MORFI MOLDS Ltd. CERN – GREEK INDUSTRY DAY November 3-4, 2014.
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Transcript of MORFI MOLDS Ltd. CERN – GREEK INDUSTRY DAY November 3-4, 2014.
MORFI MOLDS Ltd.
CERN – GREEK INDUSTRY DAYNovember 3-4, 2014
MORFI MOLDS Ltd. in a snapshot ...
Founded in 2008Manufactures injection molds and high precision machine partsSituated in 1200 sqm at Kalyvia, Attica, GreeceAnnual turnover of 1.6 million EurosTurnover constantly rising since 200825 full-time employeesOperates under ISO 9001/2008
MORFI MOLDS Ltd. Design department features …
Specialised staff comprising 2 MEng Mechanical Engineers and 2 experienced designers1 CAD/CAM workstation equipped with NX7 Unigraphics2 CAD/CAM workstations equipped with Pro-Engineer Wildfire 4.03 workstations running ANSYS Multiphysics for FEA1 workstation running Geomagic for inverse engineering and surface mapping applications
MORFI MOLDS Ltd. CNC machine shop features...
2 Mazak machining centres (4-axis)2 HAAS machining centres (3-axis)2 Mazak turning centres
MORFI MOLDS Ltd. Conventional machine shop features...
2 Lathes3 Milling machines2 Surface grinding machines2 Drilling machines1 EDM machine1 Sand-blasting machine
MORFI MOLDS Ltd. Quality control department features …
Specialised staff comprising 1 Mechanical EngineerA temperature / humidity controlled room1 TESA MicroHite CMM machineA complete collection of calipers,inside/outside micrometers, height gauges, thread gauges etc.
Over its six years of operation MORFI MOLDS Ltd. has produced
among other things …
Close tolerances and intricate shapes on aluminium
On percipitation hardened stainless steel
On 316 mild stainless steel
On hardened tool steel (up to 62 HRC)
On copper (OFC)
On copper for EDM electrodes
On exotic materials such as beryllium bronze
In 2013 MORFI MOLDS Ltd. proceeded to a strategic cooperation with the
Machine Design Lab. of the NTUA …
… enhancing further its dimensional accuracy capabilities through:
1. Use of a KISTLER dynamometer to calibrate tool loads on the workpiece
2. Use special in-house developed routines on ANSYS Multiphysics to predict and optimise the rigidity of the tool-work-fixer system
3. Optimise tool selection, geometry and cutting conditions4. Measure the resulting shape and individual features of the
workpiece on the spot by the FARO-Arm portable CMM system
Measuring machining tolerances on the spot
… yields supreme versatility, production enhancement and cost savings
On a ±1μm over an ergosphere of 200mm up to ±6μm over an ergosphere of 2000mm
Satisfied clients of the company include:
• THALES• BIC• Colgate• Intracom• Theon Sensors• Rheinmetall• Bayer
• Castrol• BP• Johnson & Johnson• SHELL• Castrol• P&G• Unilever
Thank you for your attention