Post on 13-Apr-2018
http://www.opton.co.jp/en/ http://www.opton-3d.com
International
3-24 Akatsuki, Seto Aichi-pref. 489-8645 [Management HQ]TEL:0561-48-3382 FAX:0561-48-7621[Design Center & Factory]TEL:0561-48-3329 FAX:0561-48-0628
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□ Regional offices
Gunma (for northern Japan)1648-1 Higashi-nagaoka-cho, Ota-city, Gunma-Pref. 373-0812TEL:0276-46-7185 FAX:0276-46-5615E-mail:gunma@opton.co.jp
Tokyo (for cosmopolitan area)284 Shin-Hane, Kouhoku-ward, Yokohama,Kanagawa-pref. 223-0057TEL:045-549-6771 FAX:045-549-6773E-mail:tokyo@opton.co.jp
Nagoya-Seto (for central Japan)3-24 Akatsuki, Seto, Aichi 489-8645TEL:0561-48-3389 FAX:0561-48-4141E-mail:chubu@opton.co.jp
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5 Osaka (for Western Japan)2-14-3 Okamoto Bld No.2-2F, Senrigaoka, Settu,Osaka 566-0001TEL:06-6330-8112 FAX:06-6330-8140E-mail:osaka@opton.co.jp
Fukuoka (for Kyushu Island)2-6-30 Techno Plaza Shirono, Shimosirono Kokura-Minami-ward, Kita-Kyushu, Fukuoka 802-0804TEL:093-932-1313 FAX:093-932-1325E-mail:kyusyu@opton.co.jp
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Business Profile
Established:Nov.12, 1963Capital paid:J.Yen 99 milCEO & Pres.:Teruaki Yogo, CEONo. of Employees:140Products:R&D, Mfg Sales of production machines 1. CNC Pipe Benders 2. 3D Scanners/Non-contact 3D profilers 3. TIF Built-in NumericalPatents:150 domestic 50 international(Pending included.)
□ Foreign affiliates
MiiC OPTON(USA),Inc41208 Capital Canton MI 48187 USATEL:1-734-453-2188 FAX:1-734-453-2216E-mail:info@miic-opton.com
MiiC OPTON (Europe) GmbHGutenbergstr.1 85737 Ismaning GermanyTEL:49-89-540165-0 FAX:49-89-540165-40E-mail:info@miic-opton.de
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MiiC OPTON de MexicoEmerson No.150 ,of 702 Col. Chapultepec NoraiesC.P.11570 Mexico.D.F.TEL:52 55-5203-3027 FAX:52 55-2624-0457E-mail:info@miicmexico.com
MiiC OPTON(Thailand) Co.,Ltd2nd Floor,CCT Bldg., 109 Surawong Rd.,SuriyawongBangrak,Bangkok 10500TEL:0-2634-2153 FAX:0-2634-2155E-mail:info@opton.co.jp takuya@opton.co.jp
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MiiC OPTON(Korea) Co.,Ltd641-090 Seong Ju-Ro 97 Beon-Gil,Seong san-Gu, ChangWon City,Kyungsang- Nam Do,KoreaTEL:055-261-3165 FAX:055-261-3167E-mail:info@opton.co.jp miura@opton.co.jp
MiiC OPTON(China) Co.,Ltd 北京米克奥富同科技有限責任公司27 Village 6 districts 16-2-1102 , Shizhong Area ,
Jinan City , Shan Dong Prev
山东省济南市市中区二七新村六区16-2-1102TEL:0531-8246-6313E-mail:info@opton.co.jp
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□ Distributors and Agents
Head Office & factory (Land8905㎡ Bld8905㎡)1
※The contents in this document are subject to change as are needed. The latest information must be checked upon inquiry. 20151215:2000
CNC Pipe Benders and Supporting Productsfor FA System
PIPEBEND INGMACH INE& FA Sys t em Equ i pmen t s
Opton Co.,Ltd.
CNCPipe Bending Machines &FA-supporting Equipment embeddedwith the latest technologies
Videos
CNC Pipe BenderECO- Cross Type Series1 The type ST-H Single-linked & dual-motor driven: Small-sized yet sturdy machine with the head for deep envelope space. Minimized work interference.2 The type ST-T with the direct-connected bending motor : The cost-oriented bending head with bending motor directly linked to the bending axes.3 The bending starts the very first piece at Loss-less (= failure-free) by the powers of optional 3D Scanner, the software for failure-free proto-type work and error-correction feedback.
Patented
Patented
The Robot Bender Series Type T1 The same data entry system is employed as that of popular ECO-Cross type CNC Bending Machines.
2 Speed- and complexity-oriented bending is achieved thanked to the ultra-small bending head with T-shaped positioning of speed- and angle-accelerators.
3 Flexible bending performance for a work piece pre-assembled by welding.
Patented
The robot Bender Series Type G1 The same data entry system is employed as that of popular ECO-Cross type CNC Bending Machines.
2 The chuck with speed-/angle accelerator built-in is mounted at the hand end of GH Type 6-axis robot.
3 With the bending head instal led on the ground, the robot executes DBB, POB loading unloading and automatic change of tooling.
Bending Head Type ST-HSingle-linkage Bending with dual-motor drivenWork piece clamp tool in horizontal motion
Loss-less Unit Type LLB3D Scanner for testing DOBSoftware for failure-free proto-type work and error-modification feedback.Software for springback-correction feedback.
Bending Head Type ST-TBending axis driven by direct-linked motorPipe clamping by toggling in vertical motion
ECO-ST-H-10
G-WIN-ST-T-28
T-DRK-18
TIF-15 NC operation board
90° rotation axes
Type T Robot Bender Bending HeadSmall, speedy, and rigid
Bending Head with POB speed- & angle-accelerator
Type G Speed-/Angle- acceleratorAccelerator-built-in chuck
The features of TIF-based general purpose CNC operation Touch panel size
Servo control
Application software
Number of software parts stored
Auto creation of software
Operational information on display
No. of axis on synchronous control
Servo communication
Data communication
External communication
Application
15 inch
By soft-servo
By Sequence + Flowchart
2000
50%
Automatic creation of operation steps
MAX64
EtherCAT
EtherNet
InterNet
ST-3、WIN、DRK、Hydroformer
12 inch
By soft-servo
By Sequence + Flowchart
2000
50%
Automatic creation of operation steps
MAX16
EtherCAT
EtherNet
InterNet
ST-1
TIF15 TIF12
We are the reliable builder of performance ‒oriented FA production system with our unique and leading edge-technologies that are implemented in pipe-cutting, loading/unloading, seam-sensor, bending, end-forming, HF Soldering devices.
Patented
1 OPTON PIPE BENDER 2OPTON PIPE BENDER
Save-energy and accuracy oriented (H) All-electric-powered for standard bending R performanceCNC 3-axis Pipe Bender 9 models ECO-ST-H-(Machine sizes. 10~90)■The features1 Two bending modes available one with normal bending for (1.5D/R or larger) and the other for Multi-R bending (up to aprx.2000/R)2 The clamp die travels horizontally for work clamping to keep a work piece free from undesired turning at time of clamping impact.3 The chain-less bending head with longer accuracy stability and spacious envelope for less interference being achieved thanks to the bending device with single-linked and dual-motor driven. 4 Chain-less and longer accuracy stability are implemented thanks to the bending head with single-linked and 3-motor driven (for the machine size 80 & 90) 5 Machine sizes 10~20 : All axis AC servo motor driven. The sizes 28~90: AC servo motor + DDV hydraulic servo driven.
Product detailon WEB
Product detailon WEB
Product detailon WEB
Product detailon WEB
The Features of ECO-Cross Type CNC Pipe Bender Series
Brake tube Car air conditioner AL Pipe Car seatsteel frame
Standard Accuracy (T) Electric- or Hydraulic-powered for Normal R Bending with the L&R Switchable Bending Head4-axis CNC Pipe Benders 4 sizes ECO-SW-T (sizes 15~50)■The features1 Standard bending process (for 1.5D/R or larger) Multi-R Bending for larger bending R (up to 2000R). With 2-stack tools.2 Clamping by toggle may cause inferior stability of POB accuracy comparing to the models in H series.3 Easy alternative selection of L/R bending data on the screen4 Features varied by AC servo motor + std. hydraulics or pneumatics
Standard Accuracy(T) Electric- or Hydraulic-powered for Normal R BendingCNC 3-axis Pipe Bender 9 sizes ECO-ST-T (Machine sizes10~90)■The features1 Two bending modes available one with normal bending for (1.5D/R or larger) and the other for Multi-R bending (up to aprx.2000/R) With 2-stack tools2 Clamping by toggle may cause inferior stability of POB accuracy comparing to the models in H series.3 Low cost version with driving motor directly linked to DOB axis.4 Work piece interference to DOB motor is more likely. 5 Machine sizes 10~35 : Features varied by AC servo motor + std. hydraulics or pneumatics. Machine sizes 50~90 : Features varied by AC servo motor + Servo valve + std. hydraulics.
Heat exchanger pipe Car filler tube
Save-energy and accuracy-oriented (H) All-electric powered for 1D bending3-axis CNC Pipe Bender 9 sizes ECO-UD-H-(Sizes 10~90)■The features1 A work piece is forwarded with controlled pressure given at rear end to minimized internal wrinkles and maximized thickness control.2 Two bending modes available one with normal bending (for 0.7D/R or larger) and the other for Multi-R bending (up to aprx.2000/R) With 3-stack tools.3 Horizontally-forwarding clamping employed for a work piece to stay free from undesired turn at time of clamping.4 The chain-less bending head with longer accuracy stability and spacious envelope for less interference being achieved thanks to the bending device with single-linked and dual-motor driven. 5 Chain-less and longer accuracy stability are implemented thanks to the bending head with single-linked and 3-motor driven (for the machine size 80 & 90)6 Machine sizes 10~20 : All axis AC servo motor driven. The sizes 28~90: AC servo motor + DDV hydraulic servo driven.
Product detailon WEB
Exhaust manifold Door handle forbus and truck
Sample of dual bending process ofstandard and multi-R bending
ECO-ST-H-10
ECO-ST-T-28Car exhaust pipe
Car seat head rest
Bending work pieces of irregular cross section for free bending RMulti-Bender Series Type FPL/YPL for bending door-sash of irregular cross section Type RPM/RPL for bending standard pipes■The features1 A work piece with free-designed cross section is push forwards for free R bending through the bending die that rotates on multi-axis of y.z.θ.φ.τ.2 Free 3D continuous bending can be made by forwarding a work piece through the N/C operated bending mold. The available size of bending R varies depending on the cross section design of a work piece. 3 Reputed supply in the production markets of car roof rail, door-sash, pre-bend for hydroforming.4 For more information on the machine selection with specs and reference movies, please visit Opton HP.
