5STEERBR

download 5STEERBR

of 35

Transcript of 5STEERBR

  • 5/21/2018 5STEERBR

    1/35

    1

  • 5/21/2018 5STEERBR

    2/35

    STEERINGCYLINDER

    STEERINGHYDRAULIC

    TANK

    STEERINGCOOLERS

    STEERINGCOOLING

    PUMP

    STEERINGCONTROL

    VALVE

    STEERINGPUMPS

    COMPENSATORVALVE GROUP

    PRESSUREREDUCING

    VALVES

    NEUTRALIZERVALVES

    METERINGPUMP

    STEERINGFILTER

    SUPPLEMENTALSTEERING

    PUMP

    DIVERTERVALVE

    994 WHEEL LOADER

    STEERING SYSTEM

    V-2

  • 5/21/2018 5STEERBR

    3/35

    V-3COMPONENTS

    BRAKE OIL

    COOLING

    TANK

    IMPLEMENT

    OIL COOL-

    ING FILTER

    STEERING

    AND BRAKE

    COOLING

    FILTER

    STEERING

    AND BRAKE

    OIL TANK

  • 5/21/2018 5STEERBR

    4/35

    V-4PUMP COMPONENTS

    RIGHT

    STEERING

    PUMP

    LEFT

    STEERING

    PUMP

    BRAKE

    COOLING

    PUMP

    PUMP

    COMPENSATOR

    PUMP

    COMPENSATOR

  • 5/21/2018 5STEERBR

    5/35

    SWASHPLATE

    LARGEACTUATOR

    PISTON

    STEERING PUMP ANDCOMPENSATOR VALVE

    LOW PRESSURE STANDBY

    FROM STEERINGCONTROL VALVE

    FLOWCOMPENSATORSPOOL

    PRESSURECOMPENSATORSPOOL

    CONPENSATOR VALVE

    SMALLACTUATOR PISTON

    MINIMUM ANGLESTOP

    MAXIMUM ANGLE

    STOP

    CHARGEPUMP

    V-5

  • 5/21/2018 5STEERBR

    6/35

    SWASHPLATE

    LARGEACTUATOR

    PISTON

    STEERING PUMP ANDCOMPENSATOR VALVE

    UPSTROKE

    FROM STEERINGCONTROL VALVE

    FLOWCOMPENSATORSPOOL

    PRESSURECOMPENSATORSPOOL

    CONPENSATOR VALVE

    SMALLACTUATOR PISTON

    MINIMUM ANGLESTOP

    MAXIMUM ANGLESTOP

    CHARGEPUMP

    V-6

  • 5/21/2018 5STEERBR

    7/35

    SWASHPLATE

    LARGEACTUATOR

    PISTON

    STEERING PUMP ANDCOMPENSATOR VALVE

    CONSTANT FLOW

    FROM STEERINGCONTROL VALVE

    FLOWCOMPENSATORSPOOL

    PRESSURECOMPENSATORSPOOL

    CONPENSATOR VALVE

    SMALLACTUATOR PISTON

    MINIMUM ANGLESTOP

    MAXIMUM ANGLE

    STOP

    CHARGEPUMP

    V-7

  • 5/21/2018 5STEERBR

    8/35

    SWASHPLATE

    LARGEACTUATOR

    PISTON

    STEERING PUMP ANDCOMPENSATOR VALVE

    DESTROKE

    FROM STEERINGCONTROL VALVE

    FLOWCOMPENSATORSPOOL

    PRESSURECOMPENSATORSPOOL

    CONPENSATOR VALVE

    SMALLACTUATOR PISTON

    MINIMUM ANGLESTOP

    MAXIMUM ANGLE

    STOP

    CHARGEPUMP

    V-8

  • 5/21/2018 5STEERBR

    9/35

    SWASHPLATE

    LARGEACTUATOR

    PISTON

    STEERING PUMP ANDCOMPENSATOR VALVE

    RELIEF

    FROM STEERINGCONTROL VALVE

    FLOWCOMPENSATORSPOOL

    PRESSURECOMPENSATORSPOOL

    CONPENSATOR VALVE

    SMALLACTUATOR PISTON

    MINIMUM ANGLESTOP

    MAXIMUM ANGLE

