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    Modelling of Premixed Laminar Flames using FlameletGenerated ManifoldsJ.A. VAN OIJEN

    a& L.P.H. DE GOEY

    a

    aDept. of Mechanical Engineering , Eindhoven University of Technology , PO Box 513,

    Eindhoven, MB, 5600, The Netherlands

    Published online: 27 Apr 2007.

    To cite this article:J.A. VAN OIJEN & L.P.H. DE GOEY (2000)Modelling of Premixed Laminar Flames using Flamelet-GeneratManifolds, Combustion Science and Technology, 161:1, 113-137, DOI: 10.1080/00102200008935814

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    Combwt. Sci. and Tuh. 2000, Vol. 161, pp. 113-137

    Reprints available directly from

    the

    publisher

    Photocopying permitted by license only

    C OPA Overseas Publishers Association)N.V.

    Published by license under the

    Gordon and BreachScience Publishers imprint.

    Printedin Malaysia

    Modelling of Premixed Laminar Flames

    using Flamelet Generated Manifolds

    J A VAN OIJEN and L P H DE GOEY

    Eindhoven University

    of

    Technology, Dept.

    of

    Mechanical Engineering, PO Box

    513 56

    MB Eindhoven, The Netherlands

    RevisedJune21,2000

    In order to reduce the computational cost of flame simulations, several methods have been developed

    during the last decades. which simplify the description of the reaction kinetics. Most of these meth

    ods are based on par ti al -equil ibri um and steady- st at e assumpt ions, assuming t hat most chemi cal

    processes have a much smaller time scale than the flow time scale. These assumptions, however, give

    poor approximations in the colder regions of a flame, where transport processes are also important.

    The method presented here, can

    be consi dered as a combi nati on of t wo approaches t o simplif y

    flame calculations, i.e. a flamelet and a manifold approach. The method, to which we will refer as the

    Flamelet Generated Manifold

    FGM) method. shares the idea with f1amelet a pp ro ac he s that a

    multi-dimensional flame may be considered as an ensemble of one-dimensional flames. The imple

    mentation, however, is typical for manifold methods: a low-dimensional manifold in composition

    space is constructed, and the thermo-chemical variables are stored in a database which can be used in

    subsequent flame simulations. In the FGM method a manifold is constructed using one-dimensional

    flamelets. Like in other manifold methods. the dimension of the manifold can be increased to satisfy

    a desired accuracy. Although the method can

    be

    applied to different kinds of flames. only laminar

    premixed flames are considered here.

    Since the major parts of convection and diffusion processes are present in one-dimensional flame

    lets. the FGM is more accurate in the colder zones of premixed flames than methods based on local

    chemical equilibria. Therefore, less controlling variables are sufficient to represent the combustion

    process. Test results

    of

    one and two-dimensional premixed methane/air flames show that detailed

    computati ons are r eproduced very well wi th a FGM consi st ing of onl y one progr ess variabl e apart

    from the enthalpy to account for energy losses.

    Keywords: Premixed laminar flames; low-dimensional manifolds; flamelets

    C or respondi ng aut hor: J. A. van Oij en E- mail: J.A .v.O ij en@w tb.t ue.nl Telephone: . ..31 40

    2473286 Fax: ... 3 4 2433445

    113

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    4

    INTRO U TION

    I

    VAN OIJEN and L P H DE

    GOEY

    Recently, detailed numerical simulations of flames have become within reach

    due to the still increasing speed of modem super) computers. Results of

    multi-dimensional time-dependent flame calculations have been reported by sev

    eral authors, see e.g.

    [1 5].

    However, computational times of these simulations

    often exceed days, prohibiting an extensive study on the effect of different

    parameters. Moreover, detailed simulations of practical systems such as in

    engines or furnaces will still be impossible for a long time.

    In order to reduce the computational expense, several methods have been devel

    oped which simplify the description of the reaction kinetics. One way of reducing

    the chemical reaction mechanism is the use of ad hoc few-step global mecha

    nisms. In these chemical models the combustion process is described by only a few

    reactions, representing the conversion of fuel and oxidizer into products. Although

    global mechanisms bave been applied in many combustion simulations see e.g.

    [6-9]), their lackof accuracy causes them to

    be useful for global studies only.