Truck door handle Aluminum door sash Aluminum space frameECO-UD-H-80 YPL-100
ECO-SW-T-35
Refer the table for performance in pages 9 & 10 and the specification chart in p13&14.Refer the table for performance in pages 9 & 10 and the specification chart in
p13&14.The machine size for cap 90 and larger, please consult us for custom-order.
Refer the table for performance in pages 9 & 10 and the specification chart in p13&14.The machine size for cap 90 and larger, please consult us for custom-order.
Product detailon WEB
Standard Accuracy (T) Electric- or Hydraulic-powered for 1D BendingCNC 1-axis Pipe Bender 9 sizes ECO-ST-U (Machine sizes10~90)■The features1 The machine with one axes only for bending.2 A work piece is forwarded with controlled pressure given at rear end to minimized internal wrinkles and maximized thickness control.3 Normal bending mode (for 0.7D/R or larger) With 1-stack tools4 Clamping by toggle may cause inferior stability of POB accuracy comparing to the models in H series.5 Machine sizes 10~35 : Features varied by AC servo motor + std. hydraulics or pneumatics Machine sizes 50~90 : Features varied by AC servo motor + Servo valve + std. hydraulics.
Car air conditioner pipe Exhaust pipe for car engineECO-ST-U-28
Refer the table for performance in pages 9 & 10 and the specification chart in p13&14.The machine size for cap 90 and larger, please consult us for custom-order.
car stabilizercar seat slider lever
Refer the table for performance in pages 9 & 10 and the specification chart in p13&14. The machine size for cap 90 and larger, please consult us for custom-order.
Patented
Patented
3 OPTON PIPE BENDER 4OPTON PIPE BENDER
DRK type Dual Robot Bender 2 types T-DRK (size 18 & 22) For long-length pipe (7000mm) at speed and accuracy-oriented bending■The features1 Two robots, mounting the bending head with speed-/angle- accelerator built-in, travel on the base frame that has the manual chuck fixed at its free-positioning area in front of the centeral frame. The two robots start bending simultaneously from either end towards the center-positioned chuck.2 Each robot bender works all steps of loading, PRB motions, interference clearance and discharging. 3 Bending process can be designated for free sequence to avoid interference. 4 Four-stack tooling max.5 The bending data (from those of XYZ in the part drawing) can be entered in the operation controller in the same manner as that of other Opton models.6 Bending speed aprx.1.5~4.0sec/per bend7 The total investment cost comes lower thanks to the versatile function of the robot bender including loading and unloading.
Product detailon WEB
Robotic Pipe Bender Series and their features
■The features1 Ground-fix type bending head either of L or R bending2 Max five-stack of separate type tooling3 Speed-/angle- accelerator are built in the pipe chuck mounted atop of the 6-axis robot arm.4 The robot itself performs DBB/POB, loading/unloading and automatic setting of heavy tools.5 The bending data (from those of XYZ in the part drawing) can be entered in the operation controller in the same manner as that of other Opton models.6 Bending process can be designated for free sequence to avoid interference.7 The total investment cost comes lower thanks to the versatile function of the robot bender including loading and unloading.
SRK Type Single Robot Bender 3 types T-SRK- (sizes 18, 22 & 26)For mid-length pipe (4000mm) at speed and accuracy-oriented bending
■The features1 One robot, mounting the bending head with speed-/angle- accelerator built-in, travel on the base frame that has the manual chuck fixed at its free-positioning area in front of the end frame. The robot starts bending from an end towards the chuck.2 The robot bender works all steps of loading, PRB motions, interference clearance and discharging.3 Bending process can be designated for free sequence to avoid interference.4 Four-stack tooling max.5 The bending data (from those of XYZ in the part drawing) can be entered in the operation controller in the same manner as that of other Opton models.6 Bending speed aprx.1.5~4.0sec/per bend7 The total investment cost comes lower thanks to the versatile function of the robot bender including loading and unloading.
WIN Type Robot Benders 4 Types T-WIN- (sizes 10, 18, 22 & 26)For mid-length pipe (4000mm) at speed and accuracy-oriented bending
■The features1 One robot, mounting the bending head with speed-/angle- accelerator built-in, is fixed on the ground and starts bending towards the chuck.2 Either of two types of chucks (center chuck or end chuck) is automatically selected for shorter machining time with no substantive set-up time.3 Bending process can be designated for free sequence to avoid interference.4 The robot bender works all steps of loading, PRB motions, interference clearance and discharging.5 Four-stack tooling max.6 The bending data (from those of XYZ in the part drawing) can be entered in the operation controller in the same manner as that of other Opton models.7 Bending speed aprx.1.5~4.0sec/per bend8 The total investment cost comes lower thanks to the versatile function of the robot bender including loading and unloading.
Product detailon WEB
Car air-conditioning pipe Power staring pipe
Exhaust manifold hydroforming part pre-bending
■Loader Series(For reference from the supplied market. Opton can meets custom specification.)Vertical alignment type loader HYS Series for the Robot Bender General-purpose type with shooter SLL Series
■The features1 A single piece of material is put manually from atop of the loading device and is automatically forwarded to the stand-by position at lower end of the loader. (5cm above the floor)2 The robot approaches for pick-up of the work piece.3 The positioning of the loader may be adjusted depending of the material length. Advantageous is this system is handy for narrow-spaced shop.
■The features1 Completed part is placed at the “completed part table located atop of the alignment stocker.2 Very handy for systematic construction with pipe bender, loading/unloading robot.
G-WIN-SW Type Robot Bender (with one head each for L & R bending) 9 sizes (10~90)For mid-length pipe (3000mm) Capable of L/R bending at speed-oriented performance
■The features1 Two ground-fixed bending heads for L- and R-bending. One robot, with pipe chuck, speed/angle accelerator built-in, works for selection of bending head of either direction, DBB, POB, loading & unloading. 2 Max five-stack of separate type tooling3 The bending data (from those of XYZ in the part drawing) can be entered in the operation controller in the same manner as that of other Opton models.4 Bending process can be designated for free sequence to avoid interference.5 The total investment cost comes lower thanks to the versatile function of the robot bender including loading and unloading.
Product detailon WEB
Product detailon WEB
Product detailon WEB
Product detailon WEB
G-WIN-ST Type Robot Bender (with one bending head) 9 sizes (10~90)Mid-length pipe (3000mm) igh-precision bending with POB motion and speed-/angle-accelerator built-in.
POB speed- & angle-accelerator built-in
Pipe chuck
Ground-fixed bending head
Standard (Left)loader
Pick-up stand-by
complete part table
Aligned material stocker
Loading stand-by
material supply Pre-supply stocker
Standard (Right) loader
Car air-conditioner pipe
Stabilizer
Automobile EGR pipe
Refer the table for performance in pages 15 & 16 and the specification chart in p19&20.
Refer the table for performance in pages 15 & 16 and the specification chart in p19&20.
T-DRK-18
T-SRK-18
T-WIN-18
G-WIN-SW-T-28
G-WIN-ST-T-28
■Grounded Bending Head with the robot working for DBB/POB, loading and unloading
Refer the table for performance in pages 17 & 18 and the specification chart in p19&20.
Refer the table for performance in pages 17 & 18 and the specification chart in p19&20.
Refer the table for performance in pages 15 & 16 and the specification chart in p19&20.
Car air-conditioner pipeBrake tube
Heat exchanger pipe
Car air-conditioner pipe
■The Robotic Bender Series with movable bending head
L-bending headθ axes: 90° turn-able for clearance from the basex-axes : clearance traversing over 600mm from 0 position
R-bending head
θ
x
Patented
PatentedPatented
Patented
5 OPTON PIPE BENDER 6OPTON PIPE BENDER
ECO-cross Type CNC Pipe Bender Function Table
Product name / Type of functionsType of functions available Max bending capacities (The performances to be affected by lubrication and mold designs)
