MORFI MOLDS Ltd.

CERN – GREEK INDUSTRY DAYNovember 3-4, 2014

MORFI MOLDS Ltd. in a snapshot ...

Founded in 2008Manufactures injection molds and high precision machine partsSituated in 1200 sqm at Kalyvia, Attica, GreeceAnnual turnover of 1.6 million EurosTurnover constantly rising since 200825 full-time employeesOperates under ISO 9001/2008

MORFI MOLDS Ltd. Design department features …

Specialised staff comprising 2 MEng Mechanical Engineers and 2 experienced designers1 CAD/CAM workstation equipped with NX7 Unigraphics2 CAD/CAM workstations equipped with Pro-Engineer Wildfire 4.03 workstations running ANSYS Multiphysics for FEA1 workstation running Geomagic for inverse engineering and surface mapping applications

MORFI MOLDS Ltd. CNC machine shop features...

2 Mazak machining centres (4-axis)2 HAAS machining centres (3-axis)2 Mazak turning centres

MORFI MOLDS Ltd. Conventional machine shop features...

2 Lathes3 Milling machines2 Surface grinding machines2 Drilling machines1 EDM machine1 Sand-blasting machine

MORFI MOLDS Ltd. Quality control department features …

Specialised staff comprising 1 Mechanical EngineerA temperature / humidity controlled room1 TESA MicroHite CMM machineA complete collection of calipers,inside/outside micrometers, height gauges, thread gauges etc.

Over its six years of operation MORFI MOLDS Ltd. has produced

among other things …

Close tolerances and intricate shapes on aluminium

On percipitation hardened stainless steel

On 316 mild stainless steel

On hardened tool steel (up to 62 HRC)

On copper (OFC)

On copper for EDM electrodes

On exotic materials such as beryllium bronze

In 2013 MORFI MOLDS Ltd. proceeded to a strategic cooperation with the

Machine Design Lab. of the NTUA …

… enhancing further its dimensional accuracy capabilities through:

1. Use of a KISTLER dynamometer to calibrate tool loads on the workpiece

2. Use special in-house developed routines on ANSYS Multiphysics to predict and optimise the rigidity of the tool-work-fixer system

3. Optimise tool selection, geometry and cutting conditions4. Measure the resulting shape and individual features of the

workpiece on the spot by the FARO-Arm portable CMM system

Measuring machining tolerances on the spot

… yields supreme versatility, production enhancement and cost savings

On a ±1μm over an ergosphere of 200mm up to ±6μm over an ergosphere of 2000mm

Satisfied clients of the company include:

• THALES• BIC• Colgate• Intracom• Theon Sensors• Rheinmetall• Bayer

• Castrol• BP• Johnson & Johnson• SHELL• Castrol• P&G• Unilever

Thank you for your attention