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    Phase Diagram BKTK-2011

    Phase Diagram

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    Phase Diagram BKTK-2011

    An Introduction

    To have better properties, materials can be fabricated and be

    composed of different compounds / atoms alloys material.

    The properties of the alloys is strongly dependent on the

    characteristic of microstructure of the alloys.

    The characteristic on the alloys can be described using Phase

    Diagram of the alloys. The characteristic is determined by elements

    present, composition, heat treatment.

    Valuable informations of alloys are often explainable from their PhaseDiagram

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    Phase Diagram BKTK-2011

    Some definitions

    Component : pure/stable compounds (metals or oxides) of which an

    alloy is composed

    System : material under consideration or possible alloys consisting of

    the same components.

    Solid solution : a solution that consists of at least two different

    components.

    Solubility limit: maximum concentration of solute can be dissolved in the

    solvent in a solid solution.

    Phase : homogeneous portion of a system that has uniform physical and

    chemical charateristics

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    Phase Diagram BKTK-2011

    Some definitions (2)

    Equilibrium : a state or condition where free energy of the system is

    minimum (time independent property) a function of temperature,

    pressure and composition.

    Phase equillibrium: equillibrium state when it applies to a systemconsists of more than one phase.

    Metastable state: a non equilibrium condition of a system since the

    equilibrium state is very slowly to reach.

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    Phase Diagram BKTK-2011

    The Gibbs phase rule*

    P + F = C + N

    Number of phases

    Number of

    noncompositional variables(temperature, pressure)Number of

    components

    Number of degrees of freedom

    external controlled variables

    *J. William Gibbs (1928)

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    Phase Diagram BKTK-2011

    Water - Sugar

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    Nickel - Copper

    Melting point

    of Cu

    Melting point

    of Ni

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    The phase composition

    T

    emperature,

    C

    Composition, wt%

    L (liquid)

    A

    B

    C

    L +

    TA

    TB

    TC

    CoCL C

    Tie line / Isotherm

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    The phase amount

    T

    emperature,

    C

    Composition, wt%

    L

    A

    B

    C

    L +

    TA

    TB

    TC

    CoCL C

    R S

    Lever rule

    L mass fraction :

    WL= (C-Co)/(C-CL)

    mass fraction :W

    = (Co-CL)/(C-CL)

    CL

    WL+C

    W

    = Co

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    Development of microstructure

    equilibrium process

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    Development of microstructure

    nonequilibrium process

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    Eutectic system

    L (liquid)

    + L + L

    +

    A

    B

    C

    F

    G

    H

    E

    (X) (Y)

    liquidus

    solidus

    solvus

    Composition (wt%)

    Temperature(C)

    TE

    CECE CE

    ( ) ( ) ( )cooling

    E E Eheating

    L C C C

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    Microstructure of the eutectic system

    L (liquid)

    + L + L

    +

    (X) (Y)Composition (wt%)

    Temperatu

    re(C)

    A B C

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    Microstructure of the eutectic system (2)

    (A) (B) (C)

    primary

    eutecticprimary

    eutectic

    Eutectic structure

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    Eutectoid system

    + +

    +

    E

    (X) (Y)

    solvus

    Composition (wt%)

    Temperatu

    re(C)

    ( ) ( ) ( )cooling

    E E Eheating

    C C C

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    Phase Diagram BKTK-2011

    Peritectic system

    L

    + L

    + L +

    P

    (X) (Y)Composition (wt%)

    Temperatu

    re(C)

    cooling

    heatingL

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    Systems with intermediate phases

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    Iron-Carbon System

    FCC

    BCC

    BCC

    Iron carbide

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    Iron-Carbon System (2)

    Eutectic reaction at 1147C:

    3(4.3 % ) (2.14 % ) (6.7 % )cooling

    heatingL wt C wt C Fe C wt C

    Eutectoid reaction at 727C:

    3(0.76 % ) (0.022 % ) (6.7 % )cooling

    heatingwt C wt C Fe C wt C

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    Phase Diagram BKTK-2011

    Iron-Carbon System (3)

    The most commond Fe-C alloys:

    Pure iron (< 0.008 wt%C)

    Steel (0.008 wt%C 2.14 wt%C)

    Cast iron (2.14 wt%C

    6.70 wt%C)

    The microstructure of the alloys is strongly dependent on

    both the C content and temperature treatment during

    fabrication.

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    Phase Diagram BKTK 2011

    Heating or cooling through

    hypoeutectoid