A B C D E F G H I J K L SUSW/mandrel
STKM11AW/mandrel
Copper/AluminumW/mandrel
SUSW/No mandrel
STKM11AW/No mandrel
Copper/AluminumW/No mandrel
ECO-Cross type3-axis CNC Pipe Benders
Save-energy, accuracy oriented fully-electric powered Standard R bending
Horizontal clamping Type H
ST-H 10 3 R/L BS4 PS 1000 S2M * * * 3C φ10.0×t0.8 φ12.7×t0.8 φ15.9×t0.8 φ10.0×t1.5 φ12.7×1.5 φ15.9×t1.2
ST-H 15 3 R/L BS4 PS 1500 S2M * * * 3C φ12.7×t1.0 φ16.0×t1.2 φ19.1×t1.2 φ16.0×t1.0 φ17.3×t1.6 φ19.1×t2.0
ST-H 20 3 R/L BS4 PS 2000 S2M * * * 3C φ16.0×t1.2 φ19.1×t1.2 φ22.2×t1.5 φ19.0×t1.2 φ22.2×t1.6 φ25.4×t1.8
ST-H 28 3 R/L BS4 PS 2000 S2M * * * 3C φ25.4×t1.0 φ27.2×t1.6 φ31.8×t1.6 φ25.4×t1.6 φ28.0×t1.2 φ30.0×t3.0
ST-H 35 3 R/L BS4 PS 2000 S2M * * * 3C φ27.2×t1.5 φ31.8×t2.0 φ38.1×t2.0 φ32.0×t1.5 φ38.1×t2.0 φ42.7×t2.5
ST-H 50 3 R/L BS5 PS 2500 S2M * * * CC φ45.0×t1.5 φ50.8×t2.0 φ54.0×t3.0 φ48.6×t2.0 φ54.0×t3.0 φ60.5×t3.6
ST-H 60 3 R/L BS5 PS 2500 S2M * * * CC φ54.0×t1.5 φ60.5×t2.3 φ63.5×t3.2 φ60.5×t2.0 φ63.5×t3.2 φ70.0×t4.0
ST-H 80 3 R/L BS5 PS 2500 S3M * * * CC φ80.0×t1.5 φ80.0×t2.8 φ80.0×t4.5 φ80.0×t2.3 φ80.0×t4.5 φ89.1×t5.5
ST-H 90 3 R/L BS5 PS 3000 S3M * * * 3C φ89.1×t2.0 φ89.1×t3.8 φ101.6×t4.5 φ89.1×t3.0 φ101.6×t4.5 φ101.6×t6.8
ECO-Cross type3-axis CNC Pipe Benders
Standard accuracy, electric-/hydraulic- powered Standard R bending
Toggle clamp type T
ST-T 10 2 R/L BS1 PS 1000 DM * * * 3C φ10.0×t0.8 φ12.7×t0.8 φ15.9×t0.8 φ10.0×t1.5 φ12.7×1.5 φ15.9×t1.2
ST-T 15 2 R/L BS1 PS 1500 DM * * * 3C φ12.7×t1.0 φ16.0×t1.2 φ19.1×t1.2 φ16.0×t1.0 φ17.3×t1.6 φ19.1×t2.0
ST-T 20 2 R/L BS2 PS 2000 DM * * * 3C φ16.0×t1.2 φ19.1×t1.2 φ22.2×t1.5 φ19.0×t1.2 φ22.2×t1.6 φ25.4×t1.8
ST-T 28 2 R/L BS3 PS 2000 DM * * * 3C φ25.4×t1.0 φ27.2×t1.6 φ31.8×t1.6 φ25.4×t1.6 φ28.0×t1.2 φ30.0×t3.0
ST-T 35 2 R/L BS3 PS 2000 DM * * * 3C φ27.2×t1.5 φ31.8×t2.0 φ38.1×t2.0 φ32.0×t1.5 φ38.1×t2.0 φ42.7×t2.5
ST-T 50 2 R/L BS3 PS 2500 SVS * * * CC φ45.0×t1.5 φ50.8×t2.0 φ54.0×t3.0 φ48.6×t2.0 φ54.0×t3.0 φ60.5×t3.6
ST-T 60 2 R/L BS3 PS 2500 SVS * * * CC φ54.0×t1.5 φ60.5×t2.3 φ63.5×t3.2 φ60.5×t2.0 φ63.5×t3.2 φ70.0×t4.0
ST-T 80 2 R/L BS3 PS 2500 SVS * * * CC φ80.0×t1.5 φ80.0×t2.8 φ80.0×t4.5 φ80.0×t2.3 φ80.0×t4.5 φ89.1×t5.5
ST-T 90 2 R/L BS3 PS 3000 SVS * * * 3C φ89.1×t2.0 φ89.1×t3.8 φ101.6×t4.5 φ89.1×t3.0 φ101.6×t4.5 φ101.6×t6.8
ECO-Cross type3-axis CNC Pipe Benders
Save-energy, accuracy oriented fully-electric powered
1D bendingHorizontal clamping Type H
UD-H 10 3 R/L BS4 PS 1000 DM MD TR WB 3C φ10.0×t0.8 φ12.7×t0.8 φ15.9×t0.8 φ10.0×t1.5 φ12.7×1.5 φ15.9×t1.2
UD-H 15 3 R/L BS4 PS 1500 DM MD TR WB 3C φ12.7×t1.0 φ16.0×t1.2 φ19.1×t1.2 φ16.0×t1.0 φ17.3×t1.6 φ19.1×t2.0
UD-H 20 3 R/L BS4 PS 2000 DM MD TR WB 3C φ16.0×t1.2 φ19.1×t1.2 φ22.2×t1.5 φ19.0×t1.2 φ22.2×t1.6 φ25.4×t1.8
UD-H 28 3 R/L BS4 PS 2000 DM MD TR WB 3C φ25.4×t1.0 φ27.2×t1.6 φ31.8×t1.6 φ25.4×t1.6 φ28.0×t1.2 φ30.0×t3.0
UD-H 35 3 R/L BS4 PS 2000 DM MD TR WB 3C φ27.2×t1.5 φ31.8×t2.0 φ38.1×t2.0 φ32.0×t1.5 φ38.1×t2.0 φ42.7×t2.5
UD-H 50 3 R/L BS5 PS 2500 S2M MD TR WB CC φ45.0×t1.5 φ50.8×t2.0 φ54.0×t3.0 φ48.6×t2.0 φ54.0×t3.0 φ60.5×t3.6
UD-H 60 3 R/L BS5 PS 2500 S2M MD TR WB CC φ54.0×t1.5 φ60.5×t2.3 φ63.5×t3.2 φ60.5×t2.0 φ63.5×t3.2 φ70.0×t4.0
UD-H 80 3 R/L BS5 PS 2500 S3M MD TR WB CC φ80.0×t1.5 φ80.0×t2.8 φ80.0×t4.5 φ80.0×t2.3 φ80.0×t4.5 φ89.1×t5.5
UD-H 90 3 R/L BS5 PS 3000 S3M MD TR WB 3C φ89.1×t2.0 φ89.1×t3.8 φ101.6×t4.5 φ89.1×t3.0 φ101.6×t4.5 φ101.6×t6.8
ECO-Cross type3-axis CNC Pipe Benders
Standard accuracy, electric-/hydraulic- powered
1D bendingToggle clamp type T
UD-T 10 2 R/L BS4 PS 1000 DM MD TR WB 3C φ10.0×t0.8 φ12.7×t0.8 φ15.9×t0.8 φ10.0×t1.5 φ12.7×1.5 φ15.9×t1.2
UD-T 15 2 R/L BS4 PS 1500 DM MD TR WB 3C φ12.7×t1.0 φ16.0×t1.2 φ19.1×t1.2 φ16.0×t1.0 φ17.3×t1.6 φ19.1×t2.0
UD-T 20 2 R/L BS4 PS 2000 DM MD TR WB 3C φ16.0×t1.2 φ19.1×t1.2 φ22.2×t1.5 φ19.0×t1.2 φ22.2×t1.6 φ25.4×t1.8
UD-T 28 2 R/L BS4 PS 2000 DM MD TR WB 3C φ25.4×t1.0 φ27.2×t1.6 φ31.8×t1.6 φ25.4×t1.6 φ28.0×t1.2 φ30.0×t3.0
UD-T 35 2 R/L BS4 PS 2000 DM MD TR WB 3C φ27.2×t1.5 φ31.8×t2.0 φ38.1×t2.0 φ32.0×t1.5 φ38.1×t2.0 φ42.7×t2.5
UD-T 50 2 R/L BS5 PS 2500 SVS MD TR WB CC φ45.0×t1.5 φ50.8×t2.0 φ54.0×t3.0 φ48.6×t2.0 φ54.0×t3.0 φ60.5×t3.6
UD-T 60 2 R/L BS5 PS 2500 SVS MD TR WB CC φ54.0×t1.5 φ60.5×t2.3 φ63.5×t3.2 φ60.5×t2.0 φ63.5×t3.2 φ70.0×t4.0
UD-T 80 2 R/L BS5 PS 2500 SVS MD TR WB CC φ80.0×t1.5 φ80.0×t2.8 φ80.0×t4.5 φ80.0×t2.3 φ80.0×t4.5 φ89.1×t5.5
UD-T 90 2 R/L BS5 PS 3000 SVS MD TR WB 3C φ89.1×t2.0 φ89.1×t3.8 φ101.6×t4.5 φ89.1×t3.0 φ101.6×t4.5 φ101.6×t6.8
EECO-Cross type 4-axis CNC Pipe BendersStandard accuracy L/R switchable Standard R bending
Toggle clamp type T
SW-T 15 2 R-L BS2 PS 1500 DM * * * 3C φ12.7×t1.0 φ16.0×t1.2 φ19.1×t1.2 φ16.0×t1.0 φ17.3×t1.6 φ19.1×t2.0
SW-T 28 2 R-L BS3 PS 2000 DM * * * 3C φ25.4×t1.0 φ27.2×t1.6 φ31.8×t1.6 φ25.4×t1.6 φ28.0×t1.2 φ30.0×t3.0
SW-T 35 2 R-L BS3 PS 2000 DM * * * 3C φ27.2×t1.5 φ31.8×t2.0 φ38.1×t2.0 φ32.0×t1.5 φ38.1×t2.0 φ42.7×t2.5
SW-T 50 2 R-L BS3 PS 2500 DM * * * CC φ45.0×t1.5 φ50.8×t2.0 φ54.0×t3.0 φ48.6×t2.0 φ54.0×t3.0 φ60.5×t3.6
ST-H-10
Cloud Forma
A ST-H: Bending head with high accuracy POB by horizontal clamp and for std bending R(1.5D or larger) ST-T: Bending head of std. accuracy POB by toggle clamp for std. bending R (1.5D or larger) UD-H: Bending head with high accuracy POB by horizontal clamp and for 1D bending (0.7D or larger) UD-T:Bending head of std. accuracy POB by toggle clamp for 1D bending ( 0.5D or larger) SW-T: L&R switchable bending head of normal accuracy by toggle and for std. bending R (1.5D or larger)B Max bending cap. in pipe diameter (mild steel, no mandrel)C Max stacking no. of separate type of bending dieD Bending direction R / L : Selection type of direction L or R R ・L: Bidirectional bending
E BS1: Spring booster BS2: Pneumatic booster BS3: Hydraulic booster (N/C optional) BS4: Electrical booster BS5 : DDV/NC boosterF PS:Pipe supportG Effective pipe length (w/mandrel)H S2M : Single-link two-motors for bending drive S3M: Single-linked three-motors for bending drive DM:Direct-linked motor for bending drive SVS:Servo-valve, Cylinder for bending drive (DDV system is available as option.)I MD:With mandrel. (*) : Available as optionJ TR : Tie bar (rod) TK : Tie bar (mold-integrated design) (*) Available as option The type TK is only available to the bending head type SW-T.K WB:The type WB is only available to the bending head type SW-T ,followed by limited application to one-directional bending.L CC : Collet chuck 3C : 3-jaw chuck
7 OPTON PIPE BENDER 8OPTON PIPE BENDER
1-axes CNC Pipe Benders Function Table
Product name / Type of functionsType of functions available Max bending capacities (The performances to be affected by lubrication and mold designs)
A B C D E F G H I J K SUSW/mandrel
STKM11AW/mandrel
Copper/AluminumW/mandrel
SUSW/No mandrel
STKM11AW/No mandrel
Copper/AluminumW/No mandrel
ECO-Cross type1-axes CNC Pipe Benders
Standard accuracy, electric-/hydraulic- poweredStandard R bending
Toggle clamp type B
ST-B 10 1 R BS1 500 1000 DM - * * φ10×t0.8 φ12.7×t0.8 φ15.9×t0.8 φ10×t1.5 φ12.7×t1.5 φ15.9×t1.2
ST-B 15 1 R BS1 750 1500 DM - * * φ12.7×t1.0 φ16.0×t1.2 φ19.1×t1.2 φ16.0×t1.0 φ17.3×t1.6 φ19.1×t2.0
ST-B 20 1 R BS2 1000 2000 DM - * * φ16.0×t1.2 φ19.1×t1.2 φ22.2×t1.5 φ19.0×t1.2 φ22.2×t1.6 φ25.4×t1.8
ST-B 28 1 R BS3 1000 2000 DM - * * φ25.4×t1.0 φ27.2×t1.6 φ31.8×t1.6 φ25.4×t1.6 φ28.0×t1.2 φ30.0×t3.0
ST-B 35 1 R BS3 1000 2000 DM - * * φ27.2×t1.5 φ31.8×t2.0 φ38.1×t2.0 φ32.0×t1.5 φ38.1×t2.0 φ42.7×t2.5
ST-B 50 1 R BS3 1250 2500 SVS - * * φ45.0×t1.5 φ50.8×t2.0 φ54.0×t3.0 φ48.6×t2.0 φ54.0×t3.0 φ60.5×t3.6
ST-B 60 1 R BS3 1250 2500 SVS - * * φ54.0×t1.5 φ60.5×t2.3 φ63.5×t3.2 φ60.5×t2.0 φ63.5×t3.2 φ70.0×t4.0
ST-B 80 1 R BS3 1250 2500 SVS - * * φ80.0×t1.5 φ80.0×t2.8 φ80.0×t4.5 φ80.0×t2.3 φ80.0×t4.5 φ89.1×t5.5
ST-B 90 1 R BS3 1500 3000 SVS - * * φ89.1×t2.0 φ89.1×t3.8 φ101.6×t4.5 φ89.1×t3.0 φ101.6×t4.5 φ101.6×t6.8
ECO-Cross type1-axis CNC Pipe Benders
Standard accuracy, electric-/hydraulic- powered
1D bending
Toggle clamp type U
ST-U 10 1 R BS4 500 1000 DM UD MD WB φ10×t0.8 φ12.7×t0.8 φ15.9×t0.8 φ10×t1.5 φ12.7×t1.5 φ15.9×t1.2
ST-U 15 1 R BS4 750 1500 DM UD MD WB φ12.7×t1.0 φ16.0×t1.2 φ19.1×t1.2 φ16.0×t1.0 φ17.3×t1.6 φ19.1×t2.0
ST-U 20 1 R BS4 1000 2000 DM UD MD WB φ16.0×t1.2 φ19.1×t1.2 φ22.2×t1.5 φ19.0×t1.2 φ22.2×t1.6 φ25.4×t1.8
ST-U 28 1 R BS4 1000 2000 DM UD MD WB φ22.0×t1.0 φ25.4×t1.2 φ27.2×t2.0 φ25.0×t1.2 φ27.2×t2.0 φ30.8×t2.3
ST-U 35 1 R BS4 1000 2000 DM UD MD WB φ27.2×t1.5 φ31.8×t2.0 φ38.1×t2.0 φ32.0×t1.5 φ38.1×t2.0 φ42.7×t2.5
