01. HISTORY

02. ORGANIZATION

03. HUMAN MEANS

04. EQUIPMENT

05. MATERIALS

06. TECHNICAL MEANS

07. WELDING POSSIBILITIES

08. INTERNAL BORE WELDING (IBW)

09. QUALITY CONTROL & QUALITY ASSURANCE

10. ENGINEERING DEPARTMENT

11. DESIGN CODES

12. SOFTWARE

13. CERTIFICATES

14. APPROVALS

15. REFERENCES

2

Aguilar y Salas begins its activities as

manufacture and designer of stainless

steel equipments.

Aguilar y Salas moves to Barcelona

to a larger workshop 3500 m.

(37673 sq ft)

Aguilar y Salas starts manufacturing

equipments made out of titanium, nickel

special alloys and other materials.

Aguilar y Salas exports its first

equipments through an European

engineering.

Aguilar y Salas begins to work with the

petrochemical industry.

Aguilar y Salas opens a new plant in Les

Franqueses del Vallès. 23.000 m

(37673 sq ft) under roof. 10.000 m

(107639 sq ft) of facilities.

Aguilar y Salas develops a specific

production planning system:

MDM (Manufacturing Database

Management)

Aguilar y Salas opens a new plant in

Morocco. 5000 m (53819 sq ft) of facilities.

Construction of “Clean Area” with

1000 m (10764 sq ft) for special

equipments.

Aguilar y Salas is studing to install a new

plant with a strategical location.

2

2

2

2

Updated in March 2010

Aguilar y Salas, s.a. staff is made up by more than 176 people

> 5 Senior Engineers

> 7 Technical Intermediate

> 25 Welders

> 2 EWE (European Welding Engineers)

> 14 Administration

> 6 Sales

> 8 Logistics

> 6 Quality Control

> 103 Production

Continued training and adaptation to new technologies and advances.

Heat Exchangers Stirred Reactors Columns Vessels

> Tubular Heat Exchangers

> Coil Heat Exchangers

> Trufin Type Finned Tubes Heat

Exchangers

> High and Low Presure &

Temperature Heat Exchangers

> Pasty Substances Heat

Exchangers

> Internal Bore Welded,

> Hairpin Heat Exchangers

> Double Plate Heat Exchangers

> Hiflux tubes Heat Exchangers

> Lined Reactors

> Tubular Reactors

> Outer Half Pipe Coil Reactors

> Inner Coil Reactors

> High Pressure and High

Temperature Reactors

> Bimetalic Reactors

> Stirred Reactors

> Lined and Cladded Reactors

> Distillation and Rectiflying

Columns

> High and Low Presure and

Temperature Columns

> Pressure Vessels

> Heated Vessels

> Mixing Vessels

> High Pressure Vessels

> Storage Vessels

> Dilution Vessels

> Isothermal Vessels

> Sterile Vessels

Heat Exchangers

Reactors

Columns

Vessels

> Stainless Steels

> Heat - Resisting Steels

> Highly Alloyed Stainless Steel

> Duplex, Super Duplex

> Carbon Steels

> Low Alloy Carbon Steels

> Special Alloys (Inconel®, Hastelloy®, Monel®, Incoloy® etc.)

> CuproNickel, Copper Alloys

> Aluminium

> Nobles Metals (Nickel, Titanium, Tantalium, Zirconium)

> Clad Materials

Clean area Office

Facilities

> 23.000 m (247.570 sq ft) premises

> 10.000 m (107.640 sq ft) under roof

- Preparation

- Machining Area

- Assembly

- Clean Area (Nuclear and Special equipment)

- Office

Facilities 23.000 m Assembly area 10.000 m

2

2

2 2

Warehouse

Other Facilities

> Radiographic bunker

> Sand blasting area

> Warehouse

> Testing area

> Finishing (pickling and passivation)

> Pneumatic test zone (under construction) Radiographic bunker Testing area

External cranes Bridge crane 10t

Elevation Means

> 1 Bridge crane 50 tn

> 3 Bridge cranes 32 tn and 30 m (98 ft) span with 10 m

(33 ft) and 15 m (49 ft) height under hook.

> 2 Bridge cranes 20 tn and 30 m (98 ft) span

> 14 Bridge cranes 10 tn and 10 m (33 ft) span

Bridge crane 50t Bridge crane 32t

Water jet cutting machine Plate cutting shear

> State of the art Water Jet Cutting Machine (CNC)

with a capacity of 12 x 3.5 m ( 39.5 x 11.5 ft)

without thickness limitation.

> Bending cylinders up to 40 mm (1-1/2 inches) with

a maximum width of 3000 mm (10 ft).

