11

REFINERY LOCATION

2

LAYOUT (Total Area: 723 acres; Refinery – 511, ATP - 212)

MS BLOCK

ADMN.

ENTRANCE

C

CC

C

C Crude Tanks

P P P P PPP

PPP

P

CDU-2

CDU-3

FCC-2

FCC-1

PRU

CDU-1

Reservoir

CPP

ETPDHDS

Mounded Storage

PP-1

P Product Tanks

Cooling Towers

PP

Flare

3

Process Units

Utilities

We are here

DHT Site

C C

C C

CC

C

C

Entrance from Refinery

VVSPL

PP P

PP

P

P

PP

PP

P

PP

P

P P P

P P P

C Crude Tanks P Product anks

CFL

4

LAYOUT (contd.)

HISTORY & GROWTH

5

CRUDES PROCESSED

7

Country Crudes Country Crudes

UAEUpper Zakum Iraq Basrah LtMurban

Yemen MasilaSaudi Arabia

Arab Extra Lt Kuwait Kuwait

Arab Lt Dubai Dubai

Iran

Iran LtIran MixSorooshNowrooz

CRUDES PROCESSED

8

Country Crudes Country Crudes

Malaysia

Mirri

Angola

NembaTapis Plutonio

Labuan GirassolKikeh Cabinda

Nigeria

Quaiboe Azerbaijan AzeriBonny Lt Brunei Seria LtForcados Libya Sarir

ErhaBrass LtEscravos

PRODUCT PROFILE

9

LIGHT ENDS MIDDLE DISTILLATES

HEAVY ENDS

Propylene

LPG (2

grades)

Gasoline (2

grades)

Naphtha

SKO

ATF

Diesel (E-

3)

LDO

HFHSD

FO (2 grades)

LSHS

Bitumen (2

grades)

FACILITIES

Three Crude Distillation Units:

CDU-1: 1.8

MMTPA

CDU-2: 3.1

MMTPA

CDU-3: 3.4 MMTPA

10

Two Fluidized Catalytic Cracking Units:

FCCU-1 (Exxon):1.0 MMTPA

FCCU-2 (UOP): 0.96 MMTPA

Vis-Breaker Unit of 1.0 MMTPA capacityBitumen Blowing Unit (Porner) of 225 TMTPA capacityPropylene Recovery Unit of 23000 MTPA

FACILITIES (cont’d…)

11

FACILITIES (cont’d…)

Diesel Hydro De-sulfurization (DHDS) Unit for HSD treatment with 2.4 MMTPA capacity

LPG and ATF Merox Units

12

MS Quality up-gradation facilities:

NHT: 1.154 MMTPA

CCR: 0.769 MMTPA

NIU: 0.229 MMTPA

FCC-NHT: 0.893 MMTPA

FACILITIES (cont’d…)

13

FACILITIES (cont’d…)

112 Tanks Crude: 12 Tanks Products: 49 Tanks Others: 51 Tanks

LPG storage 5 BulletsPropylene storage 2 Bullets

14

UTILITIES

Boilers for Steam Generation

Captive Power Plant (6 GTG’s - 94 MW)

De-mineralization Plant for Water

Air Compressors, Nitrogen system

Cooling water system

Flare system

15

CDU

I/II/III

NHTNSU

SRU

VDU

I/II/II

FCC

I/II

VBU

BBUBBU

DHDS

SHU NSUHDS

PRU

Sulfur

Bitumen

LSHSFO

LDO

HSD

HFHSD

SKO

ATF

GasPropylene

LPGMS

Naphtha

Crude

Gas LPG

SRN

HN

LD

HD

RCOLVGO

HVGO

SR

GAS

LPG

CRN

LCO

HCO

GASLPGVBN

VBGOVB TAR

KERO

REFINERY BLOCK DIAGRAM

CCR

NIU

LPG

16

OSTT

Crude36” VR

Oil Wharf

LPG Bottling

Plant

VVSPL APCLTerminals

Products

LPGPropylene

FACILITIES (cont’d…)

17

SAFETY MANAGEMENT

Two fire stations – one in the refinery and the other in ATP area

Fire water network covering all the refinery facilities (1028 hydrants and 363 monitors)

Internal and external safety audits

Periodic mock drills

On-site and Off-site emergency plans

Mutual aid scheme with Coromandel Fertilizers and Andhra Petrochemicals

18

ENVIRONMENTAL MANAGEMENT

HPCL – Visakh Refinery is an ISO 14001 Company with focus on:

Emission Control

Effluent Treatment

Solid Waste Management

19

EMISSION CONTROL

High efficiency furnaces / boilers

Low Sulfur fuels in furnaces / boilers and

GTG’s

Low NOx burners

Sulfur Recovery Units

3 Ambient air monitoring stations

On-line stack analyzers ( SO2 , NOX , SPM,

CO, HC)

20

SOUTH GATE CAAM STATION

21

EFFLUENT TREATMENT

Effluent treatment plants with primary, secondary and tertiary treatment steps

Oil skimmers on outlet of surface drains

Segregated effluent collection system in process units

22

EFFLUENT TREATMENT

23

SOLID WASTE MANAGEMENT

In-situ / Ex-situ treatment of oily sludge towards reduction in oil content

Disposal of treated and other oily sludge to approved recyclers

Disposal of spent catalysts to approved recyclers

Oily / Chemical drums cleaning facility

24

MAJOR PROJECTS

Single Point Mooring (SPM) facilities - completed and ready for commissioning

Diesel Hydro Treater (DHT) project - implementation in progress

25

CORPORATE SOCIAL RESPONSIBILITY

Educational aids (books, computers, desks, stationery & scholarships)

Infrastructural facilities at schools (construction of classrooms, library, laboratory, etc.)

Construction of Community centres

Support to physically handicapped children, orphans, SC/ST hostels.

Contribution of medical facilities (hospital cots & mattresses, equipment, test kits, etc)

Ambulance to Govt. hospitals, vehicles to society for physically challenged people

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