ST-U 50 1 R BS5 1250 2500 SVS UD MD WB φ45.0×t1.5 φ50.8×t2.0 φ54.0×t3.0 φ48.6×t2.0 φ54.0×t3.0 φ60.5×t3.6
ST-U 60 1 R BS5 1250 2500 SVS UD MD WB φ54.0×t1.5 φ60.5×t2.3 φ63.5×t3.2 φ60.5×t2.0 φ63.5×t3.2 φ70.0×t4.0
ST-U 80 1 R BS5 1250 2500 SVS UD MD WB φ80.0×t1.5 φ80.0×t2.8 φ80.0×t4.5 φ80.0×t2.3 φ80.0×t4.5 φ89.1×t5.5
ST-U 90 1 R BS5 1500 3000 SVS UD MD WB φ89.1×t2.0 φ89.1×t3.8 φ101.6×t4.5 φ89.1×t3.0 φ101.6×t4.5 φ101.6×t6.8
A ST-B : Bending head with Toggle clamp Type B for standard accuracy and standard R bending (1.5D/R or larger) ST-U : Bending head with Toggle clamp Type U for standard accuracy and 1D Bending (0.7D/R or larger)B Max bending cap. in pipe diameter (mild steel, no mandrel)C Max stacking no. of separate type of bending dieD R-bending is only available as standard with L-bending as option.E BS1 : Spring booster BS2 : Pneumatic booster BS3: Hydraulic booster (N/C optional) BS4: Electrical booster BS5 : DDV/NC booster
Note on 1D BendingMax 1D performance by UD-H、UD-T、ST-U Benders is 0.7D
(1119修正分) + thickness, and the achievement may vary depend on the quality, OD, thickness , mold design, machining speed, etc.It should be noted that bending to specification does not always mean production of the quality needed. Pre-production trial is definitely a must to ensure the production meets what are needed.
ECO-ST-U-28
F PL2 : Effective pipe length (w/ no mandrel)G PL1 : Effective pipe length (w/ mandrel)H DM : Bending motor direct-connected SVS : Bending by servo valve & cylinder (DDV system available as option)I UD : 1D Pusher (Rear pusher for mandrel)J MD : Mandrel driver (*) : Available as optionK WB : Wiper base available as option (*) : Available as option
9 OPTON PIPE BENDER 10OPTON PIPE BENDER
ST-H:Horizontal clampST-T:Toggle clampEffective work length (The size varies depending on optional specification.Max R difference: *1 The size varies depending on the pipe dia and bending R needed. Opton contact is needed.
Controlled axis :DBB POB DOB clamp die press.die head up/down) head L/RCarriage up/don (for the machine size 50 and largerChuck(UDH-20 28), Booster Mandrel unitRear booster L/R switchableChcuk booster (UD-H-20) Pipe support
②Clamp-die travelling base for the bender size 80 (3-stack tooling) No restriction given to the difference between R1- R2 The R difference between R2 -R3 is 37mm (In case of φ65)
■Reference for designing clamp die①Clamp-die travelling base for the bender size 80 (2-stack tooling) No restriction given to R-difference.
■Reference for designing pressure-die①R difference for pressure die outside of interference areaR difference = (Pressure die stroke) ‒ (pipe dia) ‒ (gap for allowance x 2)With the related figures of 200/pres.die stroke and 65/pipe dia, R difference= (200) ‒ (65) ‒ (5x2) =125 as the answer.
②R difference for press die within the interference areaR difference = (Pressure die stroke) ‒ (pipe dia / 2 ) ‒ (chuck dia / 2) - (gap for allowance x 2)With the related figures of 200/pres.die stroke and 65/pipe dia, R difference= (200) ‒ (65/2) ‒ (160/2) (5x2) =77.5 as the answer.
Pipe dia(65)
Bend Roll
clamp die
clamp dieBend Roll
Pres. die stroke(200)Gap for allowance(5) R difference(125)
Gap for allowance(5)
Pipe dia(φ65)
Bend Roll Pres. die
chuck dia(φ
160)
Gap for allowance(5)chuck dia/2
Pres. die stroke(200)
Pipe dia/2(32.5)
R difference(77.5)(80)
Gap for allowance(5)
Pipe dia (φ65)
Bending roll
clamp die
Product name / Type of functions
Bending specification Repeatability Max axial rotation (at no load) N/C Product dimension
Type of bending
mechanism
Bending capability (Material Fe and for
reference only )
No. of stacking
toolBending direction
Effective work length Max Bending R Max difference
of Bending RMax. bending
angle DBB (mm) POB (°) DOB (°) Pitching speed (mm/sec.)
Rotation speed (°/sec.)
Bending speed (°/sec.) N/C system Internal/External
communicationNumber of controlled axis Display in shape of work
Power supply (primary)
Electric capacity (KVA) Memory media Machine Weight
(kg)
ECO-Cross type3-axis CNC Pipe
BendersSave-energy, accuracy oriented fully-electric
poweredStandard R bending
Horizontal clamping Type H
ST-H 10 3 R/L 1000 60 ※1 195
±0.05 ±0.05 ±0.05
1300 1014 450
TIF15soft
servo
Internal communication
EtherNETEtherCAT
External communication
Internet
11Yes
AC200V50/60Hz3-phaze
6.2
USB memory
Flash disk
1,700×500×1,250 820ST-H 15 3 R/L 1500 60 ※1 195 1300 1014 450 10.4 2,250×560×1,340 1,200ST-H 20 3 R/L 2000 80 ※1 195 1100 450 420 13.8 3,380×1,010×1,410 2,000ST-H 28 3 R/L 2000 100 ※1 195 1100 450 295
10Yes
17.3 3,380×1,010×1,410 2,200ST-H 35 3 R/L 2000 120 ※1 195 900 288 264 25.9 3,720×1,010×1,510 3,500ST-H 50 3 R/L 2500 150 ※1 195 1190 260 230 51.9 5,100×1,700×1,550 7,000ST-H 60 3 R/L 2500 200 ※1 195 900 250 200 60.5 6,300×2,100×2,200 10,000ST-H 80 3 R/L 2500 200 ※1 195 800 250 170 77.8 6,300×2,100×2,200 10,000ST-H 90 3 R/L 3000 300 ※1 195 700 210 105 77.8 6,350×2,300×2,300 15,500
ECO-Cross type3-axis CNC Pipe
BendersStandard accuracy, electric-/hydraulic-
powered Standard R bending
Toggle clamp type T
ST-T 10 2 P1 1000 60 ※1 195
±0.05 ±0.05 ±0.05
1300 1014 450
TIF15soft
servo
Internal communication
EtherNETEtherCAT
External communication
Internet
4Yes
AC200V50/60Hz3-phaze
5.1
USB memory
Flash disk
1,700×500×1,200 800ST-T 15 2 R/L 1500 60 ※1 195 1300 1014 450 6 2,300×560×1,290 1,220ST-T 20 2 R/L 2000 80 ※1 195 1100 450 420 8.6 3,390×1,010×1,410 2,100ST-T 28 2 R/L 2000 100 ※1 195 1100 450 295 13.8 3,390×1,010×1,410 2,300ST-T 35 2 R/L 2000 120 ※1 195 900 288 264 20.7 3,780×1,010×1,510 3,500ST-T 50 2 R/L 2500 150 ※1 195 1190 260 230 43 5,100×1,700×1,480 6,800ST-T 60 2 R/L 2500 200 ※1 195 900 250 200 51.9 6,300×2,100×2,100 10,000ST-T 80 2 R/L 2500 200 ※1 195 800 250 170 69.2 6,300×2,100×2,100 10,000ST-T 90 2 R/L 3000 300 ※1 195 700 210 105 69.2 6,350×2,300×2,200 15,200
ECO-Cross type3-axis CNC Pipe
BendersSave-energy, accuracy oriented fully-electric
powered1D bending
Horizontal clamping Type H
UD-H 10 3 R/L 1000 60 ※1 195
±0.05 ±0.05 ±0.05
1300 1014 450
TIF15soft
servo
Internal communication
EtherNETEtherCAT
External communication
Internet
13Yes
AC200V50/60Hz3-phaze
7
USB memory
Flash disk
1,700×500×1,250 820UD-H 15 3 R/L 1500 60 ※1 195 1300 1014 450 11.4 2,250×560×1,340 1,200UD-H 20 3 R/L 2000 80 ※1 195 1100 450 420 15.1 3,880×1,010×1,460 2,300UD-H 28 3 R/L 2000 100 ※1 195 1100 450 295
10Yes
19 3,880×1,010×1,460 2,500UD-H 35 3 R/L 2000 120 ※1 195 900 288 264 28.4 3,720×1,010×1,510 3,500UD-H 50 3 R/L 2500 150 ※1 195 1080 250 200 57 5,450×1,700×1,550 8,100UD-H 60 3 R/L 2500 200 ※1 195 870 230 150 66.5 6,900×2,100×2,200 15,000UD-H 80 3 R/L 2500 200 ※1 195 665 215 105 86.5 6,900×2,100×2,200 15,000UD-H 90 3 R/L 3000 300 ※1 195 600 180 65 86.5 7,000×2,300×2,300 16,800
ECO-Cross type3-axis CNC Pipe
BendersStandard accuracy 1D
bending
Toggle clamp type T
UD-T 10 2 R/L 1000 60 ※1 195
±0.05 ±0.05 ±0.05
870 1014 450
TIF15soft
servo
Internal communication
EtherNETEtherCAT
External communication
Internet
6Yes
AC200V50/60Hz3-phaze
5.6
USB memory
Flash disk
1,700×500×1,250 820UD-T 15 2 R/L 1500 60 ※1 195 870 1014 450 6.6 2,250×560×1,340 1,200UD-T 20 2 R/L 2000 80 ※1 195 860 450 420 9.5 3,880×1,010×1,460 2,300UD-T 28 2 R/L 2000 100 ※1 195 860 450 295 15.2 3,880×1,010×1,460 2,500UD-T 35 2 R/L 2000 120 ※1 195 730 288 264 23 3,720×1,010×1,510 3,500UD-T 50 2 R/L 2500 150 ※1 195 1080 250 200 47 5,450×1,700×1,480 7,900UD-T 60 2 R/L 2500 200 ※1 195 870 230 150 57 6,900×2,100×2,100 14,700UD-T 80 2 R/L 2500 200 ※1 195 665 215 105 76.1 6,900×2,100×2,100 14,700UD-T 90 2 R/L 3000 300 ※1 195 600 180 65 76.1 7,000×2,300×2,200 16,500
ECO-Cross type4-axis CNC Pipe Benders
Standard accuracy L/R switchable Standard R bendingToggle clamp type T
SW-T 15 2 R-L 1500 60 ※1 195
±0.05 ±0.05 ±0.05
1500 1080 480TIF15soft
servo
Internal communicationEtherNETEtherCAT
External communicationInternet
5Yes
AC200V50/60Hz3-phaze
8.9USB
memory Flash disk
3,230×1,000×1,340 1,800SW-T 28 2 R-L 2000 100 ※1 195 740 300 240 14.8 4,030×1,050×1,550 2,800SW-T 35 2 R-L 2000 120 ※1 195 1200 250 155 26 4,300×1,480×1,760 4,000SW-T 50 2 R-L 2500 150 ※1 195 1000 260 135 51.9 5,500×2,400×2,050 8,000
Product name / Type of functions
Bending specification Repeatability Max axial rotation (at no load) N/C Product dimension
Type of bending
mechanism
Bending capability (Material Fe and for
reference only )
No. of stacking
toolBending direction
Effective work length Max Bending R Max difference
of Bending RMax. bending
angle DBB (mm) POB (°) DOB (°) Pitching speed (mm/sec.)
