20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15...

32
Materials Services Infrastructure System tk 100 Aluminum stop log system Date: March 2019 Flood protection: Urgent need for action. People have settled near rivers and coasts for thousands of years. Over the past few centuries river courses have been straightened and constricted, flood plains reclaimed and built on, and forests cut down. The consequences of these human interventions are climate change and an increasing number of environmental disasters. Floods, formerly once-in-a-century events, are occurring more and more frequently. Experts are agreed that urgent action is needed: flood damage already tops the European loss statistics. Some of the losses are foreseeable and can be prevented by flood protection measures matched to local requirements. Flood protection and prevention are therefore among the most urgent tasks facing the local communities concerned. End-to-end competence. thyssenkrupp Infrastructure is a world-renowned supplier of flood protection equipment. We offer a broad spectrum of high-quality products and diverse technical services in hydraulic engineering and water management. Contents Technical handbook for mobile flood protection system tk 100 01 Flood protection systems 02 Flood protection wall 03-04 Gap closure 02 Post, stop log 05 Load cases 06-10 Post height and stop log length 03 Anchor plate systems 11-14 Anchor plate AP 100 T1 – T4 04 Wall connecting post 15 connecting with concrete anchor 16 connecting with screw 05 Corner post, Anchor plate 17 Corner post 18 Anchor plate 90 degree 06 Special systems 19-22 System pocket foundation 23-25 Connection to the sheet pile 07 Sealing 26 Base – post - and stop log sealing 08 Locking system 27 Stop log locking system 09 Storage system 28-30 Storage boxes for stop logs and posts

Transcript of 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15...

Page 1: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

Materials�Services�

Infrastructure�

System�tk�100��Aluminum�stop�log�system�

Date:�March�2019�

Flood�protection:�Urgent�need�for�action.�

People�have�settled�near�rivers�and�coasts�for�thousands�of�years.�

Over�the�past�few�centuries�river�courses�have�been�straightened�

and�constricted,�flood�plains�reclaimed�and�built�on,�and�forests�

cut�down.�The�consequences�of�these�human�interventions�are�

climate�change�and�an�increasing�number�of�environmental�

disasters.�Floods,�formerly�once-in-a-century�events,�are�occurring�

more�and�more�frequently.�

Experts�are�agreed�that�urgent�action�is�needed:�flood�damage�

already�tops�the�European�loss�statistics.�Some�of�the�losses�are�

foreseeable�and�can�be�prevented�by�flood�protection�measures�

matched�to�local�requirements.�Flood�protection�and�prevention�

are�therefore�among�the�most�urgent�tasks�facing�the�local�

communities�concerned.�

End-to-end�competence.��

thyssenkrupp�Infrastructure�is�a�world-renowned�supplier�of�flood�

protection�equipment.�We�offer�a�broad�spectrum�of�high-quality�

products�and�diverse�technical�services�in�hydraulic�engineering�

and�water�management.��

Contents�Technical�handbook�for�mobile�flood��

protection�system�tk�100�

�01� Flood�protection�systems�

02� Flood�protection�wall�

03-04�Gap�closure�

02� Post,�stop�log�

05� Load�cases�

06-10�Post�height�and�stop�log�length�

03�� Anchor�plate�systems�

11-14���Anchor�plate��AP�100�T1�–�T4�

04� Wall�connecting�post�

15� connecting�with�concrete�anchor�

16�� connecting�with�screw�

05�� Corner�post,�Anchor�plate�

17�Corner�post�

18�Anchor�plate�90�degree�

06�� Special�systems�

19-22�System�pocket�foundation�

23-25�Connection�to�the�sheet�pile�

07��Sealing�

26��Base�–�post�-�and�stop�log�sealing�

08��Locking�system�

27��Stop�log�locking�system�

09��Storage�system�

28-30�Storage�boxes�for�stop�logs�and�posts�

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thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

