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Page 1: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

Materials�Services�

Infrastructure�

System�tk�100��Aluminum�stop�log�system�

Date:�March�2019�

Flood�protection:�Urgent�need�for�action.�

People�have�settled�near�rivers�and�coasts�for�thousands�of�years.�

Over�the�past�few�centuries�river�courses�have�been�straightened�

and�constricted,�flood�plains�reclaimed�and�built�on,�and�forests�

cut�down.�The�consequences�of�these�human�interventions�are�

climate�change�and�an�increasing�number�of�environmental�

disasters.�Floods,�formerly�once-in-a-century�events,�are�occurring�

more�and�more�frequently.�

Experts�are�agreed�that�urgent�action�is�needed:�flood�damage�

already�tops�the�European�loss�statistics.�Some�of�the�losses�are�

foreseeable�and�can�be�prevented�by�flood�protection�measures�

matched�to�local�requirements.�Flood�protection�and�prevention�

are�therefore�among�the�most�urgent�tasks�facing�the�local�

communities�concerned.�

End-to-end�competence.��

thyssenkrupp�Infrastructure�is�a�world-renowned�supplier�of�flood�

protection�equipment.�We�offer�a�broad�spectrum�of�high-quality�

products�and�diverse�technical�services�in�hydraulic�engineering�

and�water�management.��

Contents�Technical�handbook�for�mobile�flood��

protection�system�tk�100�

�01� Flood�protection�systems�

02� Flood�protection�wall�

03-04�Gap�closure�

02� Post,�stop�log�

05� Load�cases�

06-10�Post�height�and�stop�log�length�

03�� Anchor�plate�systems�

11-14���Anchor�plate��AP�100�T1�–�T4�

04� Wall�connecting�post�

15� connecting�with�concrete�anchor�

16�� connecting�with�screw�

05�� Corner�post,�Anchor�plate�

17�Corner�post�

18�Anchor�plate�90�degree�

06�� Special�systems�

19-22�System�pocket�foundation�

23-25�Connection�to�the�sheet�pile�

07��Sealing�

26��Base�–�post�-�and�stop�log�sealing�

08��Locking�system�

27��Stop�log�locking�system�

09��Storage�system�

28-30�Storage�boxes�for�stop�logs�and�posts�

Page 2: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

02

Distance of axis

Length of stop log

Middle post

Detail A

Length of stop log

Distance of axis

Middle postStop log

Length of stop log

Distance of axis

System

hei

ght

prot

ectio

n he

ight

Middle post MP 240/180Stop log locking

Anchor plate

Bottom seal

Stop log

Flood�protection�wall�

��

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� �

� � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � Cross�section�A�-A�

Detail�A�

Page 3: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

03

Distance of axis Distance of axis

Distance of axis

Middle post

Wall connector profile EP 80/169

Detail ADetail B Detail C

Distance of axis

Clear opening

System�definition:�Flood�protection��

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� Detail�B��� � � � � � � � � ����������������Detail�A� � � � � � � � � � � � � Detail�C�����������������������������

Middle postStop log

Length of stop log

Distance of axis Distance of axis

Clear opening

Page 4: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

04

Middle post

Locking

Prot

ectio

n he

ight

System

heigh

t

Bottom seal

Stop log

Cross�section�A-A��

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thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook��

05

Two�load�cases�

Load�case�water�pressure�

Load�case�water�pressure�and�impact�load�

Further�loads�as�flow�pressure,�wave�impact,�ice�impact,�

vehicle�impact�and�load�of�people�are�not�taken�into�account�

here.

