03.Performance 35 Sales Presentation Final

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    Wonderware Performance Software 3.5

    Real-time Visibility into EquipmentPerformance

    Alex ChiaSolution Sales Manager

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    Agenda

    Improve asset utilization by identifying productionbottlenecks more quickly

    Increase the capacity of your existing assets bypinpointing the causes of unplanned downtime andimproving operational efficiency

    Leverage best practices by comparing line-to-line

    and plant-to-plant performance, including real-timeOEE measures

    Lower the total cost of ownership with Wonderwaresobject based ArchestrA software solution architecture

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    Identify your Production Bottlenecks

    Operators have real-timedowntime data that alertsthem to asset utilizationissues

    Accurate, timely and easilyavailable data allowmanagers and engineersto detect and take focused

    action on significantproduction bottlenecksbefore they degrade plantperformance

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    Increasing Capacity w/ Existing Assets

    Reduce unplanned equipment downtime By tracking & analyzing equipment downtime

    Improve the output of existing equipment

    Track & analyze equipment output(performance) Reduce quality related losses (scrap)

    Track & analyze first pass yield

    All require detailed equipment

    performance information!

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    Get to the Bottom of yourUnplanned Downtime Issues

    Wonderware Performance Software v3.5

    Leverages existing automation system Provide more accurate, reliable & granular

    downtime data than manual systems

    Highly flexible capture of downtime eventswith Unlimited downtime reasons perpiece of equipment

    Enhanced operator involvement w/ highlyconfigurable .NET based Operatorinterface

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    Reduce Costs with EquipmentEfficiency Tracking

    Wonderware Performance Software v3.5 Real-time Overall Equipment Effectiveness

    (OEE) Monitoring Monitor equipment, line or plant OEE Compare machine to machine, line to line, plant

    to plant Leverages existing automation system foraccurate and timely OEE data

    Unlimited number of OEE calculations

    Include real-time OEE on Operator HMIscreens and web-based plant informationportals

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    Overall Equipment Effectiveness

    OEE = Availability * Performance * Quality

    Example: (.77)*(.65)*(.98)*100% = 49% OEE

    Availability =Net Operating Time

    Running Time* 100%

    Performance =Target OutputActual Output * 100

    Quality =Actual Output

    Good Output* 100

    (Key Efficiency Metric)(Key Efficiency Metric)

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    Major Beverage Container Manufacturer Leading producer of plastic beverage containers Products in such demand they can sell more than they can produce

    Raised OEE by 3% in first year

    $200,000 ROI on an initial investment of $80,000

    Paybackin 5 months

    Direct bottom line results

    A Customer Success Story

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    Wonderware Performance Software

    Monitors, analyzes and reports on

    asset efficiency & equipment

    downtime - resulting in improvedproductivity and asset utilization.

    Monitors, analyzes and reports on

    asset efficiency & equipment

    downtime - resulting in improvedproductivity and asset utilization.

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    Capabilities of

    Wonderware Performance Software

    Equipment Utilization Real-time Tracking/Display/Analysis of

    Unplanned Equipment Downtime

    Equipment Utilization

    EquipmentEfficiency

    Reporting

    What i

    i t rf r ance?

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    Drive Better Equipment Utilizationthrough better Operator Awareness

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    Customizable OperatorInterface

    User definable utilization states Define an unlimited number of reason

    codes to establish the utilization state

    Reason code triggered automatically

    from I/O or manually input by operator Define a target Utilization & OEE foreach asset

    Configure if utilization reasons affectOEE values

    ReasonReason StateState

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    Powerful Utilization ControlReal-time Visualization & Input

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    Decision MakersInformation at your fingertips

    Web based orPaper Reports, You chooseWeb based orPaper Reports, You choose

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    Capabilities of the Equipment

    Performance Module

    Equipment Efficiency Real-time Tracking/Display/Analysis of

    Equipment Efficiency

    Equipment Utilization

    EquipmentEfficiency

    Reporting

    What i

    i ent erf r ance?