    STOP

    CHARGEPUMP

    V-9

  • 5/21/2018 5STEERBR

    10/35

    ORIFICE 2

    FROM RIGHTSTEERING PUMP

    DRAIN PASSAGE

    SHIMS

    FROM LEFTSTEERING PUMP

    ANDSUPPLEMENTALSTEERING VALVE

    TO HMUSTEERING OIL

    PRESSURESWITCH

    VALVE SPOOL

    ORIFICE 1

    VALVE 1VALVE 2

    SELECTOR AND PRESSURE CONTROL VALVES

    V-10

  • 5/21/2018 5STEERBR

    11/35

    L R PT

    CONTROLSECTION

    SLEEVE

    SPOOL

    DRIVEPIN THERMAL BLEEDPASSAGES

    CENTERINGSPRINGS

    METERINGSECTION

    ROTOR

    STATOR

    HAND METERING UNITNEUTRAL

    V-11

  • 5/21/2018 5STEERBR

    12/35

    L R PT

    L R PT

    HAND METERING UNIT

    METERINGSECTION

    CONTROLSECTION

    SPOOL

    ROTOR

    STATOR

    CENTERINGSPRINGS

    LEFT TURN

    RIGHT TURN

    V-12

  • 5/21/2018 5STEERBR

    13/35

    TOSTEERINGCONTROL

    VALVEFROM HMU

    CHECK VALVE

    SPRINGVALVE SPOOL

    FROMSTEERINGCONTROL

    VALVETO HMU

    CHECKVALVE

    SPRING

    VALVE SPOOL

    NEUTRALIZER VALVE

    LESS THAN MAXIMUM TURN

    MAXIMUM TURN

    V-13

  • 5/21/2018 5STEERBR

    14/35

    STEERING CONTROL VALVE

    HOLD

    CONTROLSPOOL

    RELIEF VALVE

    DOUBLE CHECK VALVE

    SIGNALPASSAGE

    FROMHMU

    FROMHMUTO STEERING

    CYLINDERS

    TO STEERING

    CYLINDERS

    FROM STEERING PUMPS

    V-14

  • 5/21/2018 5STEERBR

    15/35

    STEERING CONTROL VALVE

    RIGHT TURN

    CONTROLSPOOL

    RELIEFVALVE

    DOUBLE CHECK VALVE

    SIGNALPASSAGE

    FROMHMU

    FROMHMUTO STEERING

    CYLINDERS

    FROM STEERING

    CYLINDERS

    TO TANK

    FROM STEERING PUMPS

    V-15

  • 5/21/2018 5STEERBR

    16/35

    STEERING SYSTEMHOLD

    STEERING AND

    BRAKE TANK

    LEFTNEUTRALIZER

    VALVE

    RIGHTNEUTRALIZER

    VALVE

    HAND METERING UNIT

    STEERINGCONTROL VALVE

    STEERINGCYLINDERS

    LINERELIEFVALVES

    RIGHT PUMP

    RIGHT PUMP COMPENSATOR VALVE

    PRESSURE ANDSELECTOR VALVES

    CHECKVALVE

    CHECKVALVE

    LEFT PUMPCOMPENSATOR VALVE

    CHECKVALVE

    LEFT PUMP V-16

  • 5/21/2018 5STEERBR

    17/35

    STEERING SYSTEMGRADUAL RIGHT TURN

    STEERINGCYLINDERS

    LINERELIEFVALVES

    DOUBLECHECKVALVE

    NEUTRALIZERVALVES

    HANDMETERING

    UNIT

    PRESSUREAND

    SELECTORVALVE 2

    PRESSUREAND

    SELECTORVALVE 1

    RIGHT PUMPCOMPENSATOR

    VALVE

    LEFT PUMPCOMPENSATOR

    VALVE

    CHECKVALVE

    CHECKVALVE

    RIGHT PUMP

    LEFT PUMP

    STEERING ANDBRAKE TANK

    RELIEFVALVE

    V-17

  • 5/21/2018 5STEERBR

    18/35

    STEERING SYSTEM WITH SUPPLEMENTAL STEERINGDIFFERENTIAL PRESSURE BELOW 1220 kPa (175 psi)