Rotation speed (°/sec.)
Bending speed (°/sec.) N/C system Internal/External
communicationNumber of controlled axis Display in shape of work
Power supply (primary)
Electric capacity (KVA) Memory media Machine Weight
(kg)
ECO-cross typeCNC 1-axes Pipe
BenderStandard accuracy
Electric- & hydraulic-powered
Standard bending R
B-type toggle clamp
ST-B 10 1 Right Bending 500 60 - 195
- - ±0.1
- - 450
TIF12soft
servo
Internal communication
EtherNETExternal
communicationInternet
1Yes
AC200V50/60Hz3-phaze
6.2
USB memory
Flash disk
1,000×500×1,150 600ST-B 15 1 Right Bending 750 60 - 195 - - 450 10.4 1,500×550×1,150 720ST-B 20 1 Right Bending 1000 80 - 195 - - 420 13.8 1,700×1010×1,300 1,500ST-B 28 1 Right Bending 1000 100 - 195 - - 295 17.3 1,750×1,010×1,350 1,800ST-B 35 1 Right Bending 1000 120 - 195 - - 264 25.9 2,000×1,010×1,350 2,000ST-B 50 1 Right Bending 1250 150 - 195 - - 230 51.9 2,500×1,100×1,450 4,700ST-B 60 1 Right Bending 1250 200 - 195 - - 200 60.5 3,000×1,600×1,500 6,500ST-B 80 1 Right Bending 1250 200 - 195 - - 170 77.8 3,000×1,600×1,500 6,500ST-B 90 1 Right Bending 1500 300 - 195 - - 105 77.8 4,000×2,200×1,900 9,700
ECO-cross type CNC 1-axes Pipe
BenderStandard accuracy
Electric- & hydraulic-powered
1D bending
U-type toggle clamp
ST-U 10 1 Right Bending 500 60 - 195
- - ±0.1
- - 450
TIF12soft
servo
Internal communication
EtherNETExternal
communicationInternet
3Yes
AC200V50/60Hz3-phaze
6.2
USB memory
Flash disk
1,500×500×1,150 750ST-U 15 1 Right Bending 750 60 - 195 - - 450 10.4 2,000×550×1,200 850ST-U 20 1 Right Bending 1000 80 - 195 - - 420 13.8 2,200×1,010×1,280 1,700ST-U 28 1 Right Bending 1000 100 - 195 - - 295 17.3 2,250×1,010×1,350 2,000ST-U 35 1 Right Bending 1000 120 - 195 - - 264 25.9 2,500×1,010×1,350 2,300ST-U 50 1 Right Bending 1250 150 - 195 - - 200 51.9 3,000×1,600×1,450 4,900ST-U 60 1 Right Bending 1250 200 - 195 - - 150 60.5 3,700×1,600×1,500 6,800ST-U 80 1 Right Bending 1250 200 - 195 - - 105 77.8 3,700×1,600×1,500 6,800ST-U 90 1 Right Bending 1500 300 - 195 - - 65 77.8 4,250×2,200×1,900 10,000
ECO-Cross type Pipe Bender Specification
1-axes type Pipe Bender Specification
11 OPTON PIPE BENDER 12OPTON PIPE BENDER
Tensionless tie bar Robot Bender Multi Chuck
Product name / Type of functionsT-WIN Robot Bender Function categories Chuck type Robot Type Max bending capacities (The performances to be affected by lubrication and mold designs)
A B C D E F G H I J K SUSW/mandrel
STKM11AW/mandrel
Copper/AluminumW/mandrel
SUSW/No mandrel
STKM11AW/No mandrel
Copper/AluminumW/No mandrel
T-WIN Robot Bender
The 6-axis Robot Bender with bending head mounted and the floor-type pipe chuck to be implemented in a system
Toggle clump Type TStandard accuracy Standard Bending R
T-WIN 10 R/L TB1 BS1 4 TCC RBM 6KB 800 K 10 φ6×t0.8 φ8×t0.8 φ12×t0.8 φ9×t1.0 φ12×t0.8 φ14×t0.8
T-WIN 18 R/L TB2 BS1 4 TCC RBM 6KB 1000 K 20 φ8×t1.0 φ10×t1.0 φ12×t1.0 φ10×t1.2 φ12×t1.0 φ16×t0.8
T-WIN 22 R/L TB3 BS1 4 TCC RBM 6KB 1500 K 50 φ10×t1.0 φ13×t1.0 φ16×t1.0 φ12×t1.0 φ16×t1.0 φ19.05×t1.0
T-WIN 26 R/L TB3 BS3 4 TCC RBM 6KB 1700 K 110 φ19×t1.5 φ25.4×t1.6 φ32×t2.0 φ25.4×t1.5 φ31.8×t1.6 φ35×t2.0
T-RSK Single Robot Bender6-axis travelling Robot Bender
with the bending head
T-SRK 18 R/L TB2 BS1 4 KCC RM 6KB 2500 K 20 φ8×t1.0 φ10×t1.0 φ12×t1.0 φ10×t1.2 φ12×t1.0 φ16×t0.8
T-SRK 22 R/L TB3 BS1 4 KCC RM 6KB 2500 K 50 φ10×t1.0 φ13×t1.0 φ16×t1.0 φ12×t1.0 φ16×t1.0 φ19.05×t1.0
T-SRK 26 R/L TB3 BS3 4 KCC RM 6KB 4000 K 110 φ19×t1.5 φ25.4×t1.6 φ32×t2.0 φ25.4×t1.5 φ31.8×t1.6 φ35×t2.0
T-DRK Dual Robot Bender6-axis travelling Robot Bender
with the bending head
T-DRK 18 R+L TB2 BS1 4 KCC RM 6KB 5000 K 20 - - - φ10×t1.2 φ12×t1.0 φ16×t0.8
T-DRK 22 R+L TB3 BS1 4 KCC RM 6KB 5000 K 50 - - - φ12×t1.0 φ16×t1.0 φ19.05×t1.0
DRM Dual Robot Bender3-axis travelling Robot Bender
with the bending head
DRM 12 RR/LL TB1 BS1 3 MCC RM 3M 5000 M 15 - - - φ8.0×t1.0 φ12×t1.2 φ14×t1.0
DRM 15 RR/LL TB2 BS1 3 MCC RM 3M 5000 M 15 - - - φ9.0×t1.0 φ12.7×t0.8 φ15.88×t1.2
SSRM Robot Bender with self-travelling chuckFloor-type 3-axis Robot Bender with the
bending head
SRM 12 R/L TB1 BS1 3 MMC RBM 3M 3000 M 15 φ7×t0.8 φ9×t0.5 φ12×t1.0 φ8.0×t1.0 φ12×t1.2 φ14×t1.0
SRM 15 R/L TB2 BS1 3 MMC RBM 3M 3000 M 15 φ8×t0.8 φ10×t0.5 φ14×t1.0 φ9.0×t1.0 φ12.7×t0.8 φ15.88×t1.2
A The robot Bender with movable bending head for standard 1R bending (min. 1.5D/R) T-WIN : Floor-type Kawasaki 6-axis robot for shorter work piece with POB speed-/angle-accelerator over 360° embedded in the bending head T-SRK : One Robot Bender T-WIN travels on the bed way for mid-length work. T-DRK : Two Robot Benders T-WIN travel on the bed way for long-length work. T-DRM : Two Mitsubishi 3-axis robots travel on the bed way for long sized work. T-SRM : One floor-type Mitsubishi 3-axis robot bender and travelling chuck for mid-length work.B Reference bending capacity for aluminum pipeC Bending direction R / L : R or L alternative choice R+L : One unit installed each for R and L-bending RR/LL : Two units for R-bending or L-bending for alternative choiceD TB1 : Sizes 10 /12 Size-/rigidity- oriented bending head for T-WIN TB2 : Sizes 15/18 same as above TB3 : Sizes 22/26 same as above
E BS1 : Spring booster BS2 : Pneumatic booster BS3 : N/C Hydraulic boosterF Max stacking number of tools on the bending headG TCC : T-WIN special center chuck with positioning change by manual KCC : DRK/SRK common center chuck with positioning change by manual MMC : SRM special travelling chuck with N/C operated positioning MCC : DRM special center chuck with positioning change by manualH The robot Fixed / Travelling RBM : Fllor-type robot with the bending head mounted RM : The robot travelling on the bed wayI Robot kinematic software version 6KB : Software for 6-axis Robot Bender head with POB circular interpolation enlarged from 270°→360°. 3M : Software for 3-axis Robot Bender head with POB circular interpolation enlarged from 210°→360°.J Effective length by one chucking (mm) (POB 360° by one chucking)K The robot type K10 : RS010N K20 : RS020N K50 : RS050N K110 : CX110L M15 : RV-T-WIN-18
Pre assembled pipe The Robot for 20kg/loading capacity
Bending head
Pipe Chuck
T-SRK-18
The Robot for 20kg/loading capacity
Pipe Chuck
Travelling bed
Pre assembled pipe
Bending head
T-DRK-18
The Robot for 20kg/loading capacity
Bending head
Pipe Chuck
Pre assembled pipe
Bending head
Travelling bed
Movable Bending Head
T-WIN Robot Bender System Function Table
Brimmed integrated 3-stack roll
BrimConventional tension bar
Clamp
Clamp
Pipe dia (example):φ8~12.7 φ12.7~25 φ25~35
13 OPTON PIPE BENDER 14OPTON PIPE BENDER
Product name / Type of functionsG-WIN Robot Bender Function categories Chuck type Robot Type Max bending capacities (The performances to be affected by lubrication and mold designs)
A B C D E F G H I J SUSW/mandrel
STKM11AW/mandrel
Copper/AluminumW/mandrel
SUSW/No mandrel
STKM11AW/No mandrel
Copper/AluminumW/No mandrel
G-WIN-ST-T Robot Bender
Standard accuracy Standard Bending RToggle clump Type T
The 6-axis Robot Bender with pipe chuck and the floor-type bending head to be
implemented in a system
G-WIN ST-T 10 R/L BS1 5 TR 1000 RC K10 φ6×t0.8 φ8×t0.8 φ12×t0.8 φ9×t1.0 φ12×t0.8 φ14×t0.8
G-WIN ST-T 18 R/L BS1 5 TR 1500 RC K20 φ8×t1.0 φ10×t1.0 φ12×t1.0 φ10×t1.2 φ12×t1.0 φ16×t0.8