    More accurate reduction techniques are based on the observation that a typical

    combustion system contains many chemical processes with a much smaller time

    scale than the flow time scales. These fast processes can be decoupled, reducing

    the stiffness of the system and thus increasing the computational efficiency. The

    most prominent reduction methods are the systematic reduction technique by

    Peters and co-workers [10], the computational singular perturbation CSP)

    method from Lam and Goussis

    ]

    and the intrinsic low-dimensional manifold

    ILDM) approach

    of Maas and Pope [12]. Each of these methods uses a different

    way to identify the fast chemical processes. In the systematic reduction technique

    partial-equilibrium and steady-state assumptions are invoked for particular reac

    tions and species which are associated with fast processes. A detailed investiga

    tion of the reaction paths and the time scales in the chemical reaction mechanism

    should give information about which species are closest to steady state. For

    higher hydrocarbon fuels with reaction mechanisms consisting

    of

    hundreds of

    reactions this is a complicated task. Moreover, the steady-state assumptions

    invoked are also applied to ranges of compositions and temperatures in flames

    where they provide poor approximations.

    In the CSP and ILDM method the time scale analysis is performed automati

    cally, based on the local Jacobian

    of

    the chemical source term in the balance

    equations. The CSP method uses a computational singular perturbation to iden

    tify the fast time scales. Since this is done dynamically, the number and identity

    of the steady-state species may vary during the combustion process. Although

    this technique is the most accurate, its applicability on complex simulations is

    questionable due to its high computational cost.

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    FL MELET GENER TED M NIFOLD METHOD

    The ILDM method identifies the fast processes using an eigenvalue analysis of

    the local Jacobian of the chemical source term. The processes represented by the

    eigenvectors associated with small time scales are assumed to be in steady state.

    The eigenvectors which represent the slow chemical processes are used to con

    struct a low-dimensional manifold in composition space. This manifold is para

    metrized by a small number of variables which evolve slowly during the

    combustion process. For application in flame calculations the manifold is tabu

    lated in a look-up table as a function of the parametrizing or controlling) varia

    bles. This is done once in a pre-processing step for a given mixture and,

    subsequently, the look-up table can be used in a series of combustion calcula

    tions. The dimension of the look-up table is determined by the number of con

    trolling variables which is needed to describe the slow chemical processes. For

    simple fuels like O H

    z

    mixtures, two controlling variables are sufficient [13,

    14]. However, for an accurate reproduction of the burning velocity of premixed

    methane/air flames at least three degrees of freedom are needed [IS]. Together

    with variations in enthalpy, pressure and element composition which can occur in

    combustion systems, this results in a high-dimensional look-up table. Therefore,

    the application of the ILDM method seems to be very difficult for higher hydro

    carbon fuels, especially in case of premixed flames where the burning velocity

    plays an important role.

    In this paper a different method is presented to create a manifold. This method

    shares the idea with so-called flamelet approaches [16, 17] that a multi-dimen

    sional flame can be considered as an ensemble of one-dimensional I D) flames.

    This implies that the path followed in composition space in case of multi-dimen

    sional flames will be close to the path found in ID flames. Therefore, the chemi

    cal compositions in ID flames are used to construct a manifold in this method.

    The resulting manifold, to which we will refer as lamelet Generated Manifold

    FGM), will be a better approximation of the mixture composition in colder

    zones of laminar premixed flames than the lLDM. As a result of this, less con

    trolling variables are sufficient to represent the combustion process. Therefore,

    the dimension of the look-up table can be kept low, making it an interesting man

    ifold method.

    The main goal of this paper is to present the FGM method and to explain the

    basic ideas behind

    it. Although the technique can be applied to different kinds of

    flames, we focus here on atmospheric premixed laminar flames. A FGM will be

    constructed for a hydrogen/air mixture and it will be compared with the corre

    sponding lLDM. For a methane/air mixture a FGM has also been generated,

    which has been used in several test simulations. The results of these simulations

    will be compared with results of detailed computations.

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    116 J.A. VAN OllEN and L P H DE GOEY

    The outline of this paper is as follows.

    the next section the so-called flamelet

    equations are derived starting from the set of three-dimensional instationary con

    servation equations describing the system. How a FGM is constructed for a

    premixed laminar flame using the set of flamelet equations, is discussed in the fol

    lowing section. The main differences with the ILDM method are discussed briefly.

