Adding the Future - MAKERBOX

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Transcript of Adding the Future - MAKERBOX

Adding the Futureto Technology

Technology +

MAKERBOXMAKERBOX provides

solutions by own technologybased on control and measurement.

Various Industries

MAKERBOX solutions are applicated invarious industries like Monitoring,Automation, Robot, Simulation, etc.

Research & Development

Through the operation of R&D Center,technologies for future industries

are constantly researched and developed.

Verified Technology

MAKERBOX technology isverified by official certifications, patentsand memberships of major associations

Membership of KORAIA Membership of KOITAOfficial Venture Company

Official R&D CenterCertificate of PatentCertificate of Trademark

Our SolutionsFrom planning to follow-up management,

MAKERBOX provides customized integrated solutionsfor not only new projects but also improvement of existing processes.

Solution Development

Integrated solutions are developed using technologies such as

hardware, software, data and simulation.

Follow-up

User manuals, trainingand maintenance are provided

for better utilization of the solutions.

Project Planning

Customized plans are proposedby pre-validating the projectwith in-depth analysis.

SystemComponents

Hz

Hardware

Optimal hardware configurationrequired for projects such as Process,Instrument, Electronic and System rack design.

Data

Collecting the generated data and analyzing itthrough algorithms and machine learningto make MES and Automation system.

Prediction

Predicting the upcoming processthrough simulation and analyzing dataand suggesting proper strategies.

Software development consideringfunctionality, usability, and aestheticsto respond to various devices and platforms.

Software

Partners & ClientsMAKERBOX is advancing togetherwith our partners and clients

in various fields.

Our WorksMAKERBOX solutions are completed

with appropriate combinations of own technologiessuch as control and measurement.

MeasurementControl TestCommunicationMotion

Oil PressureRobot VisionAnalysisSimulation

Projects

Self-load Grinder Weight Transfer Robot System

Remote Controller Function Test System

Forklift Engine Test Automatic Bench System

Mobility Performance Simulation System

Set Screw Automated Locking System

Suction Type Gas Detector Function Tester

Surveillance Module Flow Test System

Thermo-Humidity Monitoring Program

Semiconductor Analyzer

Audio Signal Encryption Modem System

Partial Discharge Monitoring System

Flame Temperature Measurement System

Integrating Current Monitoring System

Linear Reciprocating Sliding Wear Tester

Diffusion Type Gas Detector Function Tester

Vision Data Acquisition Program

Robot

Oil Pressure

Simulation

Motion

Test

Control

Measurement

Vision

Analysis

Communication

End User

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Location

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LG Innotek

October 2018 ~ April 2019

LG Innotek Gumi Facility

Control │ Measurement │ Motion │ Communication │ Robot │ Simulation │ Vision:

Self-load Grinder Weight Transfer Robot System

Self-load Grinder Weight Transfer Robot System

is a solution that can transfer and place weights through precise control of robot for polishing photomasks.

1. The type, number and location of weights can be calculated by the 3D simulation.

2. Users can edit and utilize the result values from the simulation.

3. For safety in the workplace, the interlock signal of the robot is controlled by the area sensor, safety mats, door locks, and emergency switches.

Self-load Grinder Weight Transfer Robot System

Robot

Area Sensor

PLC

Safe Mat

Door Lock

Keyboard & Mouse

Power Supply

· OS / Software· CC-Link

IPC with PCI Slots

· DI / DO· Motion· Vision· Serial· TCP/IP

DAQ

Load Cell Indicator

Keyang

March 2017 ~ September 2017

Keyang Ansan & Cheonan Facility

Control │ Measurement │ Motion │ Communication

Set Screw Automated Locking System

Set Screw Automated Locking System

is a solution to fasten bolts to vehicle parts through the precise servo motor control

and designed as a unmanned automation process which realizes high production yield rate.

1. Production efficiency can be increased only by unmanning some parts of the process.

2. Combination of modular hardware and optimized software enables easy extention of processes.

3. The method controlled by accurate measurement of the machine realizes lower failure rate of the product.

End User

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Set Screw Automated Locking System

Power Supply

Keyboard & Mouse

PLC

Servo Motor

· OS / Software

IPC with PCI Slots

· DI / DO· Motion· GPIB

PXI

Doosan Industrial Vehicle

December 2017 ~ February 2018

Doosan IV Incheon Facility

Control │ Measurement │ Communication │ Test │ Oil Pressure

Forklift Engine Test Automatic Bench System

Forklift Engine Test Automatic Bench System

is a solution to test the performance of the forklift engine by simulating lifting using the hydraulic system.

Besides fuel efficiency, exhaust gas postprocessing, durability and performance can be tested in various parameters.

1. 24-hour unmanned test system minimizes waste of manpower and time.