    REVERSING

    SPOOL INLETCHECKVALVES

    SUPPLEMENTALPUMP

    FLOWCHECKVALVES

    OUTLET CHECK VALVE

    DIVERTERSPOOL RELIEF

    VALVE

    NEUTRALIZERVALVES

    HANDMETERING

    UNIT

    PRESSUREAND

    SELECTORVALVE 2

    PRESSUREAND

    SELECTORVALVE 1

    RIGHT PUMPCOMPENSATOR

    VALVE

    LEFT PUMP

    COMPENSATORVALVE

    RIGHT PUMP

    LEFT PUMP

    STEERING ANDBRAKE TANK

    V-18

  • 5/21/2018 5STEERBR

    19/35

    STEERING SYSTEM WITH SUPPLEMENTAL STEERING

    REVERSINGSPOOLINLET

    CHECKVALVES

    SUPPLEMENTALPUMP

    FLOWCHECK

    VALVES

    OUTLET CHECK VALVE

    DIVERTERSPOOL RELIEF

    VALVE

    NEUTRALIZERVALVES

    HAND

    METERINGUNIT

    PRESSUREAND

    SELECTORVALVE 2

    PRESSUREAND

    SELECTORVALVE 1

    RIGHT PUMPCOMPENSATOR

    VALVE

    LEFT PUMPCOMPENSATORVALVE

    RIGHT PUMP

    LEFT PUMP

    STEERING ANDBRAKE TANK

    DIFFERENTIAL PRESSURE ABOVE 1220 kPa (175 psi)