    The implementation of the FGM method in numerical simulations of laminar

    flames is demonstrated, subsequently. The main issues which are discussed are the

    implementation of the look-up table and the method used to solve the equations.

    Test results are reported for both one and two-dimensional 2D) laminar meth

    ane/air flames in the subsequent section. A discussion is given in the final section.

    FL M L T QU TIONS

    The evolution of chemically reacting flows is described by a set of differential

    equations representing the conservation of mass, momentum, species mass frac

    tions, and energy. The equations are the continuity equation

    ap

    + ~ . pv) = 0, 1)

    with p the mass density and v the flow velocity, the momentum equations

    P 7 f t p v , ~ v = - ~ P ~ T ,

    2)

    where p denotes the pressure and r the viscous stress tensor, the conservation

    equations for the N species mass fractions Y

    j

    apY; ) 1 A

    +

    ~ . pvYi ~ - - ~ y .

    -w-:-

    . Le c

    p

    ,

    i I N

    3

    4)

    and the balance equation for the enthalpy

    h

    aph + pvh) - ~ ~ h

    =

    t h; -

    ~ ~ Y ;

    .

    Cp = Le, c

    p

    Here, the thermal conductivity A the specific heat

    c

    p

    and the Lewis numbers

    Lei = VpDicp> with

    D;

    the diffusion coefficient of species

    i,

    have been intro

    duced. The chemical source term is divided in a production part w+ and a con

    sumption part

    w

    consisting of the positive and negative contributions,

    respectively. The pressure is given by the perfect gas law

    N

    p=pRT LY;/M;,

    5)

    l

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    FLAMELET GENERATED MANIFOLD METHOD

    7

    where

    R

    is the universal gas constant and

    T

    the absolute temperature. The spe

    cific enthalpy follows from

    N

    h L) ih;,

    l

    hi T) h? +

    r

    T

    cp,i r)dr,

    lTD

    6)

    M;

    c

    p

    .;

    h,

    and

    h?

    being the molar mass, the specific heat, the specific enthalpy

    and the enthalpy of formation of species

    i,

    respectively.

    The numerical solution of this set of equations is computationally expensive.

    Due to the large number

    o

    species which is involved in general, a large set of

    equations arises, which is strongly coupled by the chemical source terms. Fur

    thermore, the different contributions to the chemical source terms describe proc

    esses with a wide range of time scales. This causes the set of equations to be stiff,

    which implies that special techniques have to be used to solve the system. In

    order to tackle this problem, the chemical reaction models can be simplified

    using reduction techniques. Most of these reduction methods are based on the

    assumption that a large number of species or linear combinations of them), is in

    steady state. This implies that the left hand side of Equation 3) can be neglected

    for these species, leaving a balance between chemical production and consump

    tion:

    wi - wi = 0, i = 1, , M,

    7)

    assuming the first

    M

    species to be the steady-state species. The solution of this

    set of algebraic equations 7) forms a manifold which can be stored in a look-up

    table with dimension

    N M.

    Due to the application of steady-state relations, both

    the number and the stiffness of the differential equations have been decreased.

    These steady-state relations give, however, poor approximations in the colder

    regions of a flame where convection and diffusion play an important role. In the

    cold region of a flame, where chemical reactions are negligible, bad manifold

    data will not hurt too much. However, there is an important region in flames

    where reaction and diffusion are in balance. A better approximation of the mix

    ture composition in these regions can be found if we take the most important

    transport processes also into account. Since the major parts of convection and

    diffusion processes are also present in ID flames, the compositions in ID flames

    will be representative for the compositions in more general flames as well.