2. High-quality data reports can be calculated through increased repeatability and reproducibility.

3. It is possible to review business feasibility through objective data.

End User

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Forklift Engine Test Automatic Bench System

Target Engine

Oil Pressure Control

· DI / DO· AI / AO· RS232

PXI

· OS / Software

Function Generator

IPC with PCI Slots

Power Supply

Keyboard & Mouse

Hyundai, Doosan, Hanyang University, etc.

October 2017 ~ February 2019

Vehicle R&D Center

Control │ Measurement │ Communication │ Test │ Simulation

Mobility Performance Simulation System

Mobility Performance Simulation System

ensures quality through vehicle ECU functional verification and limit test.

Virtual test operation and control algorithms can be verified

and integrate test on the ECU/network is possible.

1. Not only entire driving environment but also partial (ex. Brake) performance test is possible.

2. The solution is based on Real-Time communication.

3. It is easy to process Scenario-based test and measure unexpected variable.

End User

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Mobility Performance Simulation System

Keyboard & Mouse

Brake System

Streering System

ECU

Lidar

Radar

Sensor Fusion

Power Supply

· ECU & Sensor Interface· CAN Interface

ECU Conditioning Box

· OS / Software / HMI

· CAN· Vehicle Dynamics Calculation· Control Logic Calculation

IPC with PCI Slots

· Breakout· Open / Short Circuit

Failure Insertion Unit

PXI

Shin Boryeong Power Plant

January 2020 ~ May 2020

Shin Boryeong P.G. Site Div.

Measurement │ Communication │ Analysis

Flame Temperature Measurement System

Flame Temperature Measurement System

measures the temperature of boiler tube to determine the internal condition and location of the crater

and can predict clogging by foreign object to prevent explosions in advance.

1. Data is provided as digital values and graphs acquired from I/O Module.

2. The location of the crater can be shown as a real time heat distribution chart.

3. The acquired data can be saved and managed as a report.

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Temperature Sensor

Power Supply

IPC with PCI Slots

· AI / AO· TCP/IP

PLC

Router

Flame Temperature Measurement System

· OS / Software

Remote Solution

June 2018 ~ February 2019

Remote Solution Gumi Facility

Control │ Measurement │ Motion │ Communication │ Test

Remote Controller Function Test System

Remote Controller Function Test System

is a solution to check the power, IR, and Bluetooth performance of the produced remote controllers.

With only one teaching, remote controllers with various communication ways and power supply methods can be inspected.

1. Accurate testing is possible in random order of products with various specifications.

2. Combined with the MES system, the entire process can be monitored on website and mobile application.

3. It is easy to control multiple motors and cylinders based on PC.

End User

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Step Motor

Cylinder

Linear Motor

Remote Controller Function Test System

· OS / Software

IPC with PCI Slots

Current Meter

· DI / DO· Motion· RS232· Serial· TCP/IP

DAQ

Power Supply

Digital Multimeter

Keyboard & Mouse

Suction Type Gas Detector Function Tester

Suction Type Gas Detector Function Tester

is a solution to calibrate smart cell inside of gas detector(smart cell + transmitter) and to test the trasmitter.

and designed as a unmanned automation process which realizes high production yield rate.

1. Accurate measurement and UDP communication enable the whole process Real-time monitoring.

2. Users can flexibly edit calibration values, measured values and program sequence.

3. It is easy to control multiple sole valves and relays based on PC.

Honeywell

February 2019 ~ August 2019

Honeywell Cheonan Facility

Control │ Measurement │ Communication │ Test

End User

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Suction Type Gas Detector Function Tester

MFM & MFC

Sol-Valve

Gas Detector

Keyboard & Mouse

Power Supply

· OS / Software

IPC with PCI Slots

· DI / DO· Serial· TCP/IP

DAQ

Current Meter

Diffusion Type Gas Detector Function Tester

Diffusion Type Gas Detector Function Tester

is a solution to calibrate and inspect performance of the gas detector.

It indicates the pass or fail of the product based on the data from the gas detector

and is designed as a unmanned automation process which realizes high production yield rate.

1. The efficiency of EOL performance inspection is increased by accurate measurement and communication.

2. Users can flexibly edit calibration values, measured values and program sequence.

3. It is easy to control the actuator and gas based on PC.

Honeywell

September 2019 ~ January 2020

Honeywell Cheonan Facility

Control │ Measurement │ Communication │ Test

End User

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Diffusion Type Gas Detector Function Tester

Keyboard & Mouse

· OS / Software

IPC with PCI Slots

· AI / AO· TCP/IP

· DI / DO· Serial

DAQ

PCI

Power Supply MFM

Sol-Valve

Gas Detector

Linear Reciprocating Sliding Wear Tester

Linear Reciprocating Sliding Wear Tester

controls the servo motor to move it reciprocally to test the abrasion of the product.