02

Distance of axis

Length of stop log

Middle post

Detail A

Length of stop log

Distance of axis

Middle postStop log

Length of stop log

Distance of axis

System

hei

ght

prot

ectio

n he

ight

Middle post MP 240/180Stop log locking

Anchor plate

Bottom seal

Stop log

Flood�protection�wall�

��

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� �

� � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � Cross�section�A�-A�

Detail�A�

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thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

03

Distance of axis Distance of axis

Distance of axis

Middle post

Wall connector profile EP 80/169

Detail ADetail B Detail C

Distance of axis

Clear opening

System�definition:�Flood�protection��

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� Detail�B��� � � � � � � � � ����������������Detail�A� � � � � � � � � � � � � Detail�C�����������������������������

Middle postStop log

Length of stop log

Distance of axis Distance of axis

Clear opening

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thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

04

Middle post

Locking

Prot

ectio

n he

ight

System

heigh

t

Bottom seal

Stop log

Cross�section�A-A��

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thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook��

05

Two�load�cases�

Load�case�water�pressure�

Load�case�water�pressure�and�impact�load�

Further�loads�as�flow�pressure,�wave�impact,�ice�impact,�

vehicle�impact�and�load�of�people�are�not�taken�into�account�

here.

To�1:��Hydrostatic�water�pressure��

with�a�weight�density�of�10�kN/m³��

and�a�safety�factor�of�1,35.�

To�2:��In�addition�to�the�hydrostatic�water�

pressure�an�impact�load�of�20�kN�

on�an�area�of�50cm�x�50cm�should�

be�considered.�

� �

Pro

tect

ion

heig

ht

0,50

m

Page 6: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

06

��

System�100�x�200�

Numbers�of�stop�log� Protection�height�mm Post�height�mm

1� 220 320

2� 420 520

3� 620 720

4� 820 920

5� 1020 1120

6� 1220 1320

7� 1420 1520

8� 1620 1720

9� 1820 1620

10� 2020 2120

11� 2220 2320

12� 2420 2520

13� 2620 2720

14� 2820 2920

15� 3020 3120

Page 7: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

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Aluminum�stop�log�SL�200x100�L�

Technical�data� �

Moment�of�inertia�� I� 443�cm4�

Section�modulus� � W� 88,5�cm3�

Cross�section� � A� 30,92�cm2�

Weight� � 8,35�kg/m�

Material� EN�AW-6063�?AIMg0,7Si@�T66�

� �

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thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

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Aluminum�stop�log�SL�200x100�S��

Technical�data� �

Moment�of�inertia�� I� 355�cm4�

Section�modulus� � W� 71,0�cm3�

Cross�section� � A� 26,81�cm2�

Weight� � 7,24�kg/m�

Material� EN�AW-6063�?AIMg0,7Si@�T66�

� �

� �

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thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

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Post�MP�166�x�180��

Technical�data�

Storage�level�

(mm)�

max.�spread�

(mm)

Weight

(kg)

Anchor

plate

MP�

166x180�S�

200� 6000 5,3

300x200

400� 6000 8,2

600� 6000 11,2

800� 5000 14,1

1000� 4000 17,0

1200� 3500 19,9

1400� 3000 22,8

MP�

166x180�L�

1600� 3000 27,6

340x2001800� 3000 30,6

2000� 2500 33,5

� �

��

Technical�data� �

Moment�of�inertia���������I� 2679�cm4�

Section�modulus� � W� 323�cm3�

Cross�section� � A� 54,06�cm2�

Weight� � 14,6�kg/m�

Material� EN�AW-6082�?AIMgSi1@�T6�

� �

Page 10: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

010

Post�MP�240�x�180��

Storage�level�

(mm)�

max.spread�

(mm)

Weight

(kg)

