Post on 26-Feb-2018
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Aut omat i c Transmssi on
TRANSFER
CLUTCH
10
Transf er Cl utch s 5 o 5 8 8
A
REMOVAL
5510588A78
1 Remove rear
vehi cl e
speed
sensor
B
A
B3M1056C
--
p
O p
B3M1106B~
A
Rear
vehi cl e speed sensor
B
Front
vehi cl e
speedsensor
A
Transf er
cl utch
B
Ext ensi oncase
2 Separate transmssi on
case and
extensi on
case
sect i ons
2
Ti ghten
bol t s to secure
t he case
Ti ghteni ng
torque
` 25N~m
2. 5
kgf-m 18 1 f t - I b
B3M057
3 Take
out the tr ansfer cl utch
by
l i g h t l y
t appi ng
I
B3M o5 l
t he end
of
t he
rear
dri ve shaf t
CAUTION
C DSASSEMBLY
Be
caref ul
not to
damge
the
o i l seal i n the
S570588A06
extensi on
1 Remove t he
seal
r i n g
CAUTION
Be
caref ul
not to
damge
the
seal
r i ng
A
B3M10898
A
Transf er
cl utch
B Ext ensi on
case
B Transf er
cl utch
B
INSTALLATION 5 5 5 8
1 I n s t a l l
t he
t ransfer cl utch
asseml y
to t he case
CAUTION
Be
caref ul
not
t o
damge
the
seal
ri ngs
-
OO
\ \
AT
40
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TR NSFER
CLUTCH
Au
t omati c Transm ssi on
2 Usi ng
a
press
and
ST
remove t he bal l beari ng
5
Apply
comressed
ai r
t o
the
rear
dri ve shaf t
t o
C UTION
remove
the pi ston
Do
not
reuse the
beari ng
ST 498 776
REMOVER
G3M 497
3 Remove t he
snap
r i n g
and
take out t he pres-
sure
pl at e, dri ve pl at es, anddri ven pl at es
4
Remove t he
snap
r i n g wi th ST
ST2
and
ST3
and
take
out t he return spr i ng and t ransf er
cl utch
pi ston seal
ST
3998936
PLIERS
ST2 3986736 COMPRESSOR
ST3
3986236
SEAT
D
SSEM LY
5 5
. z
1 I n s t a l l
t he
t ransf er
cl utch pi ston
A Transf er
cl utch
pi ston
B Transf er
cl utch
2 I n s t a l l return spr i ng t o
transf er pi ston
A
Return
spri ng
B Transf er cl utch
T
41
A
Snap
r i n g
B
Transf er cl utch
A
Snap
r i n g
B
Return
spri ng
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TRANSFER
CLUTCH
A
ut o
m
Transmss i on
3 I n s t a l l t r ans f er cl ut c h pi s t on
seal
6 Usi ng
ST1
and ST2 i n s t a l l snap r i ng t o
rear
dr i ve s haf t
NOTE
After
i n s t a l l i n g snap r i n g,
remove
ST1
and ST2
ST1
499257300 SNAPRING
OUTER
GUDE
ST2 499247400 I NSTALLER
ST2
A
ST
A Transf er
c l ut c h pi s t on
seal
B Transf er c l utch
4
I n s t a l l
ST t o r ear dr i ve s haf t
ST 499257300
SNAPRINGOUTERGUDE
ST
- A
B3M1402C
A Tr ansf er cl utch
5
I n s t a l l snap r i n g t o
ST
ST 499257300
SNAP
RINGOUTERGUDE
ST
83M1BOC
A Snap
r i n g
B
Tr ansf er cl utch
B
83M1181C
A
Snap r i n g
B Tr ansf er cl utch
7 I n s t a l l
t he
dr i ven pl at es, dr i ve pl ates, pressure
pl ate and
snap
r i n g
A Snap r i n g
8
Appl y
compressed
a i r
t o
see
i f t he
assembled
parts move smoothl y
AT
42
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TR NSFERLUT H
Aut omat i c Transmssi on
9 Check t he cl ear ance 11
Coat
t he seal ri ng
wi th
vasel i ne,
and
i n s t a l l i t
NOTE
i n
t he
seal r i n g groove of t he shaf t
Bef or e
measuri ng
cl earance,
pl ace
t he same
CAUTION
t hi ckness of shim
on
both si des
t o
prevent pres-
Do not expand theseal
r i ng
excessi vel ywhen
sure pl ate fromt i l t i n g
i nstal l i ng
I f t he cl earance
i s
not w thin speci f i cati on, adj ust
i t
by sel ecti ng a
sui tabl e pressure pl ate on
t he
transfer cl utch pi ston si de
Standard
val ue
0
7
1
. 10. 028
0
043 i n
