ABB-565-WPO_5 Essentials of Low Voltage Switchgear Solutions_web Compressed
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Transcript of ABB-565-WPO_5 Essentials of Low Voltage Switchgear Solutions_web Compressed
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ABB
ABB MNS5 essentials of low voltageswitchgearsolutions
ABB Business Unit Low Voltage Systems, 2013
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ABB
Industrial challenges
Tight budgets
Project deadlines
Limited resources
Ensuring safety of personnel andproperty
Minimizing downtime
Increasing reliability
Adapting to changing business needs
Low voltage switchgearsolutionsEssential solutions to everyday challenges
September 6, 2013 | Slide 2
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Five essentials of low voltage switchgearsolutions
September 6, 2013 | Slide 3
Availabilityand reliability
Easeof doingbusiness
Ease ofmaintenance
Safety
Flexibility
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ABB
ABB low voltage switchgear systemsSolutions for power distribution and motor control
September 6, 2013 | Slide 4
Chemicals, oiland gas
Data centers
Infrastructure
Marine
Metals andmining
Nuclear power
Power, utilities,and renewables
Pulp and paper
Water
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Ease of doing business
September 6, 2013 | Slide 5
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Businesses need vendors they can count on
Need to know who they can call and where
Direct access to experts (no middlemen)
Consistency in design
Availability and easy access to services during start-up andproduct life-cycle
Ease of doing businessChallenges
September 6, 2013 | Slide 6
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A single point of contact
Single point of contact from purchaseorder to delivery
No middlemen
On-site supervision and services duringstart-up
Training
Comprehensive after-sale support
Ease of doing businessSolutions
September 6, 2013 | Slide 7
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Ease of doing businessSolutions
September 6, 2013 | Slide 8
Global expertise; local service
3000+ ABB professionals in > 30 countries3000+ ABB professionals in >30 countries
Global expertise; local service
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Global design; local expertise
Global design platform
Unified best practices
40+ years of experience
Ease of doing businessSolutions
September 6, 2013 | Slide 9
Millions of MNS vertical sections and tens of millions of functionalunits installed and in operation
Watch the video
http://www.youtube.com/watch?v=7TNgwlOYtAUhttp://www.youtube.com/watch?v=7TNgwlOYtAU -
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Safety
September 6, 2013 | Slide 10
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Protect personnel and property
Arc flash incidents kill more than 1person per day in the US1
Average medical costs are $1.5 M2
Over $1 M in property damages perincident
SafetyChallenges
September 6, 2013 | Slide 11
1Source: IEEE
2Source: Flacon Engineering Consultants
Photo Coastal Training Technologies Corp
Average litigation costs are $5-10 M per incident2
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SafetySolutions
September 6, 2013 | Slide 12
The MNS lowvoltageswitchgearsolutionsmeet andexceed theIEC 61439-
1/-2 and IEC61641 safetystandards forarc flashprotection.
