6-81-1047 Rev 1

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IN SPE C T ION A N D T E ST PL A NFO R

ST A T ION A R Y N IC KE L C A D MIUM BA T T E R Y

STANDARD SPECI F I CATI ON NO.

6-81-1047 Rev. 1

o f 5

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INSPECTION AND TEST PLAN

FOR

STATIONARY NICKEL-CADMIUM BATTERY

/C29.06.2012 Revised and Re- i ssued HV J DM

0 01.12.2008 Issue d fo r im plem e nta tion S A SK D SK P VC

Rev.No .

Date PurposePrepared

byChe cke d

by

S t anda r ds C omm i tt eeCo n v e n o r

S t a n d a rd s Bu re a uCha i rman

A ppr oved by

Copyright EIL — Al l rights reservedormat No. 8-00-0001-F7 Rev. 0

7/28/2019 6-81-1047 Rev 1


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S T A N D A R D S P E C I F IC A T I O N N O .

6 - 8 1 . 1047 Rev . 1

of 5

Abbreviations

AS

BASEEFA

BIS

CCE or CCOE

CELL

CIMFR

C E

DFT

DT

DPT

ERTL

FCRI

FM

FLP

RIC

ITP

IP

IC

IG C

IE C

JE C

LPT

Alloy Steel

British Approval Service for Electrical Equipment in Flammable

Atmospheres

Bureau of Indian Standards

Chief Controller of Explosives

Certification Engineers International Limited

Central Institute of Mining & Fuel Research

Carbon Equivalent

Dry Film Thickness

Destructive Testing

Dye Penetrate Testing

Electronics Regional Test Laboratory

Fluid Control Research Institute

Factory Mutual

Flame Proof

Hydrogen Induced Cracking

Inspection and Test Plan

Ingress Protection

Inspection Certification

Inter Granular Corrosion

International Electro technical Commission

Japanese Electro technical Committee

Liquid Penetrate Testing

MPT/MT

MRT

MTC

MO C

NPSH

NDT

NEMA

PO

PESO

PQR

PR

PMI

PV C

QC

RT

TC

TPI or TPIA

UT

UL

VDR

WPSWPQ

XLPE

Magnetic Particle Testing

Mechanical Run Test

Material Test Certificate

: Material of Construction

Net Positive Suction Head

Non Destructive Testing

National Electrical Manufacturers Association

Purchase Order

Petroleum Explosive Safety Organization

: Procedure Qualification Record

: Purchase Requisition

: Positive Material Identification

: Poly Vinyl Chloride

Quality Control

Radiography Testing

Test Certificate

: Third Party Inspection Agency

Ultrasonic Testing

: Under writer Laboratories

Vendor Data Requirement

: Welding Procedure Specification

: Welders Performance Qualification

: Cross Linked Poly Ethylene

Inspection Standards Committee

Convenor . Dar Lhaudnary

Members:

Mr. S.C. Gupta

Mr. G. Suresh

Mr. RK Singh Mr. MP Jain (Projects)

Mr. Rajeev Kumar Mr. G. Poomachandra Rao

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7/28/2019 6-81-1047 Rev 1


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N W T x w e r w a m a a t i n i ) ( A ca n c i I n cks U nde l t a ‘ o ng )

INSPECTION AND TEST PLANFO R

S T A T I O N AR Y N I C K E L C A D M I U M B A T T E R Y

STANDARD SPECIFICATION NO.

6-81-1047 Rev. 1

o f 5

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing & inspection requirements of Stationary Nickel Cadmium Battery.

2.0REFERENCE DOCUMENTS

PO/PR & Standards referred there in /Job specifications / Approved documents.

3.0INSPECTION AND TEST REQUIREMENTS

SLN O .

STAGE/ ACTIVITY CHARACTERISTICSQUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIEREIL/TPIAUPPLIER

1.0 Procedures -- -- -- -- -- --

2.0 Material Inspection

2.1

Incoming Material like

Flame arrester, Electrodes

used, Electrolyte ,

containers, Insulators,

Battery stand and other

accessories

Physical and Dimensional checks(as applicable),

Mechanical properties, Chemical properties of the

electrolyte and containers

100%

Sub-Supplier's

TC / Supplier

Test Records/

Third party lab

H H R

Format N o. 8-00-0001-F7 Rev. 0 Copyright EIL — Al l rights reserved

7/28/2019 6-81-1047 Rev 1


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S T A N D A R D S P E C I F IC A T I O N N O .

6-81-1047 Rev. 1

Pa g e 4 of 5

SL

NO.STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SUB

SUPPLIERSUPPLIER EIL/TPIA

3.0 Inprocess Inspection

3.1 Battery assembly Visual, Dimensions, Bill of Material 100%Supplier's Test

Records- H R

4.0 Final Inspection

4.1 Battery(Acceptance Tests)

Physical and BoM Verification.

Check calibration status of all testing

equipment.Polarity and absence of short circuit

Dimension, mass and layout check.

Test For Ah capacity

Test For voltage during discharge at C10 rating.

Internal resistance test

Dimension, Paint Shade and Paint Thickness of

Battery Stands

100% bySupplier and

on Random

Basis by

EIL/TPIA

Inspection test

records- H H

4. 2 Battery (Type Tests)

Air Pressure Test

Test for charge retention/ loss of capacity.

Ampere hour and Watt-hour efficiency test.

One Sample/

Rating Report

Type Test- H R

5.0 Painting and Packing

5.1 Packing of Battery

Visual.

Suitable protection to prevent entry of

foreign material.

Proper packing to prevent any damage

during transportation.

100% Test records - H --

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7/28/2019 6-81-1047 Rev 1


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CFRI711 I A Gavt a Ma underLinv



STANDARD SPECI F I CATI ON NO.

6-81-1047 Rev. 1

o f 5

SL

N O .STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU BSUPPLIER EIL/TPIA

SUPPLIER

6.0 Documentation and IC

6.1 Documentation and IC • Review of Internal Test Reports.

IC issuance100%

Supplier's Test

Records /

Inspection

Certificate (IC)

- H H

Legends: H- Hold (Do not proceed without approval), Random -10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed

aeschedueddae

NOTES (As applicable):Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier

In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.

This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.

Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format N o. 8-00-0001-F7 Rev. 0

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6-81-1047 Rev 1

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