Al owabl e
l i m t
1
. 60063 i n
12 I n s t a l l t he t ransf er cl utch assembl y
t o
t he
case
CAUTION
Be caref ul not t o
damage
the seal
r i ngs
Avai l abl e pressure pl at es
Part No Thi ckness
mmi n
31593AA151 3
3 0 . 130
31593AA161 3 7 0 . 146
31593AA171 4 0 . 161
31593AA181 I 4 5 0. 177
10
Press-f i t
t he
b a l l
bear i ng
wi th
ST
ST 899580100 INSTALLER
E
INSPECTION S570588A70
Check t he dr i ve pl ate f aci ng f or
wear anddam
age
Check
t he
snap
ri ng
f or wear , return spr i ng f or
permanent set
andbreakage, and return spri ng f or
def ormati on
Check t he
l athe
cut
r i n g
f or
damage
Measure t he ext ensi on
end
pl ay andadj ust i t to
w t hi n speci f i cati ons
WTHOUTVTD
WTH
VTD
T43
A
Seal ri ngs
B Transf er cl utch
A B al l
beari ng
A Transf er cl utch
B Ext ensi oncase
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TRANSFERCLUTCH
Automat i c Transmssi on
F ADUSTMENT 551 588A 1
1 WTHOUTVTD 551 588A 7 7
1 )
Measure di stance
L
fromend
o f ext ensi on case
and
rear
dri ve shaf t
wi th
ST
ST 3986436
GAUGE
L
=
Measured val ue
15mm
L =
Measured
val ue 0. 59 i n )
ST
0
L
B3M 985A
2) Measure
t he
di stance
E
f rom
t he
t r ansmssi on
case
mat i ng
sur f ace t o t he reducti on
dri ve
gear
end sur f ace
wi th
ST1 and ST2
f =
Measured
val ue
5
mm
2
=
Measured
val ue
. 97
i n )
ST1 3986436 GAUGE
ST2 499577 GAUGE
ST2
ST1
l
I
B3M1114A
Thrust
needl e
bear i ng
Part No
Thi cknessmmi n)
8 6536 2
3
. 8 0 . 150)
8 6535 3 4 0 0 . 157)
8 6535 4
4. 2 0 . 165)
8 6535 5
4. 4 0 . 173)
8 6535 6
4. 6 0
. 181)
8 6535 7
4
. 8
0
. 189)
8 6535 9 5. 0 0 . 197)
2
WTHVTD S51 588A 1 2
1 ) I n s t a l l t he
r ear dr i v e shaf t
i n t o t he reducti on
dri ve gear
and
center
d i f f e r e n t i a l
assembl y
2)
Measure
t he di stance
C
f rom
the tr ansmssi on
case mat i ng surf ace t o t he reducti on
dri ve gear
end sur f ace
wi th
ST
~ =
Measured val ue
5
mm
~
=
Measured
val ue
. 97
i n )
ST 3986436 GAUGE
3) Cal cul at i on equati on
NOTE
Add 0. 05 mm
0
. 0020
i n ) and0. 25 mm0
. 0098
i n )
thi ck shi ms to
area T Cal cul at e f ormul a 2
to
determne H The cal cul ated H refers
t o t he
shi m
t hi ckness
range
Sel ect
shi ms
of
sui t abl e
t hi cknesses w t hi n
t he cal cul ated H range
T=L+G -f -H
T
Shi mcl earance
L Di stance f rom
end
of ext ensi on
case t o
end of
rear
dri ve shaf t
G
Gasket
t hi ckness
[ 0 . 45 mm0 0177
i n ) ]
2
Hei ght f romend
of
t r ansmssi on
case
to endof
reducti on dri ve
gear
H Thrust
needl e
bear i ng t hi ckness
0. 050. 25 mm0
. 0020
0
. 0098
i n )
AT
44
A) Rear dri ve plate
B)
Center d i f f er e nt i a l carri er
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TRANSFER
CLUTCH
A t oma i c Trans
m ss
i on
3) Cal cul at i on equati on
NOTE
Add. 05
mm
0 2 i n
and
. 20
mm
0
. 0079
i n
thi ck shi m
t o
area
T Cal cul at e f or mul a 2
t o
det er m ne H
The
cal cul at ed
H
r ef er s t o t he
shi m thi ckness range Sel ect
shi m of
sui tabl e
t hi cknesses wi thi n t he cal cul at ed H
r ange
0 to 4 teeth)
T=L+G-f -H
T
Shi m
cl ear ance
L
Di stance f romend
o f extensi on case t o end
of
rear
dri ve shaft
G Gasket thi ckness
[ 0 . 45
0
177i n ]
f
Hei ght
f r o m
end
of
tr ansm ssi on
case
t o
endof
r educt i on
dri ve gear
H
Shi m
hi ckness
. 05. 25
mm
0
2
. 0098
i n
Adj ust i ng
shi m
Part No Thi ckness
3281
AA 1
. 2
3281
AA 11
. 5
AT
45