Based on the data from the load cell, the applied load is controlled by the Z-axis of the motor

and the reciprocating distance is controlled by the X-axis motor.

1. Users can easily set the number and distance of tests based on PC control.

2. The acquired data can be saved and managed as a report.

3. During the test, users can monitor the data in real time.

LG Hausys

February 2020 ~ March 2020

Ulsan Car Seat Performance Durability Test Line

Control │ Measurement │ Motion │ Communication │ Test

End User

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Linear Reciprocating Sliding Wear Tester

Power Supply

Keyboard & Mouse

· OS / Software

IPC with PCI Slots

Motor Driver

Load Cell Indicator

Car Seat

Load Cell

Servo Motor

NDA (Defense Company)

September 2018 ~ September 2019

Anyang R&D Center

Measurement │ Communication │ Test │ Analysis

Surveillance Module Flow Test System

Surveillance Module Flow Test System

is communicating with various rackmount instruments,

so eight products can be tested simultaneously on a single device.

1. Users can optionally use various instruments as needed.

2. User-friendly Interface leads to minimal operation.

3. Collected data and result reports from each test are provided to users.

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Surveillance Module Flow Test System

Hz

Power Supply

Function Generator

Digital Multimeter

Absolute Pressuremeter

Keyboard & Mouse

Frequency Counter

Relative Pressuremeter

· OS / Software

IPC with PCI Slots

Flowmeter

Thermo-hygrometer

Biochemical ToxinAnalysis Equipment

Point Engineering

December 2019 ~ April 2020

Display Panel Coating Process EOL

Control │ Measurement │ Communication

Integrating Current Monitoring System

Integrating Current Monitoring System

measures the current and integrating current values of the water tanks

and monitors the environment and condition of the tanks by the values.

1. Users can monitor the data from each tank in real time.

2. Data range can be set directly and alarms are automatically generated when the values are out of the range.

3. The acquired data can be saved and managed as a report.

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3

1 5

42

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Current Sensor

Integrating Current Monitoring System

· OS / Software

IPC with PCI Slots

Timer

Counter

Keyboard & Mouse

Power Supply

· AI / AO· DI / DO

PLC

National Defense

June 2018 ~ February 2019

NDA

Measurement │ Communication │ Test │ Analysis

Audio Signal Encryption Modem System

Audio Signal Encryption Modem System

strengthens security through modulation and demodulation process when transmitting wired or wireless voice signals.

After digital modulation process of the analog signal from the transmitter, the signal is transmitted and decoded at the receiver terminal.

※ This project was conducted as a consortium, and MAKERBOX performed the communication between software, UI, and devices.

End User

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Audio Signal Encryption Modem System

Power Supply

Keyboard & Mouse

Radio

· OS / Software

IPC with PCI Slots

· AI / AO

PXI

Modem Analyzer

Kyonggi University

February 2017

Chemistry Department Laboratory

Measurement │ Communication

Semiconductor Analyzer

Semiconductor Analyzer program

communicates with the HP4145 to collect and analyze the data

and provides it to the users in real time.

1. Various I-V curves are displayed according to FET status.

2. Users can set various units and ranges.

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Thermo-Humidity Monitoring Program

Thermo-Humidity Monitoring Program

provides integrated temperature and humidity data in chemical and pharmaceutical facilities.

Sensors installed in each sector collect the values and the central operation system integrate and process all data.

1. When the values are out of range, alarms are automatically sent to designated devices (ex. mobile phone).

2. User-friendly Interface helps to monitor real-time status of the facilities.

3. It is programmed as modular structures, so users can easily add new sectors.

S-Tech, NDA (Pharmaceutical company)

March 2018 ~ December 2018

Anyang Facility

Measurement │ Communication

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Shinwooshin

September 2019 ~ November 2019

Vision Inspection of Production Facility EOL

Communication │ Analysis │ Vision

Vision Data Acquisition Program

Vision Data Acquisition Program

monitors and collects vision data and test results from EOL of the manufacturing facility.

1. Vision data is collected in real time.

2. The acquired data can be saved and managed as a report.

3. It can be extracted to files or reprocessed for application.

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Korean Electric Power Corporation

August 2017 ~ May 2018

NDA (Power Plant)

Control │ Measurement │ Communication │ Analysis

Partial Discharge Monitoring System

Partial Discharge Monitoring System

detects partial discharge signals that can cause ignition in the power plant

by the signals from sensors and hardwares.

1. The data is collected and proccesed in real-time.

2. The situation is shown as integrated data table, 2D/3D graphs and trand view.

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MAKERBOX Co., Ltd.RM1013-1, 396, World Cup buk-ro, Mapo-gu,Seoul, Republic of Korea

[email protected]+82.2.6012.9410

© MAKERBOX Co., Ltd.