To�1:��Hydrostatic�water�pressure��

with�a�weight�density�of�10�kN/m³��

and�a�safety�factor�of�1,35.�

To�2:��In�addition�to�the�hydrostatic�water�

pressure�an�impact�load�of�20�kN�

on�an�area�of�50cm�x�50cm�should�

be�considered.�

� �

Pro

tect

ion

heig

ht

0,50

m

Page 6: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

06

��

System�100�x�200�

Numbers�of�stop�log� Protection�height�mm Post�height�mm

1� 220 320

2� 420 520

3� 620 720

4� 820 920

5� 1020 1120

6� 1220 1320

7� 1420 1520

8� 1620 1720

9� 1820 1620

10� 2020 2120

11� 2220 2320

12� 2420 2520

13� 2620 2720

14� 2820 2920

15� 3020 3120

Page 7: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

07

Aluminum�stop�log�SL�200x100�L�

Technical�data� �

Moment�of�inertia�� I� 443�cm4�

Section�modulus� � W� 88,5�cm3�

Cross�section� � A� 30,92�cm2�

Weight� � 8,35�kg/m�

Material� EN�AW-6063�?AIMg0,7Si@�T66�

� �

Page 8: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

08

Aluminum�stop�log�SL�200x100�S��

Technical�data� �

Moment�of�inertia�� I� 355�cm4�

Section�modulus� � W� 71,0�cm3�

Cross�section� � A� 26,81�cm2�

Weight� � 7,24�kg/m�

Material� EN�AW-6063�?AIMg0,7Si@�T66�

� �

� �

Page 9: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

09

Post�MP�166�x�180��

Technical�data�

Storage�level�

(mm)�

max.�spread�

(mm)

Weight

(kg)

Anchor

plate

MP�

166x180�S�

200� 6000 5,3

300x200

400� 6000 8,2

600� 6000 11,2

800� 5000 14,1

1000� 4000 17,0

1200� 3500 19,9

1400� 3000 22,8

MP�

166x180�L�

1600� 3000 27,6

340x2001800� 3000 30,6

2000� 2500 33,5

� �

��

Technical�data� �

Moment�of�inertia���������I� 2679�cm4�

Section�modulus� � W� 323�cm3�

Cross�section� � A� 54,06�cm2�

Weight� � 14,6�kg/m�

Material� EN�AW-6082�?AIMgSi1@�T6�

� �

Page 10: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

010

Post�MP�240�x�180��

Storage�level�

(mm)�

max.spread�

(mm)

Weight

(kg)

Anchor

plate

MP�

240x180�S�

1200� 6000 36,4

440x200

1400� 5500 40,8

1600� 5000 45,2

1800� 4500 49,6

2000� 3500 54,0

2200� 3000 58,3

2400� 2500 62,7

MP�

240x180�L�

2600� 3000 80,6

480x2002800� 2500 85,0

3000� 2000 89,3

� �

���

Technical�data� �

Moment�of�inertia���������I� 7125�cm4�

Section�modulus� � W� 594�cm3�

Cross�section� � A� 80,96�cm2�

Weight� � 21,9�kg/m�

Material� EN�AW-6082�?AIMgSi1@�T6�

� �

Page 11: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook��

11

Anchor�plate:�AP100�T1�

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � �

� View�A-A� � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

� � � � � � � � �

� �

Steel�grades� �

Stainless�steel������1.4301�� Top�plate�/�threaded�sleeve�

Steel����������������������S�355� Connecting�plate�

Page 12: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

12

Anchor�plate:�AP100�T2�

��

View�A-A�

� �

Steel�grades� �

Stainless�steel������1.4301�� Top�plate�/�threaded�sleeve�

Steel����������������������S�355� Connecting�plate�

Steel� ������������������8.8� Threaded�bolt�/�Nuts�

� �

Page 13: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

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13

Anchor�plate:�AP100�T3��

View�A-A�

� �

Steel�grades� �

Stainless�steel������1.4301�� Top�plate�/�threaded�sleeve�

Steel����������������������S�355� Connecting�plate�

Steel� ������������������8.8� Threaded�bolt�/�Nuts�

� �

Page 14: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

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14

Anchor�plate:�AP100�T4��

View�A-A�

Steel�grades� �

Stainless�steel������1.4301�� Top�plate�/�threaded�sleeve�

Steel����������������������S�355� Connecting�plate�

Steel� ������������������8.8� Threaded�bolt�/�Nuts�

Page 15: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

15

U-Profile Rail

C-rail and profile sealing

Wall�connecting�post�

BEmbedded�during�concreting:�

Material:�Stainless�steel�1.4301�

Page 16: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

thyssenkrupp�8�Materials�Services�8�Infrastructure�8�System�tk�100�8�Technical�handbook�

