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Wonderware Performance Software 3.5
Real-time Visibility into EquipmentPerformance
Alex ChiaSolution Sales Manager
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Agenda
Improve asset utilization by identifying productionbottlenecks more quickly
Increase the capacity of your existing assets bypinpointing the causes of unplanned downtime andimproving operational efficiency
Leverage best practices by comparing line-to-line
and plant-to-plant performance, including real-timeOEE measures
Lower the total cost of ownership with Wonderwaresobject based ArchestrA software solution architecture
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Identify your Production Bottlenecks
Operators have real-timedowntime data that alertsthem to asset utilizationissues
Accurate, timely and easilyavailable data allowmanagers and engineersto detect and take focused
action on significantproduction bottlenecksbefore they degrade plantperformance
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Increasing Capacity w/ Existing Assets
Reduce unplanned equipment downtime By tracking & analyzing equipment downtime
Improve the output of existing equipment
Track & analyze equipment output(performance) Reduce quality related losses (scrap)
Track & analyze first pass yield
All require detailed equipment
performance information!
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Get to the Bottom of yourUnplanned Downtime Issues
Wonderware Performance Software v3.5
Leverages existing automation system Provide more accurate, reliable & granular
downtime data than manual systems
Highly flexible capture of downtime eventswith Unlimited downtime reasons perpiece of equipment
Enhanced operator involvement w/ highlyconfigurable .NET based Operatorinterface
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Reduce Costs with EquipmentEfficiency Tracking
Wonderware Performance Software v3.5 Real-time Overall Equipment Effectiveness
(OEE) Monitoring Monitor equipment, line or plant OEE Compare machine to machine, line to line, plant
to plant Leverages existing automation system foraccurate and timely OEE data
Unlimited number of OEE calculations
Include real-time OEE on Operator HMIscreens and web-based plant informationportals
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Overall Equipment Effectiveness
OEE = Availability * Performance * Quality
Example: (.77)*(.65)*(.98)*100% = 49% OEE
Availability =Net Operating Time
Running Time* 100%
Performance =Target OutputActual Output * 100
Quality =Actual Output
Good Output* 100
(Key Efficiency Metric)(Key Efficiency Metric)
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Major Beverage Container Manufacturer Leading producer of plastic beverage containers Products in such demand they can sell more than they can produce
Raised OEE by 3% in first year
$200,000 ROI on an initial investment of $80,000
Paybackin 5 months
Direct bottom line results
A Customer Success Story
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Wonderware Performance Software
Monitors, analyzes and reports on
asset efficiency & equipment
downtime - resulting in improvedproductivity and asset utilization.
Monitors, analyzes and reports on
asset efficiency & equipment
downtime - resulting in improvedproductivity and asset utilization.
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Capabilities of
Wonderware Performance Software
Equipment Utilization Real-time Tracking/Display/Analysis of
Unplanned Equipment Downtime
Equipment Utilization
EquipmentEfficiency
Reporting
What i
i t rf r ance?
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Drive Better Equipment Utilizationthrough better Operator Awareness
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Customizable OperatorInterface
User definable utilization states Define an unlimited number of reason
codes to establish the utilization state
Reason code triggered automatically
from I/O or manually input by operator Define a target Utilization & OEE foreach asset
Configure if utilization reasons affectOEE values
ReasonReason StateState
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Powerful Utilization ControlReal-time Visualization & Input
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Decision MakersInformation at your fingertips
Web based orPaper Reports, You chooseWeb based orPaper Reports, You choose
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Capabilities of the Equipment
Performance Module
Equipment Efficiency Real-time Tracking/Display/Analysis of
Equipment Efficiency
Equipment Utilization
EquipmentEfficiency
Reporting
What i
i ent erf r ance?
Equi ent Utilizati n Real-ti e Tracking/Di lay/Analy i f
Unplanned Equipment D wntime
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Drive Higher Equipment Efficienciesw/ OperatorInvolvement
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Efficiency Information forDecision Makers
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Web-Based ReportingDrill Down to Root Cause
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Adopting a Flexible Approach toImproving Your Manufacturing Operations
Enable an incremental,low-risk deployment of
increased application
functionality, one step
at a time.
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Whats in Performance 3.5?
Simplified Configuration New Utilization Capability Object New Performance Configuration Client
Improved Visualization New ArchestrA Graphic Templates OEE, Downtime & Production Progress
Improved OperatorInterface
New Utilization Grid .NET Control Enhanced Reporting
New Web based ArchestrA reports New Migration Utility
Easier upgrades
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Object Based Configuration
New Utilization Capability Object Configure downtime events & OEE
calculations Define production attributes for production
progress tracking
Associate w/ ArchestrA Graphic templates Extend with custom scripts
Benefits Facilitates corporate standards Template approach promotes engineering
reuse Faster configuration & reduced maintenance
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New Performance Configuration Client
Helps configure: Users & Groups Utilization States,
Reason Groups &
Reasons Shifts & Shift Schedules General System
Parameters
Helps simplify systemconfiguration
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New Performance Graphics Templates
OEE KPI Control Displays OEE value and/or the OEE components (Availability, Performance,
Quality
Count/Duration KPI Control Displays the number & duration of events for the current entity
Production Progress Control Displays the current progress of production for the current shift compared to a
provided target
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OEE KPI Control
Shows OEE or OEE components Dial or Bar chart
Configure
All standard graphic properties are availablefor setup.
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Overall EquipmentEffectiveness
OEE = Availability * Performance * Quality
Example: (.77)*(.65)*(.98)*100% = 49% OEE
Availability =Net Operating Time
Running Time* 100%
Performance = Target OutputActual Output * 100
Quality =Actual Output
Good Output* 100
(Key Efficiency Metric)(Key Efficiency Metric)
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OEE KPI ControlFiltering by Time Period
Dropdowns for Filtering Current Shift Last Shift Current Day Yesterday Current Week Last Week
Last Month Last X Hours 1 to hours Custom
Start and End Time specified
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Production Progress Control
Used to display progress towards a productiontarget for the current shift The projected production is based on the current rate
of production for the current job running on the currentmachine
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New .NET Control Utilization Grid
Allows enhanced operator displays Employs advanced filtering capabilities
Time based Last N events, this/last shift,
last N hours
State based Unacknowledged
Minimum Duration
Status based Utilization state
Any combination of filters
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Wonderware Ease of Use
Single development environment Wonderware Integrated Development
Environment (IDE)
Single configuration object
Utilization Capability Object Pre-built visualization graphics
Downtime, OEE, Production Progress ArchestrA graphic template
technology Pre-configured Web Reports
Out of the box value
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Wonderware Market Acceptance
>100,000 plants use Wonderware (1/3 total) Wonderware Everywhere w/ offices
worldwide & a network of more than 160
distributor officesAcknowledged Leader in Innovation
InTouch, Worlds first Windows based HMI InSQL, Worlds first relational database based
historian w/ >15,000 licenses sold worldwideArchestrA, first fully integrated software
platform for industrial applications
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Summary
Productivity Improvement Equipment Downtime Tracking
Efficiency Improvement
OEE Tracking System Platform Integration
Enhanced connectivity Broad calculation capabilities
Built on a single, extensible software platform
Wonderware covers your industrial softwareneeds today, tomorrow and into the future
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Software Solutions for Real-Time SuccessSM
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