    In order to explain this idea, we con sider a part of a premixed flame as dis

    played in Fig. 1, and follow a curve

    x s)

    through the flame, locally perpendicular

    to isosurfaces of a certain species mass fraction

    Y

    and parametrized by the arc

    length s. The evolution of all species mass fractions

    Y;

    along this curve may be

    described approximately by a one-dimensional equivalent of Equation 3)

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    118

    J.A. VAN OIJEN and L.P.H. DE GOEY

    un u t

    urnt

    Y

    j

    = o st

    FIGURE I Schematic Representation of a premixed flame with the curve xis through the flame front

    8

    =

    1,

    N

    y 0 1

    x

    oy; + _

    m jj

    -

    s

    Lei

    cp jj ;

    = Wi

    -

    Wi

    + Pi

    with m taken to be a constant mass-flow rate. Since x s) is perpendicular to the

    isosurfaces of

    j

    the most important

    10

    transport and diffusion phenomena are

    represented by the left-hand side of Equation 8). Multi-dimensional and tran

    sient effects - due to flame stretch, i.e. variations of the mass-flow rate along the

    curve, and curvature - are gathered in the perturbation term

    Pj s,

    t This pertur

    bation includes terms due to flame stretch, i.e. variations of the mass-flow rate

    along the curve, and curvature effects. For instance, a most likely small) diffu

    sion term associated with the curvature of the flame is included in Pj. Further

    more, the isosurfaces of Yj ,j generally don t coincide with the isosurfaces of j

    resulting in extra transport terms which are included in Pj j-

    It is expected that in most situations

    P

    j

    is small compared to the other terms in

    Equation 8), although this might not be justified under extreme circumstances,

    such as near local flame extinction and in regions with strong flame stretch.

    Therefore, the next step is to neglect the perturbation

    Pj,

    yielding a set of

    one-dimensional differential equations

    y

    0 1 + _

    m jj -

    s

    Lei cp jj ; =

    Wi - W i i

    = 1,

    . .. N

    9)

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    FLAMELET-GENERATED MANIFOLD METHOD

    119

    This resulting balance equation 9) between convection, diffusion and reaction

    can be considered as a steady-state relation just like Equation 7). Note that in

    conventional reduction techniques not only Pi is neglected, but also the left-hand

    side

    of

    Equation 8). The set of equations 9), completed with a similar

    one-dimensional equation for the enthalpy, is referred to as a set of flamelet

    equations.

    A solution of these equations Yj s),

    s

    is called a flamelet and forms a curve

    in composition space which can be regarded as a one-dimensional manifold par

    ametrized by

    s

    order to be able to use the manifold in further calculations it

    can be parametrized by a single controlling variable Y

    ey

    This controlling varia

    ble or progress variable) may be the mass fraction of any linear combination of)

    species which results in a unique mapping Y,{Y

    cy

    for all i. This implies that

    Yey s

    should be either a continuously increasing or decreasing function of

    s

    FGM S FOR PREMIXED FL MES

    this section it is described how the set of flamelet equations 9) is used to cre

    ate a manifold. As in the ILDM method a distinction is made between variables

    which are conserved by chemical reactions element mass fractions Zj pressure p

    and enthalpy

    h)

    and variables which are changed by reactions: the species mass

    fractions. Note that the chemical composition of the burnt mixture is determined

    by the conserved variables, while the combustion process from unbumt to burnt

    is described by the reactive controlling variables, which are often called progress

    variables. Following Maas and Pope [l2l we will first consider the case of con

    stant pressure, enthalpy and element mass fractions.

    order to construct a manifold for premixed flames, the set of flamelet equa

    tions 9) can be solved treating the system as a freely-propagating premixed

    flame. This implies that the boundary conditions at the unbumt side are of

    Dirichlet type

    Y; s

    - 0 = Y

    u

    i

    ,

    h s - 0 = h,

    and at the burnt side of Neumann type

    8Y;

    a s 0

    =

    0,

    8

    s s

    0

    =

    0,

    10)

    11

    12)

    13)

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    120 JA V N

    OUEN and L P H DE GO Y

    and that the mass-burning rate m is an eigenvalue of the system. The resulting

    curve Y; s) is determined by its starting point

    u,;,

    h

    u)

    The one-dimensional

    manifold in composition space is simply the flamelet starting at the point which

    represents the unburnt mixture for which the manifold is created. In this way the

    manifold connects the two most distinguished points in composition space: the

    point corresponding to the unburnt mixture and the equilibrium point.

