Lopi Flush Wood Medium & Lopi Flush Wood Large Hybrid-Fyre™
Zero Clearance Box Installation Manual Australia Only
www.lopi.com.au
Dragon Wholesaling Pty Ltd4/16 Lexington Drive, Bella VistaNSW 2153 Australia© Copyright 2016
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
30
945
550
945
695
695 725
34mm Ventilation Gap
34mm Ventilation Gap
Zero Clearance Box Dimensions
The Zero clearance box allows both Lopi Flush models to be installed into a combustible wall with minimum clearances and without brick or block work using the framing dimensions and clearances included in this manual.
Section View
Isometric View
Elevation View
**Dimensions are subject to change at our discretion, please check with our office for further details
2
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Zero Clearance Box Assembly DetailsStep 1Lay down bottom panel with the folded edges facing upwards and non folded edge to the front
Step 4Screw 200mm collar in place
Step 2Screw inner left, inner right and inner back panels together with the returns facing outwards(Securing to the base is not required)
Step 5Screw outer left, outer right and outer rear panels into place ensuring the vent holes are to the bottom and return facing outwards
Step 3Screw inner top panel in place
Step 6Screw outer top panel into place with 1 x large return facing upwards at the front, x 3 small returns facing downwards
Note: Right hand side panel has the check out for the power
Vent holes
returns
returns
* Images for illustration purposes only, some details may change3
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Zero Clearance Box Assembly DetailsStep 7Screw 250mm collar in place
NOTE 1:There is a different starter section provided for the Medium Flush Wood and Large Hybrid-Fyre™ models. Please use the correct starter for the model being installed. The Flush Wood Large Hybrid-Fyre™ Starter must be secured to the top of the firebox and sealed around using a fireplace cement as per installation manual.
NOTE 2:Use plastic insulating cover where the fan power cable passes through the inner and outer panels
NOTE 3:A triple skin flue must be installed from zero clearance box as per Australian Standards. A 25mm clearance from the outer 10” casing to any combustible material must be maintained.Please see heater owners manual for other clearances and more information.
* Images for illustration purposes only, some details may change4
The Flush Wood Medium Starter needs to be secured to the flue collar, however, it is not required to be sealed. It has been designed with a check out for the bypass rod at the front and to rest on the tab inside the flue spiggot on the left.
Medium StarterLarge Hybrid-Fyre Starter
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Knock-Outs for GreenStart™ IgnitorWhen using the GreenStart™ Ignitor, the knock-outs on the inner and outer walls of the zero clearance box will need to be removed. Follow the directions below to remove.
WARNING: The edges of the steel are sharp. Wear gloves to prevent injury. WARNING: After the knock-out is removed, make sure any sharp edges or metal strips do not protrude from the knock-out area. Remove any sharp edges to prevent damage to the ignitor or its wiring.
(a) Use a wire cutter to remove the small strip of steel holding the knock-out in place.
(b) Pry the knock-out forward (use a screwdriver or pliers).
(c) Bend the knock-out repeatadly until it comes loose. Discard (or recycle) the knock-out.
(d) Repeat steps (a) through (c) for the remaining knock-out.
5
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Flush Wood Medium Only
Framing Dimensions for Zero Clearance Box Flush Wood Medium Only
600
930mm Minimum* (Timber Floor)874mm* (Concrete Floor)
1045
1045
Top of Hearth / Bottom of Firebox
ZC Box
Provision must be madefor cross ventilation underzero clearance box on timber and concrete floor.Eg. Vents in wall at floor levelor through timber floor.Suggested Minimum - 300Sq cm
*Allowance must be made for anyfinished floor above existing concreteor timber floor.SEE HEARTH REQUIREMENTS
Measurements from top of concrete or timber floor
Plan View - Timber or Concrete Floor
Elevation View
**Dimensions are subject to change at our discretion, please check with our office for further details
6
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Framing Dimensions for Zero Clearance Box Flush Wood Large Hybrid-Fyre™ Only
600
1030mm Minimum* (Timber Floor)974mm* (Concrete Floor)
1045
1045
Top of Hearth / Bottom of Firebox
ZC Box
Provision must be madefor cross ventilation underzero clearance box on timber and concrete floor.Eg. Vents in wall at floor levelor through timber floor.Suggested Minimum - 300Sq cm
