Accessory Fitting Instructions - Triumph Instructions… · Accessory Fitting Instructions ......

Accessory Fitting Instructions

1 of 12Publication part number 9900801 issue 8© Triumph Designs Ltd. 2018

English

Note:

• When fitting the above mirror kits to Bonneville Speedmaster models from VIN 739143, they are only tobe fitted with Accessory High Handlebar kits A9630258, A9630391, or Accessory Alternative Handlebarkit A9630654.

Thank you for choosing this Triumph genuine accessory kit. This accessory kit is the product of Triumph'suse of proven engineering, exhaustive testing, and continuous striving for superior reliability, safety andperformance.

Completely read all of these instructions before commencing the installation of the accessory kit in order tobecome thoroughly familiar with the kit’s features and the installation process.

These instructions should be considered a permanent part of your accessory kit, and should remain with iteven if your accessory equipped motorcycle is subsequently sold.

Bar End Mirror KitKit Number Models Affected

A9638132 Street Twin, Street Cup, Street Scrambler up to VIN 970470,Bonneville T100 from VIN 759204, Bonneville T120, Thruxton 1200 R

Bar End Mirror KitKit Number Models Affected

A9638133 Street Twin, Street Cup, Street Scrambler up to VIN 970470,Bonneville T100 from VIN 759204, Bonneville T120, Thruxton 1200 R

Bar End Mirror Kit, BlackKit Number Models Affected

A9630205 Street Twin, Street Cup, Street Scrambler up to VIN 970470,Bonneville T100 from VIN 759204, Bonneville T120, Bonneville Bobber,Bonneville Bobber - Black, Bonneville Speedmaster from VIN 739143,Thruxton 1200, Thruxton 1200 R, Speed Triple S, Speed Triple R from VIN 735337, Speed Triple RS,Street Triple S, Street Triple S 660cc, Street Triple R from VIN 793032, Street Triple R LRH (Low Ride Height), Street Triple RS

Bar End Mirror Kit, Clear AnodisedKit Number Models Affected

A9630206 Street Twin, Street Cup, Street Scrambler up to VIN 970470,Bonneville T100 from VIN 759204, Bonneville T120, Bonneville Bobber,Bonneville Bobber - Black, Bonneville Speedmaster from VIN 739143,Thruxton 1200, Thruxton 1200 R, Speed Triple S, Speed Triple R from VIN 735337, Speed Triple RS,Street Triple S, Street Triple S 660cc, Street Triple R from VIN 793032, Street Triple R LRH (Low Ride Height), Street Triple RS

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Parts Supplied: A9638132

1. Mirror assembly 1 off 6. Cap head screw, M6 x 20 mm 1 off

2. Friction ring, 25.4 mm diameter 1 off 7. Screw, M10 x 12 mm 1 off

3. Friction ring, 22.2 mm diameter 1 off 8. Plastic plug, M8 (if supplied) 2 off

4. Plastic plug, M10 1 off 9. Handlebar plug (if supplied) 1 off

5. Csk head screw, M6 x 20 mm 1 off

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Parts Supplied: A9638133






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Parts Supplied: A9630205 and A9630206






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Note:

• Triumph offers a broad range of approvedgenuine accessories for your motorcycle. We cannot therefore cover all possibleequipment variations in these instructions. Forremoval and installation of Triumph GenuineAccessories, always refer to the instructionssupplied with the respective accessory kit. To obtain additional copies of any Triumphaccessory instructions, visit www.triumphinstructions.com or contact yourauthorised Triumph dealer.

Note:

• The mirror supplied can be fitted to either theleft hand or right hand side of the handlebar.Rotate the mirror head to suit.

• The method of fitting the bar end mirror kits isdifferent for motorcycles fitted with stem stylemirrors as standard fitment, to those fittedwith bar end mirrors as standard fitment.Follow the appropriate instructions below.

Street Twin, Street Scrambler up to VIN 970470,Bonneville T100, Bonneville T120, Bonneville Speedmaster from VIN 739143

Street Twin, Street Scrambler up to VIN 970470 Models Only

1. Remove the original mirror from the chosenside of the motorcycle. Pull back the rubberboot and unscrew the mirror assembly with thestem adaptor. Retain the mirror and fixings ifthe motorcycle is to be returned to its originalcondition.

Note:

• When the right hand mirror is removed thebrake fluid reservoir and its mounting bracketwill become detached. Taking care not to invertthe reservoir, hold the assembly in its originalposition while fitting the M10 fixing.