G-WIN ST-T 22 R/L BS1 5 TR 2000 RC K20 φ10×t1.0 φ13×t1.0 φ16×t1.0 φ12×t1.0 φ16×t1.0 φ19.05×t1.0
G-WIN ST-T 28 R/L BS3 5 TR 2000 RC K50 φ19×t1.5 φ25.4×t1.6 φ32×t2.0 φ25.4×t1.5 φ31.8×t1.6 φ35×t2.0
G-WIN ST-T 35 R/L BS3 5 TR 2000 RC K50 φ27.2×t1.5 φ31.8×t2.0 φ38.1×t2.0 φ32.0×t1.5 φ38.1×t2.0 φ42.7×t2.5
G-WIN ST-T 50 R/L BS3 5 TR 2500 RC K110 φ45.0×t1.5 φ50.8×t2.0 φ54.0×t3.0 φ48.6×t2.0 φ54.0×t3.0 φ60.5×t3.6
G-WIN ST-T 60 R/L BS3 5 TR 2500 RC K110 φ54.0×t1.5 φ60.5×t2.3 φ63.5×t3.2 φ60.5×t2.0 φ63.5×t3.2 φ70.0×t4.0
G-WIN ST-T 80 R/L BS3 5 TR 2500 RC K130 φ80.0×t1.5 φ80.0×t2.8 φ80.0×t4.5 φ80.0×t2.3 φ80.0×t4.5 φ89.1×t5.5
G-WIN ST-T 90 R/L BS3 5 TR 3000 RC K130 φ89.1×t2.0 φ89.1×t3.8 φ101.6×t4.5 φ89.1×t3.0 φ101.6×t4.5 φ101.6×t6.8
G-WIN-SW-T Robot Bender
Standard accuracy Standard Bending RToggle clump Type T
The 6-axis Robot Bender with pipe chuck and the floor-type bending head to be
implemented in a system
G-WIN SW-T 10 R-L BS1 5 TK 1000 RC K10 φ6×t0.8 φ8×t0.8 φ12×t0.8 φ9×t1.0 φ12×t0.8 φ14×t0.8
G-WIN SW-T 18 R-L BS1 5 TK 1500 RC K20 φ8×t1.0 φ10×t1.0 φ12×t1.0 φ10×t1.2 φ12×t1.0 φ16×t0.8
G-WIN SW-T 22 R-L BS1 5 TK 2000 RC K20 φ10×t1.0 φ13×t1.0 φ16×t1.0 φ12×t1.0 φ16×t1.0 φ19.05×t1.0
G-WIN SW-T 28 R-L BS3 5 TK 2000 RC K50 φ19×t1.5 φ25.4×t1.6 φ32×t2.0 φ25.4×t1.5 φ31.8×t1.6 φ35×t2.0
G-WIN SW-T 35 R-L BS3 5 TK 2000 RC K50 φ27.2×t1.5 φ31.8×t2.0 φ38.1×t2.0 φ32.0×t1.5 φ38.1×t2.0 φ42.7×t2.5
G-WIN SW-T 50 R-L BS3 5 TK 2500 RC K110 φ45.0×t1.5 φ50.8×t2.0 φ54.0×t3.0 φ48.6×t2.0 φ54.0×t3.0 φ60.5×t3.6
G-WIN SW-T 60 R-L BS3 5 TK 2500 RC K110 φ54.0×t1.5 φ60.5×t2.3 φ63.5×t3.2 φ60.5×t2.0 φ63.5×t3.2 φ70.0×t4.0
G-WIN SW-T 80 R-L BS3 5 TK 2500 RC K130 φ80.0×t1.5 φ80.0×t2.8 φ80.0×t4.5 φ80.0×t2.3 φ80.0×t4.5 φ89.1×t5.5
G-WIN SW-T 90 R-L BS3 5 TK 3000 RC K130 φ89.1×t2.0 φ89.1×t3.8 φ101.6×t4.5 φ89.1×t3.0 φ101.6×t4.5 φ101.6×t6.8
A G-WIN : Floor-type Bending Head The bending robot works for DBB and POB of work piece. Category of bending head installation : ①Ground type (ST-T, ST-W) ②90°-clearance by rotation (SW-T) ③Bending head clearance by travelling (Optional to SW=T)B ST-T : Toggle clump type for standard accuracy and bending R (min. 1.5D/R) SW-T : ST-T Floor-type L/R Bending headC Reference bending capacity for Al, and mild steelD Bending direction R / L : R or L alternative choice R – L : Bi-directionalE BS1 : Spring booster BS2 : pneumatic booster BS3 : N/C Hydraulic booster
G-WIN-ST-T-28 G-WIN-SW-T-28
Floor-type bending head
G-WIN Robot Bender System Function TableF Max stacking number of a separated toolG TR : 2-stack of separated tool with no tie bar needed (inferior DOB achievement) TK : Consolidated tools with no tie bar needed (better DOB achievement)H Pipe effective length (w/no mandrel)I RC: A parallel chuck with speed/angle accelerator is mounted at the robot head. Designed to meet set-up free multi-chuck application.J Robot Type K10 : RS010N K20 : RS020N K50 : RS050N K110 : CX110L K130 : BX130L
15 OPTON PIPE BENDER 16OPTON PIPE BENDER
Product name / Type of functions
Bending specification Repeatability Max axial rotation (at no load) N/C Product dimension
Bending type Bending capability (Reference by Fe )
Stacking no. of molds
Bending direction max pipe dia Max Bending R Max bending R Max DOB DBB (mm) POB (°) DOB (°) Pitching speed
(mm/sec.)Rotation speed
(°/sec.)Bending speed
(°/sec.) N/C systemInternal/external communication
methodNumber of controlled axis Display in shape of work
Power supply (primary)
Electric capacity (KVA) Memory media Machine Weight
(kg)
T-WIN Robot BenderStandard accuracy Standard Bending R
Toggle clump Type TThe 6-axis Robot Bender with small-sized bending head mounted and the floor-type pipe chuck to be implemented in a system
T-WIN 10 4 R/L 2000 40 11 195
±0.05 ±0.05 ±0.05
1800 320 360
TIF15N/C unit
Robot additional command axes
RobotAnti-collision
Internal communication EtherNET I/P
EtherCATExternal
communicationInternet
7Yes
AC200V50/60Hz3-phaze
4.8
USB memory Flash disk
3000×3000×2000 750
T-WIN 18 4 R/L 3000 40 14 195 1800 320 360 5.1 3000×3000×2000 800
T-WIN 22 4 R/L 3000 40 13 195 1700 290 150 6.8 4000×4000×2500 1150
T-WIN 26 4 R/L 4000 70 28 195 1000 180 110 17.3 3500×3500×1700 3000
T-SRK Single Robot BenderStandard accuracy Standard Bending R
Toggle clump Type TThe 6-axis travelling Robot Bender with
small-sized bending head mounted and the floor-type pipe chuck to be implemented in
a system
T-SRK 18 4 R/L1000200030004000
40 14 195
±0.05 ±0.05 ±0.05
1000(1800) 320 360TIF15
N/C unitRobot additional command axes
Robot Anti-collision
Internal communication EtherNET I/P
EtherCATExternal
communicationInternet
8Yes
AC200V50/60Hz3-phaze
5.1
USB memory Flash disk
3000×3000×2000 1050
T-SRK 22 4 R/L 40 13 195 1100(1700) 290 150 6.8 4500×4000×3000 1550
T-SRK 26 4 R/L 70 28 195 700(1000) 180 110 17.3 5000×3500×1700 3500
T-DRK Dual Robot BenderStandard accuracy Standard Bending R
Toggle clump Type TTwo 6-axis travelling Robot Benders with small-sized bending head mounted and the floor-type
pipe chuck to be implemented in a system
T-DRK 18 4 R/L 4000500060007000
40 14 195±0.05 ±0.05 ±0.05
1000(1800) 320 360 TIF15N/C unit
Robot additional command axes
Robot Anti-collision
Internal communication EtherNET I/P
EtherCATExternal
communicationInternet
8+8Yes
AC200V50/60Hz3-phaze
10.3USB memory
Flash disk
6000×3000×2000 2000
T-DRK 22 4 R/L 40 13 195 1100(1700) 290 150 13.8 9000×4000×3000 3000
DRM Dual Robot BenderStandard accuracy Standard Bending R
Toggle clump Type TTwo 3-axis travelling Robot Benders with small-sized bending head
mounted and the floor-type pipe chuck to be implemented in a system (Discontinued to be replaced by the type T-DRK)
DRM 12 3 R/L 5000 40 11 195±0.05 ±0.05 ±0.05
1200 360 360 TIF15N/C unit
Robot additional command axes
Robot Anti-collision
Internal communication EtherNET I/P
EtherCATExternal
communicationInternet
5+5Yes
AC200V50/60Hz3-phaze
15USB memory
Flash disk
5500×2000× 1800 1950
DRM 15 3 R/L 5000 40 11 195 1200 360 360 15 5500×2000× 1800 2000
SRM Robot BenderStandard accuracy Standard Bending R
Toggle clump Type TThe travelling Pipe chuck and 3-axis Robot Benders with small-sized bending head mounted to be implemented in a system
(Discontinued to be replaced by the type T-DRK)
SRM 12 3 R/L 3000 40 11 195±0.05 ±0.05 ±0.05
2700 360 360 TIF15N/C unit
Robot additional command axes
Robot Anti-collision
Internal communication EtherNET I/P
EtherCATExternal
communicationInternet
5Yes
AC200V50/60Hz3-phaze
7USB memory
Flash disk
770×3900×1500 950
SRM 15 3 R/L 3000 40 11 195 2700 360 360 7 770×3900×1500 1000
Product name / Type of functions
Bending specification Repeatability Max axial rotation (at no load) N/C Product dimension
Bending type Bending capability (Reference by Fe )
Stacking no. of molds
Bending direction
Effective pipe length at one-
chucking Max Bending R Max bending R Max DOB DBB (mm) POB (°) DOB (°) Pitching speed
(mm/sec.)Rotation speed
(°/sec.)Bending speed
(°/sec.) N/C systemInternal/external communication
methodNumber of controlled axis Display in shape of work
Power supply (primary)
Electric capacity (KVA) Memory media Machine Weight
(kg)
G-WIN-ST-T Robot BenderStandard accuracy Standard Bending R
Toggle clump Type TThe 6-axes robot with pipe chuck mounted and one floor-type bending head to be implemented
in a system.