*Allowance must be made for anyfinished floor above existing concreteor timber floor.SEE HEARTH REQUIREMENTS
Measurements from top of concrete or timber floor
Plan View - Timber or Concrete Floor
Elevation View
**Dimensions are subject to change at our discretion, please check with our office for further details
Flush Wood Large Hybrid-Fyre™ Only
7
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Hearth Requirements for Zero Clearance Box - Both ModelsTIMBER FLOORS
Firebox(Shown with Shadowbox Face)
ZC Box
Hearth Section
Timber Floor34mm Hearth to be set at bottom of fireboxMin 50mm Non Combustible6mm FC Sheeting
450 55050
Plaster Wall
FC Sheet
ZC Box
34506
Finished Hearth
Bottom of Flush WoodFace/Backing Plate
Timber Floor
6mm FC Sheeting
50mm Non Combustible Hearth
Section View
Isometric View
8
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Hearth Requirements for Zero Clearance Box - Both ModelsCONCRETE FLOORS
Firebox(Shown with Shadowbox Face)
ZC Box
34mm Hearth to be set at bottom of firebox
Hearth Section
Concrete Floor
450 55050
Plaster Wall
FC Sheet
ZC Box
34
Finished Hearth
Bottom of Flush WoodFace/Backing Plate
Concrete Floor
Section View
Isometric View
9
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Minimum Clearances & Hearth RequirementsFlush Wood Medium Only
Section View
**Dimensions are subject to change at our discretion, please check with our office for further details
450 550
Mantel shelf (Combustible)250mm deep max
1210
50
34
Front wall lining mustbe 6mm fibre cement sheet
Internal Stud Wall
Min 80mm clearancefrom flue pipe to stud.Applies to first flue length only.25mm clearance applies thereafteras per the Australian Standard.
Mantel fascia (combustible)No thicker than 30mm
Plaster Wall
Minimum gap50mm back ofZC Box to wallFinished Hearth
ZC Box
930mm Min* (Timber Floor)
874mm* (Concrete Floor)
*Allowance must be made for any finished floor above existing concrete or timber floor.SEE HEARTH REQUIREMENTS
SEE HEARTH REQUIREMENTS FOR FURTHER DETAIL
80
10
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Minimum Clearances & Hearth RequirementsFlush Wood Large Hybrid-Fyre™ Only
Section View
**Dimensions are subject to change at our discretion, please check with our office for further details
450 550
Mantel shelf (Combustible)250mm deep max
1250
50
34
Front wall lining mustbe 6mm fibre cement sheet
Internal Stud Wall
Min 80mm clearancefrom flue pipe to stud.Applies to first flue length only.25mm clearance applies thereafteras per the Australian Standard.
Mantel fascia (combustible)No thicker than 30mm
Plaster Wall
Minimum gap50mm back ofZC Box to wallFinished Hearth
ZC Box
*Allowance must be made for any finished floor above existing concrete or timber floor.SEE HEARTH REQUIREMENTS
SEE HEARTH REQUIREMENTS FOR FURTHER DETAIL
80
1030mm Min* (Timber Floor)
974mm* (Concrete Floor)
11
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Minimum Clearances & Hearth RequirementsFlush Wood Medium Only
600
4501045
50
Minimum gap50mm back ofZC Box to combustible wall
Minimum 80mmbetween the flue outer casing and timber stud
Minimum gap 50mm to combustible wall
HEARTH
ZC Box
Provision must be made for cross ventilation under zero clearance box on timber and concrete floor.Eg. Vents in wall at floor level or through timber floor.Suggested Minimum - 300Sq cm
Hearth
ZC Box
100100
Mantel Fascia, nothicker than 30mm
1210
1300
725
Mantel shelf - 250mm deep
Com
bustible Mantel U
pright (no thicker than 80mm
)Com
bust
ible
Man
tel U
prig
ht (n
o th
icke
r tha
n 80
mm
)Plan View
Elevation View
**Dimensions are subject to change at our discretion, please check with our office for further details
12
Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™
Minimum Clearances & Hearth RequirementsFlush Wood Large Hybrid-Fyre™ Only
600
4501045
50
Minimum gap50mm back ofZC Box to combustible wall
Minimum 80mmbetween the flue outer casing and timber stud
Minimum gap 50mm to combustible wall
HEARTH
ZC Box
Provision must be made for cross ventilation under zero clearance box on timber and concrete floor.Eg. Vents in wall at floor level or through timber floor.Suggested Minimum - 300Sq cm
Hearth
ZC Box
100100
Mantel Fascia, nothicker than 30mm
1250
1350
725
Mantel shelf - 250mm deep
Com
bustible Mantel U
pright (no thicker than 80mm
)Com
bust
ible
Man
tel U
prig
ht (n
o th
icke
r tha
n 80
mm
)Plan View
Elevation View
**Dimensions are subject to change at our discretion, please check with our office for further details
13
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