WarningThe accessory kits covered in this instruction aredesigned for use on specific models of Triumphmotorcycle. The accessory kits and the modelsapplicable are listed at the start of the instruction.They should not be fitted to any other Triumphmodel or to any other manufacturer’s motorcycle.Fitting an accessory kit to a Triumph model notlisted, or to any other manufacturer’s motorcyclewill affect the performance, stability and handlingof the motorcycle. This may affect the rider’sability to control the motorcycle and may result inloss of motorcycle control and an accident.

WarningAlways have Triumph approved parts, accessoriesand conversions fitted by a trained technician ofan authorised Triumph dealer. The fitment ofparts, accessories and conversions by a technicianwho is not of an authorised Triumph dealer mayaffect the handling, stability or other aspects ofthe motorcycle’s operation which may result inloss of motorcycle control and an accident.

WarningThroughout this operation, ensure that themotorcycle is stabilised and adequately supportedto prevent risk of injury from the motorcyclefalling.

WarningA torque wrench of known accurate calibrationmust be used when fitting this accessory kit.Failure to tighten any of the fasteners to thecorrect torque specification may affect motorcycleperformance, handling and stability. This mayresult in loss of motorcycle control and anaccident.

CautionTo prevent any body damage, do not spill brakefluid onto any area of bodywork.

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2. If fitting a right hand mirror, ensure the brakefluid reservoir is correctly positioned. Fit theM10 x 12 mm screw provided, through the brakefluid reservoir mounting bracket, into the righthand original mirror mounting point. Tighten to25 Nm.

1. Screw, M10 x 12 mm2. Brake fluid reservoir mounting bracket

3. If fitting a left hand mirror, fit the M10 plasticplug provided into the original left hand mirrormounting point threaded hole.

1. Plastic plug, M10

Bonneville T100, Bonneville T120, Bonneville Speedmaster from VIN 739143 Models Only4. Remove the mirror retaining screw and original

mirror from the left hand or right hand side.Retain the mirror and screw if the motorcycleis to be returned to its original condition.

5. Fit an M8 plastic plug, if provided in the kit, intothe original mirror mounting point hole.

Street Twin, Street Scrambler up to VIN 970470, Bonneville T100, Bonneville T120, Bonneville Speedmaster from VIN 739143 Models6. Left Hand Side

Remove the bar end finisher. Retain thefinisher for reuse if the motorcycle is to bereturned to its original condition. Discard thefixing.Right Hand SideRemove the bar end finisher and, where fitted,the spacer. Retain the spacer for reuse. Retainthe finisher for reuse if the motorcycle is to bereturned to its original condition. Discard thefixing.

1. Bar end finisher2. Fixing3. Spacer (where fitted, right hand side only)

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Note:

• For motorcycles fitted with 22.2 mm handlebarsonly. The accessory kit may include ahandlebar plug. If the accessory kit includes ahandlebar plug, replace the left hand originalhandlebar plug, if fitted, following steps 7 to 10.If the accessory kit does not include ahandlebar plug, or the original handlebar plug isnot fitted, continue from step 11. The originalhandlebar plug can be identified by theextended section of the handlebar plug visiblepast the handlebar grip, as shown below.

1. Handlebar plug

7. If a handlebar plug has been identified, removethe left hand side handlebar grip, as describedin the Service Manual. Retain the handlebargrip for reuse.

8. Remove the original handlebar plug from thehandlebars. Retain the handlebar plug forreuse if the motorcycle is to be returned to itsoriginal condition.

9. Fit the accessory handlebar plug from the kit,as shown.

1. Handlebar plug

10. Refit the handlebar grip, as described in theService Manual.

Note:

• There are alternative size friction ringsprovided in the kit. For Street Twin and StreetScrambler up to VIN 970470 models use the22.2 mm diameter friction ring. For BonnevilleT100, Bonneville T120, Bonneville Speedmasterfrom VIN 739143 models use the 25.4 mmfriction ring.

1. Friction ring, 22.2 mm diameter2. Friction ring, 25.4 mm diameter

11. Left Hand SideFit the friction ring provided onto the end ofthe handlebar, as shown below.Right Hand SideFit the friction ring provided and, where fitted,the original spacer onto the end of thehandlebar, as shown below.

