Hpcl Vizag Refinery
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description
industry report
Transcript of Hpcl Vizag Refinery
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REFINERY LOCATION
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LAYOUT (Total Area: 723 acres; Refinery – 511, ATP - 212)
MS BLOCK
ADMN.
ENTRANCE
C
CC
C
C Crude Tanks
P P P P PPP
PPP
P
CDU-2
CDU-3
FCC-2
FCC-1
PRU
CDU-1
Reservoir
CPP
ETPDHDS
Mounded Storage
PP-1
P Product Tanks
Cooling Towers
PP
Flare
3
Process Units
Utilities
We are here
DHT Site
C C
C C
CC
C
C
Entrance from Refinery
VVSPL
PP P
PP
P
P
PP
PP
P
PP
P
P P P
P P P
C Crude Tanks P Product anks
CFL
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LAYOUT (contd.)
HISTORY & GROWTH
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CRUDES PROCESSED
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Country Crudes Country Crudes
UAEUpper Zakum Iraq Basrah LtMurban
Yemen MasilaSaudi Arabia
Arab Extra Lt Kuwait Kuwait
Arab Lt Dubai Dubai
Iran
Iran LtIran MixSorooshNowrooz
CRUDES PROCESSED
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Country Crudes Country Crudes
Malaysia
Mirri
Angola
NembaTapis Plutonio
Labuan GirassolKikeh Cabinda
Nigeria
Quaiboe Azerbaijan AzeriBonny Lt Brunei Seria LtForcados Libya Sarir
ErhaBrass LtEscravos
PRODUCT PROFILE
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LIGHT ENDS MIDDLE DISTILLATES
HEAVY ENDS
Propylene
LPG (2
grades)
Gasoline (2
grades)
Naphtha
SKO
ATF
Diesel (E-
3)
LDO
HFHSD
FO (2 grades)
LSHS
Bitumen (2
grades)
FACILITIES
Three Crude Distillation Units:
CDU-1: 1.8
MMTPA
CDU-2: 3.1
MMTPA
CDU-3: 3.4 MMTPA
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Two Fluidized Catalytic Cracking Units:
FCCU-1 (Exxon):1.0 MMTPA
FCCU-2 (UOP): 0.96 MMTPA
Vis-Breaker Unit of 1.0 MMTPA capacityBitumen Blowing Unit (Porner) of 225 TMTPA capacityPropylene Recovery Unit of 23000 MTPA
FACILITIES (cont’d…)
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FACILITIES (cont’d…)
Diesel Hydro De-sulfurization (DHDS) Unit for HSD treatment with 2.4 MMTPA capacity
LPG and ATF Merox Units
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MS Quality up-gradation facilities:
NHT: 1.154 MMTPA
CCR: 0.769 MMTPA
NIU: 0.229 MMTPA
FCC-NHT: 0.893 MMTPA
FACILITIES (cont’d…)
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FACILITIES (cont’d…)
112 Tanks Crude: 12 Tanks Products: 49 Tanks Others: 51 Tanks
LPG storage 5 BulletsPropylene storage 2 Bullets
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UTILITIES
Boilers for Steam Generation
Captive Power Plant (6 GTG’s - 94 MW)
De-mineralization Plant for Water
Air Compressors, Nitrogen system
Cooling water system
Flare system
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CDU
I/II/III
NHTNSU
SRU
VDU
I/II/II
FCC
I/II
VBU
BBUBBU
DHDS
SHU NSUHDS
PRU
Sulfur
Bitumen
LSHSFO
LDO
HSD
HFHSD
SKO
ATF
GasPropylene
LPGMS
Naphtha
Crude
Gas LPG
SRN
HN
LD
HD
RCOLVGO
HVGO
SR
GAS
LPG
CRN
LCO
HCO
GASLPGVBN
VBGOVB TAR
KERO
REFINERY BLOCK DIAGRAM
CCR
NIU
LPG
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OSTT
Crude36” VR
Oil Wharf
LPG Bottling
Plant
VVSPL APCLTerminals
Products
LPGPropylene
FACILITIES (cont’d…)
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SAFETY MANAGEMENT
Two fire stations – one in the refinery and the other in ATP area
Fire water network covering all the refinery facilities (1028 hydrants and 363 monitors)
Internal and external safety audits
Periodic mock drills
On-site and Off-site emergency plans
Mutual aid scheme with Coromandel Fertilizers and Andhra Petrochemicals
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ENVIRONMENTAL MANAGEMENT
HPCL – Visakh Refinery is an ISO 14001 Company with focus on:
Emission Control
Effluent Treatment
Solid Waste Management
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EMISSION CONTROL
High efficiency furnaces / boilers
Low Sulfur fuels in furnaces / boilers and
GTG’s
Low NOx burners
Sulfur Recovery Units
3 Ambient air monitoring stations
On-line stack analyzers ( SO2 , NOX , SPM,
CO, HC)
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SOUTH GATE CAAM STATION
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EFFLUENT TREATMENT
Effluent treatment plants with primary, secondary and tertiary treatment steps
Oil skimmers on outlet of surface drains
Segregated effluent collection system in process units
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EFFLUENT TREATMENT
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SOLID WASTE MANAGEMENT
In-situ / Ex-situ treatment of oily sludge towards reduction in oil content
Disposal of treated and other oily sludge to approved recyclers
Disposal of spent catalysts to approved recyclers
Oily / Chemical drums cleaning facility
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MAJOR PROJECTS
Single Point Mooring (SPM) facilities - completed and ready for commissioning
Diesel Hydro Treater (DHT) project - implementation in progress
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CORPORATE SOCIAL RESPONSIBILITY
Educational aids (books, computers, desks, stationery & scholarships)
Infrastructural facilities at schools (construction of classrooms, library, laboratory, etc.)
Construction of Community centres
Support to physically handicapped children, orphans, SC/ST hostels.
Contribution of medical facilities (hospital cots & mattresses, equipment, test kits, etc)
Ambulance to Govt. hospitals, vehicles to society for physically challenged people
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