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Active protection prevents incidentsfrom occurring
Fault-free zone extends from multi-function wall over power contacts to theshort-circuit protection device of the
functional unit
Embedded vertical distribution bars forsuperior phase segregation andmaximum creepage distance
No exposed live parts (touch-proof
design IP2X)
No shutters required
SafetySolutions
September 6, 2013 | Slide 13
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Passive protection safeguardspersonnel and property
Compartmentalized/ modular designapproach limits arc damage
Segregated compartments Multi-function wall forms a gas-tight seal
between main bus bar and equipmentcompartment
Separation of the power and control
circuitry isolates control technicians frompower circuits
SafetySolutions
September 6, 2013 | Slide 14Watch the video
http://www.youtube.com/watch?v=9dMIMjrLvZ4http://www.youtube.com/watch?v=9dMIMjrLvZ4 -
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Availability and reliability
September 6, 2013 | Slide 15
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Low voltage switchgear environmentscan be toughe.g. corrosive, dusty, high vibration
Hot spots
Heat dissipation
Regular maintenance requirements,upgrades, retrofit
Unplanned downtime
Availability and reliabilityChallenges
September 6, 2013 | Slide 16
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Availability and reliabilitySolutions
September 6, 2013 | Slide 17
Designed for reliability
Power contacts are independentlycertified for 1000+ operations, morethan 5X industry standard
Cable forces are decoupled from thepower contacts to eliminate hot spots
Cables are double-insulated
Better cooling through individual ventingof compartments to avoid thermal
interference
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Availability and reliabilitySolutions
September 6, 2013 | Slide 18
Address problems before they occur
Real-time condition monitoring tomonitor the health of the asset andaddress problems before they occur
Redundant communications interfacesensure 100% process control back up
Reduces downtime by as muchas 50%
Watch the video
http://www.youtube.com/watch?v=uqOZ6KgoACQhttp://www.youtube.com/watch?v=uqOZ6KgoACQ -
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Flexibility
September 6, 2013 | Slide 19
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Control costs; prepare for the future
Changing business and marketrequirements
Constrained budgets
Regulations
FlexibilityChallenges
September 6, 2013 | Slide 20
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Adapt to changing business needs
Mix and match feeders, motor starters,variable speed drives, soft starters, andreactive power compensation, all in asingle line-up
FlexibilitySolutions
September 6, 2013 | Slide 21
99% of ABBs customers use
standardized components for acustomized line-up
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FlexibilitySolutions
September 6, 2013 | Slide 22
Adapt to changing business needs
Front accessible install virtuallyanywhere, without the need to accessthe back of the structure
Flexible arrangements to meet thecustomers footprint requirements
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FlexibilitySolutions
September 6, 2013 | Slide 23
Lower costs through industrystandardization
Non-proprietary, human-machineinterface
Supportfor industry standardcommunications protocols includingModbus RTU, Modbus TCP, Profibus,and Profinet
Watch the video
http://www.youtube.com/watch?v=UjpqZ80xeVUhttp://www.youtube.com/watch?v=UjpqZ80xeVU -
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Ease of maintenance
September 6, 2013 | Slide 24
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Do more with less
Maintenance = downtime
Constrained operations budgets
Fewer resources
Less experienced workforce
Unmanageable spare parts inventories
Ease of maintenanceChallenges
September 6, 2013 | Slide 25
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Ease of maintenanceSolutions
September 6, 2013 | Slide 26
Lower maintenance requirements
Maintenance-free mechanicalstructure and main bus bar system
Withdrawable units get back online20-30X faster
No exposed live parts (touch-proofdesign IP2X) even insidecompartments
No need to power down the unit for
software application changes
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Ease of maintenanceSolutions
September 6, 2013 | Slide 27
Reduce inventory with standardized parts
Reduce spare parts inventory by as much as 75%
Manageable with less capital lockup
Increased availability
Less downtime
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Ease of maintenanceSolutions
September 6, 2013 | Slide 28
Service after the sale
Level 1Priority care
Level 2Preventive care
Level 3Performance care
Level 4Advanced care
Technical support Visual inspection Visual inspection Installation of
condition monitoringsoftware
Practical userguidance
Functional testing Functional testingand verification
Remote accessconnection setup
Operational caretraining
Service report Thermographic scan 24/7 remotediagnostics and
supportPriority emergencyservice
Componentreplacement
Performance report Condition-basedmaintenance
Complete spare partshandling
Watch the video
http://www.youtube.com/watch?v=gM_PbnthuK4http://www.youtube.com/watch?v=gM_PbnthuK4 -
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MNS platformAt-a-glance
September 6, 2013 | Slide 29
Ease ofdoing business
3000+ professionals in more than30 countries
SafetyExceeds the IEC standards for arc flashprevention and protection
Availabilityand reliability
Reduce downtime by as much as 50%
Flexibility
Standardized components and support
for industry standard communicationprotocols
Ease ofmaintenance
Decrease spare parts inventory by asmuch as 75%
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