> Thicker materials can be rolled subcontracted

nearby.

> Plate cutting shears.

> Folding machines.

> Bevelling machines.

> Profile bending machines.

> Half pipe coil profile shaping machine.

Water jet cutting machine Water Jet cutting control panel

Bending cylinder Radial drill

> Two 3500 x 1500 x 900 mm (138 x 59 x 35,5 in)

numerical control milling machine (CNC) for

machining, drilling and reaming tubesheets for heat

exchangers up to 5000 mm (196 in)

> Radial drills

> Lathes

> MillersNumerical control mlling machine

> GTAW, GMAW, FCAW, SMAW, SAW (single and twin arc), Submerged Arc Strip Cladding and Electro

Slag Strip Cladding welding proccess.

> Automatic GTAW and GMAW pulsated arc welding equipment.

> Columns for SAW and GMAW.

> Vacuum chamber for titanium and other exotic material welds.

> Welding head for tube to tube welds.

> 2 Weldings heads for tube to tube welds with inert chamber (for Ti applications).

> Automatic circle welding of nozzles ≥ 10 in to shell and heads.

> GTAW orbital and automatic welding equipment for tube-to-tubesheet welds.

> Automated installation for joining tubes to tubesheet exchangers.

GTAW orbital and automatic welding

equipment for tube-to-tubesheet welds.

Automatic column for GTAW & GMAW

weld oververlay inside nozzles ID ≥ 38

mm (1 ½ in).

Robot for tube-to-tubesheet welding

(under construction).

Strip 60 x 0,5 mm (TP347) 5 mm layer thickness (special flux)Electro slag strip cladding

Simulation with th robot fot tube-to

tubesheet welding.

General Information

> In order to avoid oxidation between the tube sheet and the tube, the tubes are welded gap less on the

rear side of the tubesheet of the Heat Exchanger.

> Orbital welding is the unique possibility to weld this type of weld seam design.

> With or without filler material.

Internal Bore Welding joint design examples

> Several types of weldings

Weld seam configuration. Inside butt Weld. Weld seam aspect. Weld lance for small I.D.´s.

> 2 EWE (European Welding Engineers).

> 5 Engineers .

> PMI, Hardness, Roughness, Ferrite check control, Dye penetrant, pressure and vacuum test performed by

A&S.

> Magnetic particles, gamma ray, X-radiographic, ultrasonic, TOFD and laboratoty testing subcontracted.

> PMI (Possitive Material Identification) performed by A&S using a portable NITON.

> Radiographic control of tube-to-tubesheet welds.

> Spectrotest (Portable Optic Spectrometer) subcontracted for check

> Helium leak test (up to 10-4 standard cc/sec).

NITON XLt Helium leak test Helium leak test

> 6 Project engineers.

> Mechanical design.

> Thermal design (design, rating and simulation).

> Nozzle loads using WRC or FEM.

> Wind and seismic calculations in accordance with international standards and Country Regulations.

> Fatigue calculations.

> Vibration analysis in Heat exchangers.

> ASME VIII Div. 1 & 2 – ASME I

> TEMA

> AD 2000 Merkblatt (German Code)

> CODAP 2000 (French Code)

> Rules for Pressure Vessel (Dutch Code)

> British Standard PD 5500

> EN 13445 (European Code)

> PED (Pressure Equipment Directive)

> API 605 & 660

> UBC / ASCE / IBC / NBC / AS ...

> Other Seismic & Wind Country Regulations (Spain, France, Germany, Brazil, CFE Mexico, etc)

> HTRI

> COMPRESS

> COADEPV Elite

> ASPENTECH

> ANSYS

> LANTEK

> AUTODESK

> HYPERMILL

- ASME Sect VIII Div. 1 & 2

- ASME UHX – Heat Exchangers

- TEMA Exchangers

- FEA Nozzle

- Nozzle/PRO- ASME Sect. VIII Div. 1 & 2

- British Standard PD 5500

- EN 13445

- Heat exchangers Thermal design

- Thermal and mechanical design

- ANSYS Workwench

- Design Modeler

- Fatigue Module

- LANTEK Flex3D 5X

- Autodesk AutoCAD

- Autodesk Inventor 3D

- OPEN MIND HyperMILL 5 AXIS

ERP Management Program (Enterprics Resource Planning) developed as control: Planning, Production, Management,

Sales, Purchasing, Technical Department, Quality Control, Planning, Production, Warehouse, etc..

PED 97/23/EC

Modules H & H1

Certificate number: 028

Since January 10, 2004

Expires: 31 November 2010

Lloyd’s Register

ISO 9001: 2008

L.R.Q.A.