    V-19

  • 5/21/2018 5STEERBR

    20/35

    STEERING SYSTEM WITH SUPPLEMENTAL STEERING

    REVERSINGSPOOLINLET

    CHECKVALVES

    SUPPLEMENTALPUMP

    FLOWCHECK

    VALVES

    OUTLET CHECK VALVE

    DIVERTERSPOOL RELIEF

    VALVE

    NEUTRALIZERVALVES

    HAND

    METERINGUNIT

    PRESSUREAND

    SELECTORVALVE 2

    PRESSUREAND

    SELECTORVALVE 1

    RIGHT PUMPCOMPENSATOR

    VALVE

    LEFT PUMPCOMPENSATORVALVE

    RIGHT PUMP

    LEFT PUMP

    STEERING ANDBRAKE TANK

    ENGINE OFF

    V-20

  • 5/21/2018 5STEERBR

    21/35

    STEERING COOLING SYSTEM

    STEERINGCOOLER

    PUMP

    FLUIDSAMPLING

    VALVE

    FILTERFILTER

    BYPASSVALVE

    OIL COOLER CORES

    COOLERBYPASSVALVE

    V-21

  • 5/21/2018 5STEERBR

    22/35

    V-22

    STEERING AND BRAKE OIL COOLERS

    MODULES

    MACHINE

    RIGHT

    SIDE6 5 4

    IMPLEMENT OIL COOLERS

    MODULES 677 5 4

  • 5/21/2018 5STEERBR

    23/35

    LEFTBRAKEPEDAL

    RIGHTBRAKEPEDAL

    RIGHT BRAKE

    VALVE

    PARKING BRAKEVALVE

    BRAKEACCUMULATORS

    LEFT FRONTSERVICE BRAKE

    LEFT REARSERVICE BRAKE

    RIGHT FRONTSERVICE BRAKE

    RIGHT REARSERVICE BRAKE

    PARKINGBRAKE

    BRAKE OILCOOLER CORE GROUP

    BRAKE

    COOLINGPUMP

    BREATHER

    BREATHER

    VARIABLEDISPLACEMENT

    PISTON PUMP

    PRESSURECOMPENSATOR

    VALVE

    PUMPACTUATOR

    STEERING AND BRAKETANK

    BRAKE COOLINGTANK

    PRESSURE

    RELEASE SPOOL

    MANUALSPOOL

    NEUTRALIZER VALVEFROM

    TRANSMISSIONNEUTRALIZER VALVE BRAKE SYSTEM

    ENGINE OFF

    V-23

  • 5/21/2018 5STEERBR

    24/35

    PUMP SERVO VALVE CONTROL PISTON

    CONTROL PISTON

    PASSAGE

    SPRING

    SWASHPLATEPISTON ASSEMBLY

    DRIVE SHAFT

    BARREL

    OUTLET PASSAGE

    INLET PASSAGE

    BRAKE PUMPLOW PRESSURE

    V-24

  • 5/21/2018 5STEERBR

    25/35

    FROM PUMPOUTLET

    TO CONTROLPISTON

    ADJUSTMENTBOLT

    LOCKNUT PRESSURE COMPENSATOR SPOOL

    FROM PUMPOUTLET

    TO CONTROLPISTON

    ADJUSTMENTBOLT

    LOCKNUT PRESSURE COMPENSATOR SPOOL

    LOW BRAKE SYSTEM PRESSURE HIGH BRAKE SYSTEM PRESSURE

    PUMP SERVO VALVE

    V-25

  • 5/21/2018 5STEERBR

    26/35

    PUMP SERVO VALVE CONTROL PISTON

    CONTROL PISTONPASSAGE

    SPRING

    SWASHPLATE

    PISTON ASSEMBLY

    DRIVE SHAFT

    BARREL

    OUTLET PASSAGE

    INLET PASSAGE

    BRAKE PUMPHIGH PRESSURE

    V-26

  • 5/21/2018 5STEERBR

    27/35

    BRAKERELEASED

    BRAKE CONTROLVALVE

    PLUNGERSPRINGSSPOOL

    PISTON SPRING

    SUPPLYOIL

    TOTANK

    CHECK VALVE

    TO SERVICE BRAKES AND

    NEUTRALIZER VALVE

    BRAKEENGAGED

    PLUNGERSPRINGSSPOOL

    CHECKVALVE

    TO SERVICE BRAKESANDNEUTRALIZER VALVE

    V-27

  • 5/21/2018 5STEERBR

    28/35

    TO DRAIN

    TO TRANSMISSIONNEUTRALIZER VALVE

    FROM BRAKECONTROL VALVE

    TO BRAKE CONTROL VALVE

    MANUALSPOOL

    PRESSURERELEASE

    SPOOL

    TO DRAIN

    FROM TRANSMISSIONNEUTRALIZER VALVE

    FROM SERVICEVALVE

    FROM BRAKE CONTROL VALVE

    PRESSURERELEASE

    SPOOL

    MANUALSPOOL