    As an example we have shown the one-dimensional ILOM and FGM for a sto

    ichiometric hydrogen/air mixture in Fig. 2 together with a scatter plot of the

    chemical state at different positions in a

    stationary premixed Bunsen flame

    stabilized on a cold burner rim computed using detailed chemical kinetics. The

    detailed reaction mechanism is a subset of the mechanism used in the Maas and

    Pope papers and includes 7 species and 7 reversible reactions. The mass fraction

    of

    H

    is used as controlling variable, because it is continuously increasing dur

    ing the combustion process from

    YH o

    =

    0

    at the unbumt mixture to the chemi

    cal equilibrium value

    YH o

    0 24

    Generally, Lewis-number effects cause

    local enthalpy and element mass fraction variations in flames and thus also in the

    FGM database. In the ILOM method, however, the element composition and the

    enthalpy of the mixture are constant throughout the manifold and variations in

    the conserved variables can only be accounted for using additional controlling

    variables. Therefore, to make a fair comparison of the methods in Fig. 2, unit

    Lewis numbers are assumed in the computation of both the FGM and the

    flame so that the element mass fractions and the enthalpy are constant in both

    manifolds. An example of a FGM computed using non-unit Lewis numbers, is

    presented in the following section. Note that the composition is determined by

    chemical processes in the high temperature range

    YH O

    >

    0.19,

    T

    >

    1600 K

    and that the results of the ILOM and FGM method are therefore equivalent.

    However, in the colder zone

    YH O

    3

    2

    1

    0

    0 1

    0

    FIGURE 8 Profiles of Y H O and Y

    H

    in a one-dimensional burner-stabilized flame with

    m

    =

    0.030 g1cm

    2s

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    FLAMELET GENERATED MANIFOLD METHOD

    131

    0.58

    13

    Detailed

    0.12

    0.56

    Reduced

    0.54

    11

    0.10

    0.52

    0.09

    S

    0.50

    v

    0.08

    < >

    f.,.

    48

    7

    0.46 0.06

    0.44

    0.05

    0.42

    0.04

    5

    1 2

    4

    m g/cm

    2s

    FIGURE 9 Arrhenius plot for

    and the stand offdistance 8 as function of the mass flow rate m

    found in premixed laminar flames such as flame cooling. stretch and curvature

    are present. We have simulated a methane/air flame with an equivalence ratio

    of 0.9 which stabilizes on a 2D slot burner in a box. The burner configuration is

    shown in Fig. 10. The burner slot is 6mm wide while the box is 24mm wide. The

    burner and box walls are kept at a constant temperature of T

    burner

    300 K. The

    velocity profile at the inlet is parabolic with a maximum velocity of

    u

    max

    =1.0mls. Isocontours of and the mass fractions of CH

    2

    0 and H are

    shown in Fig.

    l ion

    a portion of the computational domain for both the detailed

    and reduced computations.

    It

    may be seen that the results obtained with the FGM method are in excellent

    agreement with the detailed computations: not only the position of the flame

    front is predicted very well but the absolute values of the mass fractions are

    reproduced as well. Flame cooling governing the stabilization of the flame on the

    burner is captured very well by the FGM although one can hardly speak of

    flamelets in this cold region. Also in the flame tip where stretch and curvature

    are very important the reduced computations appear to coincide with the

    detailed calculations.

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    132

    l VAN OUEN and L.P.H. DE GOEY

    Outlet

    2r

    a

    c.1 1 e

    s

    e

    > C

    c

    o

    U

    Inlet

    FIGURE 10 Numerical configuration used for the 2D computation. Results will

    be

    shown for the

    region enclosed

    by

    the dotted line

    omput tion time

    Besides the accuracy the efficiency is another important aspect of reduction

    methods. In order to give an indication of the efficiency of the FGM method the

    computation times of detailed and reduced simulations are compared. For both

    models we determined the time needed to perform a time dependent ID flame

    simulation for a period of

    10

    3

    seconds under the same conditions. To solve the

    equations we used a fully implicit solver with varying time steps. The FGM

    method has also been used with an explicit time stepper using constant time steps.

    The computations are performed on a Silicon Graphics workstation and the com-

    putation times are shown in Table I

    The CPU time per time step reduces approxi-

    mately a factor 8 when the FGM is applied. This speed up is caused by the

    reduction of the number of differential equations to be solved and a faster evalua

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    FLAMELET-GENERATED MANIFOLD METHOD

    133

    a

    0.5

    b

    0.5

    c

    0.5

    FIGURE II 1socontours of a b Y H O and c Y

    H

    computed using left a detailed mecha

    nism and right a FGM. The spatial coordinates are given inem

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    4 J.A. VAN OIJEN and L.P.H. DE GOEY

    tion of the chemical source terms. Another advantage of the reduced model is that

    larger time steps can be taken because the smallest time scales have been elimi-

    nated. Therefore the total CPU time of the reduced computation is 20 times less

    than the detailed simulation. An even higher efficiency is reached if an explicit

    solver is used for the reduced computations. For more complex reaction mecha-

    nisms and multi dimensional systems the speed up will be even larger.