1. Friction ring2. Handlebar3. Spacer (where fitted, right hand side only)

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WarningWhen friction rings are fitted to the handlebarensure they are a tight fit. Friction rings which areloose on the handlebar will prevent secure fittingof a bar end mirror.

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Accessory Kits A9630205, A9630206 Only12. Fit the bar end mirror over the friction ring on

the handlebar. Adjust the mirror assembly toprovide clear rear visibility in the normal ridingposition. Fit the M6 cap head screw from the kitand tighten to 10 Nm.

1. Mirror2. Friction ring3. Screw, M6 cap head


the handlebar. Adjust the mirror assembly toprovide clear rear visibility in the normal ridingposition. Fit the M6 cap head screw from the kitand tighten to 3.5 Nm.


Note:

• The original cup style bar end finishers are notsuitable for use when bar end mirrors arefitted. A new flat style finisher kit must beused. There are a number of different colourflat style bar end finisher kits available. Referto the Triumph Accessory Catalogue for details.

1. Bar end finisher, cup style2. Bar end finisher, flat style

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WarningWhen fitting the mirror assembly onto thehandlebar friction ring, ensure there is sufficientclearance between the mirror and throttle grip.Failure to allow clearance could restrict the freemovement of the throttle grip and prevent correctthrottle operation. Riding a motorcycle when thereis any doubt as to any aspect of the performanceof the throttle operation may result in loss ofmotorcycle control and an accident.

WarningMove the handlebars to left and right full lockwhile checking that cables and harnesses do notbind. Cables or harnesses that bind will restrictthe steering and may result in loss of motorcyclecontrol and an accident.

WarningIf the mirror fixing is too loose the mirror mayblow back at speed. This will result in a loss ofvision to the rear of the motorcycle. It’s dangerousto ride a motorcycle without sufficient rearwardvision.

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14. Fit a new flat style bar end finisher onto thehandlebar and retain with the M6 x 20 mmcountersunk head screw from the bar endfinisher kit. Tighten the screw to 5 Nm.

1. Bar end finisher2. Screw, M6 x 20 mm

Street Cup, Bonneville Bobber, Bonneville Bobber - Black,Thruxton 1200, Thruxton 1200 R, Speed Triple S, Speed Triple R from VIN 735337, Speed Triple RS,Street Triple S, Street Triple S 660cc, Street Triple R from VIN 793032, Street Triple R LRH (Low Ride Height), Street Triple RS

1. Remove the bar end finishers from thehandlebar, as described in the Service Manual.Retain the bar end finishers for reuse, discardthe finisher fixings.

2. Remove the original bar end mirrors from themotorcycle as described in the Service Manual.Retain the mirrors if the motorcycle is to bereturned to its original condition.

Note:

• For motorcycles fitted with 22.2 mm handlebarsonly. The accessory kit may include ahandlebar plug. If the accessory kit includes ahandlebar plug, replace the left hand originalhandlebar plug, if fitted, following steps 3 to 6.If the accessory kit does not include ahandlebar plug, or the original handlebar plug isnot fitted, continue from step 7. The originalhandlebar plug can be identified by theextended section of the handlebar plug visiblepast the handlebar grip, as shown below.

1. Handlebar plug

3. If a handlebar plug has been identified, removethe left hand side handlebar grip, as describedin the Service Manual. Retain the handlebargrip for reuse.

4. Remove the original handlebar plug from thehandlebars. Retain the handlebar plug forreuse if the motorcycle is to be returned to itsoriginal condition.

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5. Fit the accessory handlebar plug from the kit,as shown.

1. Handlebar plug

6. Refit the handlebar grip, as described in theService Manual.

Note:

• There are alternative size friction ringsprovided in the kit. For Street Cup, Thruxton1200 R, Speed Triple and Street Triple modelsuse the 22.2 mm diameter friction ring. ForBonneville Bobber, Bonneville Bobber - Blackand Thruxton 1200 models use the 25.4 mmfriction ring.

1. Friction ring, 22.2 mm diameter2. Friction ring, 25.4 mm diameter

7. Replace the friction ring with the correct sizefriction ring from the kit.

1. Friction ring2. Mirror3. Finisher4. Fixing5. Handlebar


the handlebar. Adjust the mirror assembly toprovide clear rear visibility in the normal ridingposition. Fit the M6 cap head screw from the kitand tighten to 10 Nm.


WarningWhen friction rings are fitted to the handlebarensure they are a tight fit. Friction rings which areloose on the handlebar will prevent secure fittingof a bar end mirror.