    Equi ent Utilizati n Real-ti e Tracking/Di lay/Analy i f

    Unplanned Equipment D wntime

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    Drive Higher Equipment Efficienciesw/ OperatorInvolvement

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    Efficiency Information forDecision Makers

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    Web-Based ReportingDrill Down to Root Cause

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    Adopting a Flexible Approach toImproving Your Manufacturing Operations

    Enable an incremental,low-risk deployment of

    increased application

    functionality, one step

    at a time.

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    Whats in Performance 3.5?

    Simplified Configuration New Utilization Capability Object New Performance Configuration Client

    Improved Visualization New ArchestrA Graphic Templates OEE, Downtime & Production Progress

    Improved OperatorInterface

    New Utilization Grid .NET Control Enhanced Reporting

    New Web based ArchestrA reports New Migration Utility

    Easier upgrades

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    Object Based Configuration

    New Utilization Capability Object Configure downtime events & OEE

    calculations Define production attributes for production

    progress tracking

    Associate w/ ArchestrA Graphic templates Extend with custom scripts

    Benefits Facilitates corporate standards Template approach promotes engineering

    reuse Faster configuration & reduced maintenance

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    New Performance Configuration Client

    Helps configure: Users & Groups Utilization States,

    Reason Groups &

    Reasons Shifts & Shift Schedules General System

    Parameters

    Helps simplify systemconfiguration

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    New Performance Graphics Templates

    OEE KPI Control Displays OEE value and/or the OEE components (Availability, Performance,

    Quality

    Count/Duration KPI Control Displays the number & duration of events for the current entity

    Production Progress Control Displays the current progress of production for the current shift compared to a

    provided target

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    OEE KPI Control

    Shows OEE or OEE components Dial or Bar chart

    Configure

    All standard graphic properties are availablefor setup.

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    Overall EquipmentEffectiveness

    OEE = Availability * Performance * Quality

    Example: (.77)*(.65)*(.98)*100% = 49% OEE

    Availability =Net Operating Time

    Running Time* 100%

    Performance = Target OutputActual Output * 100

    Quality =Actual Output

    Good Output* 100

    (Key Efficiency Metric)(Key Efficiency Metric)

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    OEE KPI ControlFiltering by Time Period

    Dropdowns for Filtering Current Shift Last Shift Current Day Yesterday Current Week Last Week

    Last Month Last X Hours 1 to hours Custom

    Start and End Time specified

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    Production Progress Control

    Used to display progress towards a productiontarget for the current shift The projected production is based on the current rate

    of production for the current job running on the currentmachine

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    New .NET Control Utilization Grid

    Allows enhanced operator displays Employs advanced filtering capabilities

    Time based Last N events, this/last shift,

    last N hours

    State based Unacknowledged

    Minimum Duration

    Status based Utilization state

    Any combination of filters

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    Wonderware Ease of Use

    Single development environment Wonderware Integrated Development

    Environment (IDE)

    Single configuration object

    Utilization Capability Object Pre-built visualization graphics

    Downtime, OEE, Production Progress ArchestrA graphic template

    technology Pre-configured Web Reports

    Out of the box value

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    Wonderware Market Acceptance

    >100,000 plants use Wonderware (1/3 total) Wonderware Everywhere w/ offices

    worldwide & a network of more than 160

    distributor officesAcknowledged Leader in Innovation

    InTouch, Worlds first Windows based HMI InSQL, Worlds first relational database based

    historian w/ >15,000 licenses sold worldwideArchestrA, first fully integrated software

    platform for industrial applications

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    Summary

    Productivity Improvement Equipment Downtime Tracking

    Efficiency Improvement

    OEE Tracking System Platform Integration

    Enhanced connectivity Broad calculation capabilities

    Built on a single, extensible software platform

    Wonderware covers your industrial softwareneeds today, tomorrow and into the future

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    Software Solutions for Real-Time SuccessSM