Post on 29-Mar-2015
OHM MRO/PM Solution & Improvement
OHM OUTSOURCING MRO TASKS
OHM MRO Solution & Improvement
• The OHM MRO (Maintain-Repair-Operate) / P.M. (Preventive Maintenance) software was developed during the 90’s by OHM Ohana Engineers consultants in partnership with the I.M.I (Israel Military Industries).
and it has implemented there since 1997.
• The OHM Civilian version was implemented (& debugged) in the last 10 years in Haifa chemicals Ind. and in another 5 manufactories .
• The OHM Software is a Magic 9 /MS Windows Application.
A brief review.
Ohana Engineers (established in -1990)Our main clients are:
Israeli Government - major consultant engineers
.(e.g. Maintenance and Outsourcing . P.F.I or B.O.T method)
Israeli Sea ports consultant engineers. .(e.g. Ashdod / Elat / Haifa)
Israeli Military Industry.
Israeli Municipal Center (.e.g. cities)
OHM - Ohana engineers
ISOTQM
OHM MRO Solution& improvement
MRO (maintain-repair-operate)& P.M Module Preventive& Predicted Maintenance
General Projects& Tasks
The Outsourcing ModuleOutsourcing managing & Agreements.
Budgets & P .Orders managing ; Human Resources ; Contractors
The Inventory Info Module Facility Equipment data; Graphic Archive; Inventory managing; Equipment, sub assemblies, spare parts. etc
OHM MODULES
OHM Solution & Concepts
EXAMPLE:
(Question & Solution Chapter.1 )
How has the implementation of TQM & ISO influenced the degree of the manager's
freedom, to operate In the last two decades ?
"The equipment is a customer" The management and quality methodologies (TQM, ISO) implement the principle that the factory equipment is a customer.
As a customer, the equipment has its own needs which are translated into hundreds of weekly J.O’s (Job Orders) .
e.g. preventive maintenance (P.M), calibration, etc.
J.O’s
I AM A CUSTOMER! ISOTQM
• The classic MRO software which computerized the process, turned the equipment into a “ computerized tasks generator” that created hundreds of J.O's. J.O’s which are dictated by the equipment’s needs (P.M) rather than by any human factor (managers. etc)
• As a result of the above described process, in the last two decades the MRO manager lost many of his degrees of freedom to operate.
The Equipment = J.O’s generator
•Resolution - Diagnosis and Prediction
• The OHM software was developed with built-in tools and solutions, which optimize and upgrade the MRO manager’s degrees of freedom to operate.
•The Built-in outsourcing option
•Built-in Default J.O’S. reports
•Dashboard console
OHM SOLUTIONS (EXAMPLES)
Upgrading “degrees of freedom”
J.O’s
Freedom ?
•Inventory info Module
OHM was developed with a built-in option of outsource any task. You can Outsource Performing of one Job Order (J.O), up to all of the maintenance tasks. (which directed to outdoor contractors).
The Outsourcing Built-in Option
The Outsourcing Agreements
OHM Built-in option of outsourcing Agreements .
•OHM MRO software includes a complete built-in encoded database and parameters with resolution down to the smallest data/parameter
Resolution - diagnosis and prediction
• This resolution is an essential tool for diagnosis, prediction and tasks improvement. which in return expand the manager’s degrees of freedom to operate.
• Factory equipment usually creates hundreds of weekly tasks (J.O’s). Reporting these tasks can be quite time consuming.
Built-in default J.O’s. report
•EXAMPLE: Statistically, only 10% of the weekly maintenance tasks/J.Os are not executed exactly as planned.
• OHM software supports Automatic default reports of tasks. This functionality allows the manager to focus only on the 10% of the tasks that weren’t executed as planned.
Built-in default reports
Inventory Info ModuleGraphic. Archive
Inventory Info ModuleSPARE PARTS AND DYNASTY
•the OHM screens and menus are arranged as a “dashboard console”. The manager can customize the menus/icons on his desktop according to any desired structure.
“ Dashboard console” screens
Thank You
OHM Ohana engineers