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the handlebar. Adjust the mirror assembly toprovide clear rear visibility in the normal ridingposition. Fit the M6 cap head screw from the kitand tighten to 3.5 Nm.


10. Refit the original, or purchased Accessory barend finisher and retain with the M6 x 20 mmcountersunk head screw from the bar endfinisher kit. Tighten the screw to 5 Nm.

11. Repeat steps 3 to 6 if fitting a bar end mirror tothe opposite side of the motorcycle.

Note:

• The original flat style bar end finisher is notsuitable for use when a bar end mirror has beenremoved. A new cup style finisher kit must beused. There are a number of different colourcup style bar end finisher kits available. Referto the Triumph Accessory Catalogue for details.

1. Bar end finisher, cup style2. Bar end finisher, flat style

12. If only one accessory bar end mirror is fitted, fita new cup style bar end finisher onto the sideof the handlebar without a bar end mirror.Retain with the M6 x 20 mm countersunk headscrew from the bar end finisher kit. Tighten thescrew to 5 Nm.

1. Bar end finisher2. Screw, M6 x 20 mm

WarningWhen fitting the mirror assembly onto thehandlebar friction ring, ensure there is sufficientclearance between the mirror and throttle grip.Failure to allow clearance could restrict the freemovement of the throttle grip and prevent correctthrottle operation. Riding a motorcycle when thereis any doubt as to any aspect of the performanceof the throttle operation may result in loss ofmotorcycle control and an accident.

WarningMove the handlebars to left and right full lockwhile checking that cables and harnesses do notbind. Cables or harnesses that bind will restrictthe steering and may result in loss of motorcyclecontrol and an accident.

WarningIf the mirror fixing is too loose the mirror mayblow back at speed. This will result in a loss ofvision to the rear of the motorcycle. It’s dangerousto ride a motorcycle without sufficient rearwardvision.

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All Models

1. Carefully check that the twist grip rotatessmoothly through its full range of movement,and is not restricted in any way. If anytightness or resistance is felt, check and rectifythe cause before riding the motorcycle.

2. Fully engage both the clutch and brake leversand check that the levers do not contact thebar end mirrors. If the operation of the clutchor brake levers is restricted in any way bycontact with the bar end mirrors, rectify thecause before riding the motorcycle.

WarningCheck the operation of the twist grip. Ensure thatthe rearward and forward movement of the grip issmooth, without tightness and will return to thethrottle closed position when released.

A tight or stuck twist grip may result in loss ofmotorcycle control and an accident.

WarningFully engage both the clutch and brake levers andcheck that the levers do not contact the bar endmirrors. If the levers do contact the bar endmirrors clutch engagement and braking force willbe restricted and may result in loss of motorcyclecontrol and an accident.

WarningAfter fitting the accessory kit the motorcycle willexhibit new handling characteristics. Operate themotorcycle in a safe area free from traffic to gainfamiliarity with any new characteristics. Operationof the motorcycle when not familiar with any newhandling characteristics may result in loss ofmotorcycle control and an accident.

WarningIf, after fitting this accessory kit, you have anydoubt about the performance of any aspect of themotorcycle, contact an authorised Triumph dealerand do not ride the motorcycle until theauthorised dealer has declared it fit for use. Ridinga motorcycle when there is any doubt as to anyaspect of the performance of the motorcycle mayresult in loss of motorcycle control and anaccident.

WarningNever ride an accessory-equipped motorcycle atspeeds above 80 mph (130 km/h).

The presence of accessories will cause changes inthe stability and handling of the motorcycle.Failure to allow for changes in motorcycle stabilitymay result in loss of motorcycle control and anaccident. Remember that the 80 mph (130 km/h)limit will be reduced by the fitting of non-approvedaccessories, incorrect loading, worn tyres, overallmotorcycle condition and poor road or weatherconditions.

WarningThe motorcycle must not be operated above thelegal road speed limit except in closed-courseconditions.

WarningOnly operate this Triumph motorcycle at highspeed in closed-course, on-road competition or onclosed-course racetracks. High-speed operationshould only be attempted by riders who have beeninstructed in the techniques necessary for highspeed riding and are familiar with the motorcycle’scharacteristics in all conditions.

High-speed operation in any other circumstancesis dangerous and may result in loss of motorcyclecontrol and an accident.

Accessory Fitting Instructions - Triumph Instructions… · Accessory Fitting Instructions ......

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