Anchor

plate

MP�

240x180�S�

1200� 6000 36,4

440x200

1400� 5500 40,8

1600� 5000 45,2

1800� 4500 49,6

2000� 3500 54,0

2200� 3000 58,3

2400� 2500 62,7

MP�

240x180�L�

2600� 3000 80,6

480x2002800� 2500 85,0

3000� 2000 89,3

� �

���

Technical�data� �

Moment�of�inertia���������I� 7125�cm4�

Section�modulus� � W� 594�cm3�

Cross�section� � A� 80,96�cm2�

Weight� � 21,9�kg/m�

Material� EN�AW-6082�?AIMgSi1@�T6�

� �

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Anchor�plate:�AP100�T1�

� � � � � � � � � � � � � � � � �

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� View�A-A� � � � � � � � � � � � �

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� � � � � � � � �

� �

Steel�grades� �

Stainless�steel������1.4301�� Top�plate�/�threaded�sleeve�

Steel����������������������S�355� Connecting�plate�

Page 12: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

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Anchor�plate:�AP100�T2�

��

View�A-A�

� �

Steel�grades� �

Stainless�steel������1.4301�� Top�plate�/�threaded�sleeve�

Steel����������������������S�355� Connecting�plate�

Steel� ������������������8.8� Threaded�bolt�/�Nuts�

� �

Page 13: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

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Anchor�plate:�AP100�T3��

View�A-A�

� �

Steel�grades� �

Stainless�steel������1.4301�� Top�plate�/�threaded�sleeve�

Steel����������������������S�355� Connecting�plate�

Steel� ������������������8.8� Threaded�bolt�/�Nuts�

� �

Page 14: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

14

Anchor�plate:�AP100�T4��

View�A-A�

Steel�grades� �

Stainless�steel������1.4301�� Top�plate�/�threaded�sleeve�

Steel����������������������S�355� Connecting�plate�

Steel� ������������������8.8� Threaded�bolt�/�Nuts�

Page 15: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

15

U-Profile Rail

C-rail and profile sealing

Wall�connecting�post�

BEmbedded�during�concreting:�

Material:�Stainless�steel�1.4301�

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thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

16

End�post�EP�80�x�169�

Technical�data� �

Moment�of�inertia���������I� 1611�cm4

Section�modulus� � W� 191�cm3

Cross�section� � A� 37,47�cm2

Weight� � 10,1�kg/m

Material� EN�AW-6082�T6

� �

Page 17: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

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Stop log

Stop log

Plate

Corner�post�90°�with�endpost�profile�

��

Corner�post�90°�with�post�MP�240x180� �

Stop log

Plate

Plate

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Anchor�plate:�90°�post��

� �

Steel�grades� �

Stainless�steel������1.4301�� Top�plate�/�Threaded�sleeve

Steel����������������������S�355� Connecting�plate

Steel� ������������������8.8� Threaded�bolts�/�Nuts

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Length of stop log Length of stop log

Distance of axis Distance of axis

Detail A

Distance of axis Distance of axis

System�pocket�foundation�

��

Detail�A� ������������������������������������������������������������������������������������������Cross�section�A�-�A� � � � � � � �

� � � � � � �

*also�available�for�small�systems

� �

Post MP 240x180

Pocket

Post MP 240x180

SL 200x100Po

st h

eigh

t

prot

ectio

n he

ight

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Drainage opening

Pocket��

Hot�dip�galvanized�steel�S355�

� �

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Pocket�cover��

���

�������������

Hot�dip�galvanized�steel�S355�

�����

� �

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Fast�construction�post�with�pocket��

��������������������������������������������

� �

Steel�grades� �

Aluminum�� Post�EN�AW�6063�T66

Optional� Post�EN�AW�6060�T66

Steel� ������������������� Locking�S�355

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Special�system:�Connection�to�sheet�pile�

without�cladding�system��

� �

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Special�system:�Connection�to�sheet�pile�

with�cladding�system��

� �

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25

Sheet pile capping

Sheet pilePlate

Post Stop log

Pocket

Post

Pocket capping

Plate Locking

Sealing

Pocket

Sheet pile capping

Sealing

Post

Sheet pile

Stop log

Sys

tem

heigh

tpr

otec

tion

height

Post Pocket with cover

Sheet pileStop log Plate

Special�system:�Connection�to�sheet�pile�

B�wall�details�:��

���������

������������������Cross�section�A�-�A�

�����������������������������������������View�pocket�with�locking�

� �

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26

Sealing�system��

Base�seal�

Post�seal� � � � � � � � � � Stop�log�seal�

� �

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27

Locking�system��

Material:�Stainless�steel�1.4301��

� �

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28

Transport lug Forklift guide

Storgage�system��

Intermediate�layer:�anti-slip�mat�

Components�are�fixed�in�the�pallets�with�tension�belts�

Lattice�wall�in�side�view�not�drawn�

� �

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thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

29

Transport lug Forklift guide

Lattice�wall�in�side�view�not�drawn�

� � � � � � �

Contact�of�the�components�is�prevened�by�plastic�profiles�

Components�are�fixed�in�the�pallets�with�tension�belts�

Lattice�wall�in�side�view�not�drawn�

� �

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thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

30

Transport lug Forklift guide

Intermediate�layer:�anti-slip�mat�and�woods�

Components�are�fixed�in�the�pallets�with�tension�belts�

Lattice�wall�in�side�view�not�drawn�

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Materials�Services�

Infrastructure�

�Hollestraße�7a�

45127�Essen,�Germany�

T:�+49�201�844 - 562313�

F:�+49�201�844 - 562333�

[email protected]

www.thyssenkrupp-infrastructure.com��

Sales�Branches�

Australia,�Indonesia,�Japan,�New�Zealand�

thyssenkrupp�Infrastructure�Ltd.�

Suite�502,�11�Help�Street�

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P:�+61�2�8448-3555�

F:�+61�2�9411-4311�

www.thyssenkrupp-infrastructure.com.au�

Baltic�States�

UAB�thyssenkrupp�Baltija�

Minijos�g.�180�

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P:�+370�46�355-401�

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https://www.thyssenkrupp-infrastructure.ru�

Brazil�

thyssenkrupp�Infrastructure�Brasil�

Av.�Rio�Branco�124,�sl�1602�

CEP�20040-001�Rio�de�Janeiro,�

Rio�de�Janeiro,�Brazil�

P:�+55�3282-5245�

https://www.tk-infrastructure-br.com.br�

TOO�thyssenkrupp�Infrastructure�Kazakhstan�

Republic�of�Kazakhstan�

050008�Almaty,�Prospect�Abaja�

109�W,�BC�Globus,�office�1�

P:�+7�727�356�15�50�

F:�+7�727�356�15�50�

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www.thyssenkrupp-infrastructure.kz�

Russian�Federation�

OOO�thyssenkrupp�Infrastructure�

Prospekt�Bolschevikov�54�B,�office�211�

193315�St.-Petersburg�

Russian�Federation�

P:�+7�812�337-6510�

F:�+7�812�337-6511�

[email protected]

https://www.thyssenkrupp-infrastructure.ru�

United�Arab�Emirates,�Iraq�

thyssenkrupp�Infrastructure�GmbH�Abu�Dhabi�

c/o�Royal�Business�Center�

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Hazaa�Bin�Zayed�the�First�Street�

Abu�Dhabi,�United�Arab�Emirates�P.O.�Box�127432�

P:�+971�2�8157-860�

F:�+971�2�8157-888�

[email protected]

www.sheetpiling.ae�

thyssenkrupp�Infrastructure�GmbH,�Hollestraße�7a,�45127�Essen,�Germany�

T:�+49�201�844 - 562313,�F:�+49�201�844 - 562333�

[email protected]

www.thyssenkrupp-infrastructure.com�

TKINF.207.e.1.0,05.03-19.DS