16

End�post�EP�80�x�169�

Technical�data� �

Moment�of�inertia���������I� 1611�cm4

Section�modulus� � W� 191�cm3

Cross�section� � A� 37,47�cm2

Weight� � 10,1�kg/m

Material� EN�AW-6082�T6

� �

Page 17: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

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17

Stop log

Stop log

Plate

Corner�post�90°�with�endpost�profile�

��

Corner�post�90°�with�post�MP�240x180� �

Stop log

Plate

Plate

Page 18: 20190123 tk System 100 ENGLISCH€¦ · 11-14A nchorplateAP100T 1–T4 04 Wallc onnectingp ost 15 connectingwithconcreteanchor 16connectingwithscrew 05Cornerp ost,A nchorp late 17Cornerpost

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18

Anchor�plate:�90°�post��

� �

Steel�grades� �

Stainless�steel������1.4301�� Top�plate�/�Threaded�sleeve

Steel����������������������S�355� Connecting�plate

Steel� ������������������8.8� Threaded�bolts�/�Nuts

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19

Length of stop log Length of stop log

Distance of axis Distance of axis

Detail A

Distance of axis Distance of axis

System�pocket�foundation�

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Detail�A� ������������������������������������������������������������������������������������������Cross�section�A�-�A� � � � � � � �

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*also�available�for�small�systems

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Post MP 240x180

Pocket

Post MP 240x180

SL 200x100Po

st h

eigh

t

prot

ectio

n he

ight

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Drainage opening

Pocket��

Hot�dip�galvanized�steel�S355�

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Pocket�cover��

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Hot�dip�galvanized�steel�S355�

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Fast�construction�post�with�pocket��

��������������������������������������������

� �

Steel�grades� �

Aluminum�� Post�EN�AW�6063�T66

Optional� Post�EN�AW�6060�T66

Steel� ������������������� Locking�S�355

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Special�system:�Connection�to�sheet�pile�

without�cladding�system��

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Special�system:�Connection�to�sheet�pile�

with�cladding�system��

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Sheet pile capping

Sheet pilePlate

Post Stop log

Pocket

Post

Pocket capping

Plate Locking

Sealing

Pocket

Sheet pile capping

Sealing

Post

Sheet pile

Stop log

Sys

tem

heigh

tpr

otec

tion

height

Post Pocket with cover

Sheet pileStop log Plate

Special�system:�Connection�to�sheet�pile�

B�wall�details�:��

���������

������������������Cross�section�A�-�A�

�����������������������������������������View�pocket�with�locking�

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Sealing�system��

Base�seal�

Post�seal� � � � � � � � � � Stop�log�seal�

� �

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Locking�system��

Material:�Stainless�steel�1.4301��

� �

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Transport lug Forklift guide

Storgage�system��

Intermediate�layer:�anti-slip�mat�

Components�are�fixed�in�the�pallets�with�tension�belts�

Lattice�wall�in�side�view�not�drawn�

� �

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Transport lug Forklift guide

Lattice�wall�in�side�view�not�drawn�

� � � � � � �

Contact�of�the�components�is�prevened�by�plastic�profiles�

Components�are�fixed�in�the�pallets�with�tension�belts�

Lattice�wall�in�side�view�not�drawn�

� �

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Transport lug Forklift guide

Intermediate�layer:�anti-slip�mat�and�woods�

Components�are�fixed�in�the�pallets�with�tension�belts�

Lattice�wall�in�side�view�not�drawn�

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Materials�Services�

Infrastructure�

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T:�+49�201�844 - 562313�

F:�+49�201�844 - 562333�

[email protected]

www.thyssenkrupp-infrastructure.com��

Sales�Branches�

Australia,�Indonesia,�Japan,�New�Zealand�

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Brazil�

thyssenkrupp�Infrastructure�Brasil�

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P:�+55�3282-5245�

https://www.tk-infrastructure-br.com.br�

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www.thyssenkrupp-infrastructure.kz�

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OOO�thyssenkrupp�Infrastructure�

Prospekt�Bolschevikov�54�B,�office�211�

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Russian�Federation�

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United�Arab�Emirates,�Iraq�

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P:�+971�2�8157-860�

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thyssenkrupp�Infrastructure�GmbH,�Hollestraße�7a,�45127�Essen,�Germany�

T:�+49�201�844 - 562313,�F:�+49�201�844 - 562333�

[email protected]

www.thyssenkrupp-infrastructure.com�

TKINF.207.e.1.0,05.03-19.DS