G-WIN-ST-T 10 3 R/L 1000 60 11 195
±0.05 ±0.05 ±0.05
1800 320 360
TIF15N/C unit
Robot additional command axes
Robot Anti-collision
Internal communication EtherNET I/P
EtherCAT
External communication
Internet
7Yes
AC200V50/60Hz3-phaze
4.8
USB memory Flash disk
3000×3000×2000 1000
G-WIN-ST-T 18 3 R/L 1500 60 14 195 1800 320 360 7Yes 5.1 3000×3000×2000 1000
G-WIN-ST-T 22 3 R/L 2000 80 13 195 1700 290 150 7Yes 6.8 4000×4000×2500 2000
G-WIN-ST-T 28 3 R/L 2000 100 ※1 195 1700 290 290 7Yes 14.8 4000×4000×2500 2500
G-WIN-ST-T 35 3 R/L 2000 120 ※1 195 1250 290 240 7Yes 22.4 4000×4000×2500 2800
G-WIN-ST-T 50 3 R/L 2500 150 ※1 195 1250 290 222 7Yes 51.9 4000×4000×2500 3500
G-WIN-ST-T 60 3 R/L 2500 200 ※1 195 1000 180 210 7Yes 60.5 5000×5000×2000 4000
G-WIN-ST-T 80 3 R/L 2500 200 ※1 195 800 150 150 7Yes 86.8 6000×6000×2000 4700
G-WIN-ST-T 90 3 R/L 3000 300 ※1 195 800 120 125 7Yes 86.8 6000×6000×2000 6000
G-WIN-SW-T Robot BenderStandard accuracy Standard Bending R
Toggle clump Type TThe 6-axes robot with pipe chuck mounted
and two floor-type bending heads for L/R to be implemented in a system.
G-WIN-SW-T 10 3 R-L 1000 60 11 195
±0.05 ±0.05 ±0.05
1800 320 360
TIF15N/C unit
Robot additional command axes
Robot Anti-collision
EtherNET I/PEtherCAT
External communication
Internet
8Yes
AC200V50/60Hz3-phaze
4.8
USB memory Flash disk
3000×3000×2000 1200
G-WIN-SW-T 18 3 R-L 1500 60 14 195 1800 320 360 8Yes 5.1 3000×3000×2000 1200
G-WIN-SW-T 22 3 R-L 2000 80 13 195 1700 290 150 8Yes 6.8 4000×4000×2500 2300
G-WIN-SW-T 28 3 R-L 2000 100 ※1 195 1700 290 290 8Yes 14.8 4000×4000×2500 2800
G-WIN-SW-T 35 3 R-L 2000 120 ※1 195 1250 290 240 8Yes 22.4 4000×4000×2500 3200
G-WIN-SW-T 50 3 R-L 2500 150 ※1 195 1250 290 222 8Yes 51.9 4000×4000×2500 5000
G-WIN-SW-T 60 3 R-L 2500 200 ※1 195 1000 180 210 8Yes 60.5 5000×5000×2000 6000
G-WIN-SW-T 80 3 R-L 2500 200 ※1 195 800 150 150 8Yes 86.8 6000×6000×2000 7000
G-WIN-SW-T 90 3 R-L 3000 300 ※1 195 800 120 125 8Yes 86.8 6000×6000×2000 11000
Movable Bending Head T-WIN Robot Bender Specification
Floor-type Bending Head G-WIN Robot Bender Specification
17 OPTON PIPE BENDER 18OPTON PIPE BENDER
Pipe Bending peripherals and supporting equipment
DDV Hydraulic Servo Pump & DDV Servo Pack1 Conventional hydraulic system has four basic big problems, or instability of accuracy, temperature control of hydraulic, noise and large consumption of hydraulic media.
Opton started in 1995 its development for advanced performance for larger hydraulic pipe machines.
2 DDV Hydraulic Servo Pump has solve all above problems, and is highlighted as the new‒aged N/C Hydraulic Pump Systems Many successful case with the energy-saving rate higher than 50%.
3 DDV Servo Pack is the pack including DDV and sequencer, allowing users to turn the conventional hydraulic press devise into the servo-press machine with no professional experience needed.
Product detailon WEB
3D automatic measurement machine 3D Roboforma1 3D scanner is controlled automatically for the positioning to execute measuring a complicated surface of specimen.
2 Once the profiling procedure is registered in measuring of the first specimen, fully automatic measuring follows for the specimen that follows.
3 Very handy to compare the date between CAD data and the measured (within accuracy of 20μ~200μ).
New type internal pipe seam sensor (Type NIP-I)
Product detailon WEB
1 Pipe surface are often stained caused by surface treatment or optical noise and seam sensor is found hard to work.
2 Our newly developed seam sensor works on an internal seam line of a pipe, that can be applied to detecting the seam lines of all types of 2D/3D pipe products.
3 Lighting is projected into an internal pipe by mini-sized LED located in a ring at the head of seam sensor.
A central CCD camera obtains the image of the products surface and the angular-positioning of a seam line is detected by the power or 2D/3D Image processing software.
Optical 「Patch-size」3D Measurement Scanner
Product detailon WEB
■Achievement through 20-over years of R&D1 A touch-probe type measurement machine does not collect enough data for a produced specimen designed by CAD, particularly in the data of center line and hoke-to-hole distance, leading fatal problems for quality accuracy of the product.
2 This 3D Scanner, with versatile and high-performance sensor mounted for speed-/density- oriented measurement per constant size of surface, works as the best 3D testing tool for in-line application with the 20μ~100μ accuracy.
3 Application with the 3D Scanner. 3D Pipe Measurement Machine 「Cloudforma」.
Production error feedback by3D Pipe Measurement Machine 「Cloudforma」
Product detailon WEB
Pipe cutter
Product detailon WEB
・Uncoiler : DA Drum type On/Off・Tensioner : Crum-driving ON/Off is controlled by the sensors placed head and bottom of the hoop.・Grip feed : Specific cut-size is made by N/C based on the cut-length data.・Straightener : Type TYM Straightening rollers are placed for their manual positioning operation.・Tension clamp : A pipe is pulled apart by two opposite clamp.・Disc cutter : Cutter blade motion is N/C operated for its rotation and revolution.・Straightness 2mm/m・Tact : 5 sec./m.
Horizontal Type Speed-/Accuracy-oriented Automatic Endformer1 Max working capacity / Aluminum φ212 Machining tact (sample as below : 5~8 sec.) 8-punch type (including loading →beading →sizing1,2→hose-nipple rolling →Inner pipe insertion →hose socket insertion and clamping →automatic discharging)
3 Power source / DDV Hydraulic Pump (No coolant needed) & AC Servo Motor
4 Series Type / HI-AL-21- 3stages ~8 stages (loading/unloading included)
Bending Data Management and Processing Software
Product detailon WEB
■BEM Software1 CAD coordination (XYZ) on pipe center line are translated to machining PRB data.
2 All the bending data stored in an individual bending machine are centered to organize in a host computer of production management.
3 The bending data are forwarded from the production management host computer as needed to an individual production machine on floor.4 Real-time display of production start of a bending machine together the accumulation of production volume achieved.
5 Storage of measured data by 3D Pipe Measurement Machine 「Cloudforma」.
■GEM Software1 With this software, the pipe OD data in a higher-end CAD (eg. CATIA ) are downloaded to a production management PC.
2 The dimensional data of pipe center line and flange etc., are created from external drawing of a pipe stored in the GEM software and forwarded to the BEM software stored in the same PC.
3 Pipe external appearance is exhibited in color with dimension lines that are processed from 3D CAD data and the data measured by 3D Pipe measurement machine 「Cloudforma」.
Pipe Bending Simulation Software
Product detailon WEB
■For ECO-cross Type CNC Pipe Bending Machine1 Machining tact and bending interference can be checked by input of the bending data into the PC with the Simulation Software installed.
■For 6-axis Robot Pipe Bender (DRK/SRK/WIN)1 Under development
■For 3-axis Robot Pipe Bender(DRM/SRM)1 Machining tact and bending interference can be checked by input of the bending data into the PC with the Simulation Software installed.
Vertical Endformer
Product detailon WEB
DDV GA-3/1.5
LAN
Cloudforma
ECO-cross Type CNCPipe Bender
Robot Bender
Robotized 3D measuring machine(3D Roboforma)
Data verification between CAD and measured of holepositioning and shape of a specimen
Easiest date verification between CAD and profiled on the specimen.