Certificate number: SGI 3953527

Since September 1996

Expires: 30 September 2011

ISO 9001:2008

ASME Certification

SEC. VIII, DIV 1

Certificate number: 34.426

Since 2004

Expires: 9 March 2013

U2 - Stamp

ASME Certification

SEC. VIII, DIV 1

Certificate number: 30.150

Since 1995

Expires: 9 March 2013

U- Stamp

Approval of the manufacturing of

High pressure vessels and equipment.

Certificate number: TS2200637-2010

Since 2002

Expires: June 2014

Manufacture License Special Equipment

People’s Republic of China

The National Board of Boiler &

Pressure Vessel Inspectors

Since 2000

Expires: March 2013

NB

Sabic Engineering & Project

Management

SABIC

Certificate of Approval ARAMCO

with reference number:

107000039918

Since August 2006

V/C-V4558-05-3095L

ARAMCO

Takreer

Certificate number: 905841

Since 2000

Certificate of Approval KNPC

Since December 2006

V/C-V4558-05-3095L

TAKREERKNPC

SPANISH CUSTOMERS

End Users:

ADISSEO

AEMEDSA

ANTIBIÓTICOS

ARKEMA

ASHLAND CHEMICAL HISPANIA

ASTURPHARMA

AUXILIAR INDUSTRIAL

BASF

BAYER

BIEFFE MEDITAL

BILBAÍNA DE ALQUITRANES

BIOETANOL

BIOIBÉRICA

BOEHRINGER INGELHEIM ESPAÑA

BP OIL

CARBUROS METÁLICOS

CASALS CARDONA INDUSTRIAL

CEPSA

CEPSA QUÍMICA

CLARIANT PRODUCTOS QUÍMICOS

CRAY VALLEY

CRODA

DESTILACIONES BORDAS CHINCHURRETA

DOW CHEMICAL

DUPONT IBÉRICA

ERCROS

ESTEVE QUÍMICA

EVONIK DEGUSSA

FERRER INTERNATIONAL

FERTIBERIA

FMC FORET

GIVAUDAN IBÉRICA

GRUPO DSM

GRUPO GRIFOLS

I.F.F BENICARLÓ

IQA

KAO CORPORATION

KENIRA

KINSY

LABORATORIOS SERVIER

LABORATORIOS MIRET

LANXESS STRYRENICS

LUCTA

MAXAM

MERCK FARMA Y QUÍMICA

MOEH'S

MONTEFIBRE HISPANIA

NAVANTIA

PURAC BIOQUÍMICA

REPSOL PETRÓLEO

REPSOL QUÍMICA

ROQUETE LAISA ESPAÑA

SABIC

SENSIENT FRAGRANCES

SYRAL

SOLVAY

SUMITOMO -BAKELITE

TEXAPEL

UBE CORPORATION EUROPE

URQUIMA

VITATENE

Engineering:

ABENER

DISEPROSA

ECOLAIRE ESPAÑOLA

FLUOR

FOSTER WHEELER IBERICA

INITEC

INTECSA

SENER

TÉCNICAS REUNIDAS

TECHNIP IBERIA

INTERNATIONAL

End Users:

ANHYDRO

APOTEX

AIR LIQUIDE

AIR PRODUCTS

BASF AG

BAYER

BP

CELANESE

CT ENVIRONMENT UK

DSM RESINS FRANCE

DUPONT DE NEMOURS

DOW CHEMICAL

EMS-CHEMIE AG

EMS SERVICES

ENAP CHILE

EXHEAT

FERROSTAAL AG

FERTIAL

GULF PETROCHEMICAL INDUSTRY CO

HOVIONE

INVENTA FISCHER

INEOS

KEMIRA

KLÖPPER THERM

KÖRTING HANNOVER AG

LANXESS

NAMHAE CHEMICAL CORP

PEERLESS EUROPE LTD

PEMEX

PETROBRAS

PETROLEOS DEL PERU

REPSOL LA PAMPILLA

RVT RÜHR-UND VERFAHRENSTECHNIK

SOLVAY – BELGIUM

SABIC

SAMIR

SAUDI ARAMCO

SHELL

SONATRACH

Engineering:

AKER SOLUTIONS

BERTRAMS CHEMICAL PLANTS LTD

BUSS CHEMTECH AG

CAMBI

DEDERT CORPORATION

FLUOR

JACOBS ENGINEERING

KVAERNER PROCESS

LINDE AG

MESSO AG

MITSUBISHI HEAVY INDUSTRIES

SULZER CHEMTECH

TECHNIP

TOYO ENGINEERING CORP

UHDE GMBH

UOP LLC

WABAG