    TABLE I Computation time per time step. Istep and the total simulation time ItotaJ. of a

    time-dependent ID meth ne ir flame simulation

    Kinetics Solver

    sup ms)

    ltotal s

    Detailed

    Implicit

    247 94

    FGM Implicit

    32 9

    FGM Explicit 2

    5

    The computation of the FOM database used in this paper involved approxi-

    mately 30 minutes which is quite long compared to the CPU times mentioned in

    Table Obviously it is not efficient to construct a FOM for a single flame

    simulation. However the computation time which can be gained using a FOM in

    a series of multi dimensional flame simulations is orders of magnitude larger

    than the time needed to construct the database.

    IS USSION

    In this paper a new method has been presented to create low dimensional mani-

    folds and it has been applied to premixed laminar flames. Since in this method a

    manifold is constructed using one dimensional flamelets it can be considered as

    a combination of a manifold and a flamelet approach. The FOM method shares

    the assumption with flamelet approaches that a multi dimensional flame may be

    considered as an ensemble of one dimensional flames. The implementation

    however is typical for a manifold method which means that the reaction rates

    and other essential variables are stored in a look up table and are used to solve

    conservation equations for the controlling variables. Therefore the local

    mass burning rate follows from the balance between chemical reaction and

    multi dimensional convection and diffusion. In classical flamelet approaches

    however a kinematic equation for the scalar G is solved [17]. In this so called

    G equation the burning velocity enters explicitly and the influence of flame

    stretch and curvature on the mass burning rate has to be modelled. Moreover

    while the conservation equations for the controlling variables are valid through

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    FLAMELET-GENERATED MANIFOLDMETHOD

    135

    out the complete domain, the G-equation is only valid at one value of G

    O

    which denotes the position of the flame sheet. Everywhere else G is simply

    defined as the distance to the flame sheet, resulting in a flame of constant thick

    ness. In the FGM method the flame thickness follows from the conservation

    equations and is in general not constant.

    Another advantage of the FGM method is that the number of progress variables

    is not limited to one as in existing flamelet approaches. Although the test results

    of laminar premixed burner-stabilized methane/air flames show that one progress

    variable and the enthalpy are sufficient to reproduce detailed simulations very

    well, more progress variables can be added to increase the accuracy of the

    method. Addition of progress variables might cause problems in the look-up pro

    cedure as described in this paper, because the different flamelets rapidly con

    verge to form a lower-dimensional manifold see Fig. 3 . However, this problem

    can be solved using a modified storage and retrieval technique, based on the

    lower-dimensional manifold.

    There is no difficulty in adding further conserved controlling variables. For

    instance, to treat non-premixed flames the manifold can easily be extended so

    that variations in the mixture fraction can be accounted for. order to generate a

    manifold for non-premixed flames, the flamelet equations are solved for different

    stoichiometries and an element mass fraction can be used as extra conserved con

    trolling variable.

    In turbulent flames the perturbations unsteady effects. flame stretch and cur

    vature will probably not be small compared to the other terms in the governing

    equations

    l

    convection, diffusion and reaction . Therefore, the dimension of

    the manifold should be increased in such way that the perturbation vector

    Plies

    in the manifold. This can be done by adding an additional progress variable as

    described earlier, but also by including more of the physics in the flamelet equa

    tions. For instance, if flame stretch is expected to be important, a con

    stant- s tretch term can be included in the flamelet equations 9 . Then the

    equations are solved for different stretch rates, which results in an extra dimen

    sion for the manifold.

    The enormous reduction of computation time due to application of a FGM

    allows us to perform more extensive studies of realistic flames. More tests and

    experience will clarify the influence of unsteady effects, flame stretch and curva

    ture.

    knowledgements

    The financial support of the Dutch Technology Foundation STW is gratefully

    acknowledged.

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