    TRANSMISSION ENGAGEDBRAKES SLOWLY DISENGAGED

    LEFT BRAKE PEDAL RELEASEDTRANSMISSION DISENGAGED

    BRAKES ENGAGED

    LEFT BRAKE PEDAL DEPRESSED

    NEUTRALIZER VALVES V-28

  • 5/21/2018 5STEERBR

    29/35

    DISC-TYPE

    SPINDLE

    PLATES

    DISCS

    PISTON

    OIL CHAMBER

    WHEELASSEMBLY

    HOUSING

    WHEEL BRAKE

    V-29

  • 5/21/2018 5STEERBR

    30/35

    SEPARATOR PLATESDISCS

    TOPARKINGBRAKE

    CONTROLVALVE

    PRESSUREPLATE

    SPRINGS

    DRIVESHAFT

    RODS

    BRAKE ENGAGED

    MACHINEFRAME

    DRIVE SHAFT

    FROMPARKINGBRAKE

    CONTROLVALVE

    BRAKE RELEASEPISTON

    SPRINGS

    BRAKE RELEASED

    PARKING BRAKEV-30

  • 5/21/2018 5STEERBR

    31/35

    BRAKE SYSTEM

    LEFTBRAKEPEDAL

    RIGHTBRAKEPEDAL

    RIGHT BRAKEVALVE

    PARKING BRAKEVALVE

    BRAKEACCUMULATORS

    LEFT FRONTSERVICE BRAKE

    LEFT REARSERVICE BRAKE

    RIGHT FRONTSERVICE BRAKE

    RIGHT REARSERVICE BRAKE

    PARKINGBRAKE

    BRAKE OILCOOLER CORE GROUP

    BRAKE COOLING PUMP

    BREATHER

    BREATHER

    VARIABLEDISPLACEMENTPISTON PUMP

    PRESSURECOMPENSATOR

    VALVE

    PUMPACTUATOR

    STEERING ANDBRAKE TANK

    BRAKE COOLINGTANK

    FROMTRANSMISSION

    NEUTRALIZER VALVE

    PRESSURERELEASE SPOOL

    MANUALSPOOL

    NEUTRALIZER VALVE

    RIGHT BRAKE APPLIED

    V-31

  • 5/21/2018 5STEERBR

    32/35

    BRAKE SYSTEM

    LEFTBRAKEPEDAL

    RIGHTBRAKEPEDAL

    RIGHT BRAKEVALVE

    PARKING BRAKEVALVE

    BRAKEACCUMULATORS

    LEFT FRONTSERVICE BRAKE

    LEFT REARSERVICE BRAKE

    RIGHT FRONTSERVICE BRAKE

    RIGHT REARSERVICE BRAKE

    PARKINGBRAKE

    BRAKE OILCOOLER CORE GROUP

    BRAKE COOLING PUMP

    BREATHER

    BREATHER

    VARIABLEDISPLACEMENTPISTON PUMP

    PRESSURECOMPENSATOR

    VALVE

    PUMP

    ACTUATOR

    STEERING ANDBRAKE TANK

    BRAKE COOLINGTANK

    FROMTRANSMISSION

    NEUTRALIZER VALVE

    PRESSURERELEASE SPOOL

    MANUALSPOOL

    NEUTRALIZER VALVE

    LEFT BRAKE APPLIED

    V-32

    V 33

  • 5/21/2018 5STEERBR

    33/35

    BRAKE SYSTEM

    LEFTBRAKEPEDAL

    RIGHTBRAKEPEDAL

    RIGHT BRAKEVALVE

    PARKING BRAKEVALVE

    BRAKEACCUMULATORS

    LEFT FRONTSERVICE BRAKE

    LEFT REARSERVICE BRAKE

    RIGHT FRONTSERVICE BRAKE

    RIGHT REARSERVICE BRAKE

    PARKINGBRAKE

    BRAKE OILCOOLER CORE GROUP

    BRAKE COOLING PUMP

    BREATHER

    BREATHER

    VARIABLEDISPLACEMENTPISTON PUMP

    PRESSURECOMPENSATOR

    VALVE

    PUMP

    ACTUATOR

    STEERING ANDBRAKE TANK

    BRAKE COOLINGTANK

    FROMTRANSMISSION

    NEUTRALIZER VALVE

    PRESSURERELEASE SPOOL

    MANUALSPOOL

    NEUTRALIZER VALVE

    INSTANT LEFT BRAKERELEASES

    V-33

  • 5/21/2018 5STEERBR

    34/35

    BRAKE COOLING SYSTEM

    OILCOOLER

    LEFT FRONTSERVICE BRAKE

    LEFT REARSERVICE BRAKE

    RIGHT REARSERVICE BRAKE

    COOLERBYPASSRELIEF

    RIGHT FRONTSERVICE BRAKE

    V-34

    V 35

  • 5/21/2018 5STEERBR

    35/35

    V-35BRAKE OIL COOLER

    HOSE TO REAR BRAKES HOSE TO FRONT BRAKES BRAKE OIL COOLER

    COOLER BYPASS VALVE COOLER BYPASS HOSE