ECO Bender Bend Simulation Robot Bender Bend Simulation
1 Error indication of the data between the CAD coordination (XYZ) on pipe center line and measured data.
2 Either of Cloudforma and Roboforma has this performance.
曲げポイント
OP-IM-DA1
Best for pipe working on flaring. Beading. Spooling, sizing,flange-closing etc.
1 E-25/30/40/60 Series One-clamp multi-punch type Standard
Hydraulic and mold set-up by manual
2 D-25/30/40/60 Series One-clamp multi-punch type DDV
w/ Hydraulic Servo Pump Set-up by numerical entry3 4D-E-30-120-12DDV Series 4-Stage Clamp 12-punch Type w/ DDV Hydraulic Servo Pump Set-up by numerical entry
1 Pipe Bending machine and the exclusive Pipe Measurement machine on LAN.
2 The production data translated from 3D CAD data are automatically compared by the data measured on the produced part to find out the differences in DBB, POB and DOB between the two.
The related errors are automatically modified and fed back to the bending machine to start the quality production on and from the second piece.
OP-IM-E25TIF15 NC Operation Controller Hi-AL-21-8
NIP-1
3D-P5-140
DDV PACK AppplicationPress-machine in the marketN/C Servo-press machine
3D Scanner
3D Processor PC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
点 1
点 2
点 3
点
点 X
点 Y
点 Z
点
点 X
点 Y
点 Z
点
点 X
点 Y
点 Z
0.6
0.1
0.2
-0.4
-0.2
50.4
-81.9
-11.9
52
0.6
0.1
0.1
0.2
1.5
-0.4
-0.2
-1.5
2.6
2.0
1.7
0.1
0.7
1.8
3.0
O K
O K
O K
0.0
-0.0
0.0
-0.0
0.0
51.9
-83.9
-13.7
51.9
交点番号 座標記号 測定値 CAD値 誤差 公差 合否
Product detailon WEB
19 OPTON PIPE BENDER 20OPTON PIPE BENDER
Mechanical Standard Option Controller standard optionsLoss-less
Oversea
standards
Tool
Bending head Carriage Mandrel Mechanical Options Others Hardware software
MBA MBB MBC MBD MBE MBF MBG MBH MBI MBJ MBK MBL MBM MCA MCB MCC MCD MCE MCF MCG MMA MMB MMC MMD MEA MEB MEC MED MEE MEF MEG MEH EHA EHB EHC EHD EHE EHF EHG EHH EHI EHJ EHK EHL ESA ESB ESC ESD ESE LLB IOS HWT
1 ECO-cross 10~28
NC Booster
(Standard to ECO-U
D
)
Tension bar
(for clamp die
)
Tension bar
(for press.die
)
Clamp die closed sensor
Bracket for wiper installation
(Standard features to ECO-U
D
)
Wiper retracter
Roll wiper
Front mandrel
Bend roll open/close
Cut-off mechanism
One-axes bender features
for 2 or 3 stack tooling.
Traveling bed for TM-type
bending head
Adapter to accomm
odate m
olds ex-non Opton brand
2-, 3-,4-jaw chuck
(An end chuck must be used for T-WIN.)
Internal chuck
Multi-chuck
Chuck long lever
(An end chuck must be used for T-WIN.)
Ejector
POB- origin sensor
Chuck work recognition
mandrel device
(Standard for ECO-UD. Not applied to DRK type)
N/C M
andrel
(An end chuck must be used for T-WIN.)
Extended mandrel stroke
Machining oil lubrication
by auto
Mandrel retractor
Loader
Unloader
End chuck for Robot Bender
POB by N
C for Robot Bender Chuck
Central lubrication
Machine color
(For the machine body/Hazard color. Not applied to the Robot.
)
Safety fence
Signal tower
Error buzzer
Laser scanner/ Area sensor
(Safety fence is recommended for Robot Benders.)
Breaker box
UPS
External input/output of production file selection
Loader/unloaderInterface
Peripheral interface
Transformer
Color of controller unit
Extended cable of controller
MAT com
puter
Simulation softw
are
BEM
GEM
Language
(Germ
an/Korean/Russian)
Large-R Multi-R bending
(R2000 max.)
Material-loss free production
(3D scanner/Prototype management software/Error correction software)
UL/CE etc.
Working tools2 ECO-cross
35~90
3 SRK・DRK
4 T-WIN 1 2
4 5
1 2
■
5
1 2
■
5
1 2 3 4 5
1 2
■
5
2
■
5
2
■
5
1 2
■
5
1 2
■
5
1 2
■
5
1 2
■
■
5
1 2
5
1 2
4
2
■
5
1 2 3 4 5
1 2
4 5
1 2
■
1 2
■
1 2 3 4 5
1 2 3 4 5
1 2
4 5
1 2
5
1 2
4 5
1 2
5
1 2 3 4 5
1 2 3 4 5
4
4
1 2
5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2
1 2
1 2 3 4 5
1 2 3 4 55 G-WIN
Quality
Decrease of flattening ● ● ● ●Decrease of buckling and wrinkles ● ● ● ● ● ● ● ● ●
Stability of quality production ● ● ● ● ● ● ● ● ● ●
Decreasing product failure rate ● ● ● ● ● ● ● ●
Cost
Faster machining time ● ● ● ●Reduction of human power cost ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Saving of set-up time ● ● ● ● ● ● ● ● ●
Cost saving of materials and repairs ● ● ● ● ● ● ● ● ● ● ●
Elimination of wasteful works ● ● ● ● ● ● ● ● ● ● ●
Convenience
Skill-less oriented ● ● ● ● ● ● ● ● ● ●Data management ● ● ● ● ● ●
Buck-up for new product release ● ● ● ● ● ● ● ● ● ●
Reduction of work-piece interference ●
Systematization ● ● ● ● ● ● ● ● ●
SafetyStatus monitoring ● ● ● ● ● ●Accident prevention ● ● ● ● ● ● ●
Others
Compatibility to irregular cross section ● ● ● ● ●Compatibility to varieties of end-forming ● ● ● ● ● ●
Compatibility to lager R ●
Flexibility to accommodate molds ex-non Opton brands ●
User specifications ● ● ● ● ● ● ●
Equipment protection
Easier maintenance ● ● ●Error Prevention ● ●
Foreign legal compliance Compatibility to foreign standards ● ● ● ●
Option Code No.
Models and Function
MBJ:Cut-off EHA:Signal towerMEF:Centralized lubricationMMD:Automatic machining oil feeder EHC:Laser scanner
Pipe Bender Standard Option Table
Standard options (Reference by typical case only)
For unlisted options, please contact OOpton sales.
LLB:Material-loss free productionCustom-order can be met for SRK,DRK,T-WIN,G-WIN.
MCC:Multi-chuckMBG :Roll wiper
21 OPTON PIPE BENDER 22OPTON PIPE BENDER
http://www.opton.co.jp/en/ http://www.opton-3d.com
International
3-24 Akatsuki, Seto Aichi-pref. 489-8645 [Management HQ]TEL:0561-48-3382 FAX:0561-48-7621[Design Center & Factory]TEL:0561-48-3329 FAX:0561-48-0628
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Domestic
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□ Regional offices
Gunma (for northern Japan)1648-1 Higashi-nagaoka-cho, Ota-city, Gunma-Pref. 373-0812TEL:0276-46-7185 FAX:0276-46-5615E-mail:gunma@opton.co.jp
Tokyo (for cosmopolitan area)284 Shin-Hane, Kouhoku-ward, Yokohama,Kanagawa-pref. 223-0057TEL:045-549-6771 FAX:045-549-6773E-mail:tokyo@opton.co.jp
Nagoya-Seto (for central Japan)3-24 Akatsuki, Seto, Aichi 489-8645TEL:0561-48-3389 FAX:0561-48-4141E-mail:chubu@opton.co.jp
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5 Osaka (for Western Japan)2-14-3 Okamoto Bld No.2-2F, Senrigaoka, Settu,Osaka 566-0001TEL:06-6330-8112 FAX:06-6330-8140E-mail:osaka@opton.co.jp
Fukuoka (for Kyushu Island)2-6-30 Techno Plaza Shirono, Shimosirono Kokura-Minami-ward, Kita-Kyushu, Fukuoka 802-0804TEL:093-932-1313 FAX:093-932-1325E-mail:kyusyu@opton.co.jp
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Business Profile
Established:Nov.12, 1963Capital paid:J.Yen 99 milCEO & Pres.:Teruaki Yogo, CEONo. of Employees:140Products:R&D, Mfg Sales of production machines 1. CNC Pipe Benders 2. 3D Scanners/Non-contact 3D profilers 3. TIF Built-in NumericalPatents:150 domestic 50 international(Pending included.)
□ Foreign affiliates
MiiC OPTON(USA),Inc41208 Capital Canton MI 48187 USATEL:1-734-453-2188 FAX:1-734-453-2216E-mail:info@miic-opton.com
MiiC OPTON (Europe) GmbHGutenbergstr.1 85737 Ismaning GermanyTEL:49-89-540165-0 FAX:49-89-540165-40E-mail:info@miic-opton.de
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MiiC OPTON de MexicoEmerson No.150 ,of 702 Col. Chapultepec NoraiesC.P.11570 Mexico.D.F.TEL:52 55-5203-3027 FAX:52 55-2624-0457E-mail:info@miicmexico.com
MiiC OPTON(Thailand) Co.,Ltd2nd Floor,CCT Bldg., 109 Surawong Rd.,SuriyawongBangrak,Bangkok 10500TEL:0-2634-2153 FAX:0-2634-2155E-mail:info@opton.co.jp takuya@opton.co.jp
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MiiC OPTON(Korea) Co.,Ltd641-090 Seong Ju-Ro 97 Beon-Gil,Seong san-Gu, ChangWon City,Kyungsang- Nam Do,KoreaTEL:055-261-3165 FAX:055-261-3167E-mail:info@opton.co.jp miura@opton.co.jp
MiiC OPTON(China) Co.,Ltd 北京米克奥富同科技有限責任公司27 Village 6 districts 16-2-1102 , Shizhong Area ,
Jinan City , Shan Dong Prev
山东省济南市市中区二七新村六区16-2-1102TEL:0531-8246-6313E-mail:info@opton.co.jp
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□ Distributors and Agents
Head Office & factory (Land8905㎡ Bld8905㎡)1
※The contents in this document are subject to change as are needed. The latest information must be checked upon inquiry. 20151215:2000
CNC Pipe Benders and Supporting Productsfor FA System
PIPEBEND INGMACH INE& FA Sys t em Equ i pmen t s
Opton Co.,Ltd.