASSEMBLYFOR 1" (25) GLAZING

J

ALUMINUM


Deadload charts are based on 1/8" (3.2) maximum deflection at the center point of the horizontal member and on a glass weight of 6.5 psf (31.74 Kg/m2).Glass shall rest on two setting blocks located at:

CURVES A: 1/4 pointsCURVES B: 1/8 points or 8" (203.2) from corners, whichever is larger.

2 3 4 5 6 7 8 9

(3)

(2.5)

(2)

(1.5)

(1)


10

9

8

7

6

5

4

3

2

1

2-7/8"(73)


BA

CW210Iyy = .623 (25.93 x 104)

4"(101.6)



BA

5"(127)


SERIES 2100Structural Silicone Vertical Glazed Curtain Wall


CW214Iyy = .858 (35.71 x 104)

CW215Iyy = 1.077 (44.83 x 104)

(1) (1.5) (2) (2.5)

(1) (1.5) (2) (2.5)

(3)

(2.5)

(2)

(1.5)

(1)

10

9

8

7

6

5

4

3

2

12 3 4 5 6 7 8 9



(1) (1.5) (2) (2.5)

(3)

(2.5)

(2)

(1.5)

(1)

10

9

8

7

6

5

4

3

2

12 3 4 5 6 7 8 9

BA

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Accessories


ALUMINUM

PART NO.

DETAIL DESCRIPTIONPKG.QTY.

FOR MULLION DEPTHS

2-7/8" (73) 4" (101.6) 5" (127)

AP311Wall Jamb Anchorat Head and Sill

for CW2006 •


for CW2606 •


for CW2046 •


for CW2346 •


for CW2646 •


for CW2056 •


for CW2656 •

AP240Intermediate Vertical

Anchor at Head and Sillfor CW200

12 •



12 •



12 •

Thermally Improved• Series 2100• Series 2200FOR 1/4" (6) AND 1" (25) GLAZING

28-J1

CURTAIN WALLS

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Accessories

J


ALUMINUM

PART NO.


FOR MULLION DEPTHS

2-7/8" (73) 4" (101.6) 5" (127)



12 •



12 •



12 •



12 •

SL284 Mullion Splice Sleevefor 4" (101.6) Mullions

12 •

SL285 Mullion Splice Sleevefor 5" (127) Mullions

12 •

NP430 Exterior Gasket250'Roll • • •

NP420 Interior Gasket250'Roll • • •

SP250 Spacer Gasketfor Butt Glaze

250'Roll • • •

RG635Temporary Glass

Retainer for Butt Glaze.Patent No. D295,952

50 • • •

SB240 Edge Block1-1/4" x 4" (31.8 x 101.6)

100 • • •

FOR 1/4" (6) AND 1" (25) GLAZING


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CURTAIN WALLS

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Accessories


ALUMINUM

PART NO.


FOR MULLION DEPTHS

2-7/8" (73) 4" (101.6) 5" (127)

AP202Shear Block

for 2-7/8" (73) Mullions(Includes screws)

20 •

AP204Shear Block

for 4" (101.6) Mullions(Includes screws)

20 •

AP205Shear Block

for 5" (127) Mullions(Includes screws)

20 •

AP287Shear Clip

for 2-7/8" (73) Mullions(Includes Screws)

20 •

AP404Shear Clip

for 4" (101.6) Mullions(Includes Screws)

20 •

AP517Shear Clip

for 5" (127) Mullions(Includes Screws)

20 •

HD475 End Dam forCaptured Mullions

50 • • •WD220 End Dam for

Butt Glaze Mullions50 • • •

CP220 Closure Plate forCaptured Mullions

20 • • •

CP271 Closure Plate forButt Glaze Mullions

20 • • •

CW368Temporary Glass

Retainer for CapturedMullions

50 • • •

MS222Screw for Pressure Bar1/4"- 20 x 1" (25) HWHCS

with SRG5200 • • •

ST251Screw for Screw SplineAssembly #10 x 1" (25)

HWH SMS200 • • •

Use for lastbay horizontals





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CURTAIN WALLS

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Accessories

J


ALUMINUM

PART NO.


FOR MULLION DEPTHS

2-7/8" (73) 4" (101.6) 5" (127)

SB220Setting Block

for 1/4" (6) Glass;4" (101.6) Long

100 • • •

SB221Setting Block

for 1" (25) Glass;4" (101.6) Long

100 • • •

DJ020Drill Jig for

Captured VerticalMullions

1 • • •

DJ021Drill Jig for

Structural Glaze Vertical Mullions

1 • • •

SS210Steel Stiffener

Fits in:CW230, CW239

16' (4.88 m)Stock Length •



















SS221

Steel StiffenerFits in:

CW204, CW234,and CW264







ALUMINUM CURTAIN WALLS

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Transcript of ALUMINUM CURTAIN WALLS