Lopi Flush Wood Medium & Lopi Flush Wood Large Hybrid-Fyre™

Zero Clearance Box Installation Manual Australia Only

www.lopi.com.au

Dragon Wholesaling Pty Ltd4/16 Lexington Drive, Bella VistaNSW 2153 Australia© Copyright 2016

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

30

945

550

945

695

695 725

34mm Ventilation Gap

34mm Ventilation Gap

Zero Clearance Box Dimensions

The Zero clearance box allows both Lopi Flush models to be installed into a combustible wall with minimum clearances and without brick or block work using the framing dimensions and clearances included in this manual.

Section View

Isometric View

Elevation View

**Dimensions are subject to change at our discretion, please check with our office for further details

2

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Zero Clearance Box Assembly DetailsStep 1Lay down bottom panel with the folded edges facing upwards and non folded edge to the front

Step 4Screw 200mm collar in place

Step 2Screw inner left, inner right and inner back panels together with the returns facing outwards(Securing to the base is not required)

Step 5Screw outer left, outer right and outer rear panels into place ensuring the vent holes are to the bottom and return facing outwards

Step 3Screw inner top panel in place

Step 6Screw outer top panel into place with 1 x large return facing upwards at the front, x 3 small returns facing downwards

Note: Right hand side panel has the check out for the power

Vent holes

returns

returns

* Images for illustration purposes only, some details may change3

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Zero Clearance Box Assembly DetailsStep 7Screw 250mm collar in place

NOTE 1:There is a different starter section provided for the Medium Flush Wood and Large Hybrid-Fyre™ models. Please use the correct starter for the model being installed. The Flush Wood Large Hybrid-Fyre™ Starter must be secured to the top of the firebox and sealed around using a fireplace cement as per installation manual.

NOTE 2:Use plastic insulating cover where the fan power cable passes through the inner and outer panels

NOTE 3:A triple skin flue must be installed from zero clearance box as per Australian Standards. A 25mm clearance from the outer 10” casing to any combustible material must be maintained.Please see heater owners manual for other clearances and more information.

* Images for illustration purposes only, some details may change4

The Flush Wood Medium Starter needs to be secured to the flue collar, however, it is not required to be sealed. It has been designed with a check out for the bypass rod at the front and to rest on the tab inside the flue spiggot on the left.

Medium StarterLarge Hybrid-Fyre Starter

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Knock-Outs for GreenStart™ IgnitorWhen using the GreenStart™ Ignitor, the knock-outs on the inner and outer walls of the zero clearance box will need to be removed. Follow the directions below to remove.

WARNING: The edges of the steel are sharp. Wear gloves to prevent injury. WARNING: After the knock-out is removed, make sure any sharp edges or metal strips do not protrude from the knock-out area. Remove any sharp edges to prevent damage to the ignitor or its wiring.

(a) Use a wire cutter to remove the small strip of steel holding the knock-out in place.

(b) Pry the knock-out forward (use a screwdriver or pliers).

(c) Bend the knock-out repeatadly until it comes loose. Discard (or recycle) the knock-out.

(d) Repeat steps (a) through (c) for the remaining knock-out.

5

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Flush Wood Medium Only

Framing Dimensions for Zero Clearance Box Flush Wood Medium Only

600

930mm Minimum* (Timber Floor)874mm* (Concrete Floor)

1045

1045

Top of Hearth / Bottom of Firebox

ZC Box

Provision must be madefor cross ventilation underzero clearance box on timber and concrete floor.Eg. Vents in wall at floor levelor through timber floor.Suggested Minimum - 300Sq cm

*Allowance must be made for anyfinished floor above existing concreteor timber floor.SEE HEARTH REQUIREMENTS

Measurements from top of concrete or timber floor

Plan View - Timber or Concrete Floor

Elevation View

**Dimensions are subject to change at our discretion, please check with our office for further details

6

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Framing Dimensions for Zero Clearance Box Flush Wood Large Hybrid-Fyre™ Only

600

1030mm Minimum* (Timber Floor)974mm* (Concrete Floor)

1045

1045

Top of Hearth / Bottom of Firebox

ZC Box

Provision must be madefor cross ventilation underzero clearance box on timber and concrete floor.Eg. Vents in wall at floor levelor through timber floor.Suggested Minimum - 300Sq cm

*Allowance must be made for anyfinished floor above existing concreteor timber floor.SEE HEARTH REQUIREMENTS

Measurements from top of concrete or timber floor

Plan View - Timber or Concrete Floor

Elevation View

**Dimensions are subject to change at our discretion, please check with our office for further details

Flush Wood Large Hybrid-Fyre™ Only

7

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Hearth Requirements for Zero Clearance Box - Both ModelsTIMBER FLOORS

Firebox(Shown with Shadowbox Face)

ZC Box

Hearth Section

Timber Floor34mm Hearth to be set at bottom of fireboxMin 50mm Non Combustible6mm FC Sheeting

450 55050

Plaster Wall

FC Sheet

ZC Box

34506

Finished Hearth

Bottom of Flush WoodFace/Backing Plate

Timber Floor

6mm FC Sheeting

50mm Non Combustible Hearth

Section View

Isometric View

8

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Hearth Requirements for Zero Clearance Box - Both ModelsCONCRETE FLOORS

Firebox(Shown with Shadowbox Face)

ZC Box

34mm Hearth to be set at bottom of firebox

Hearth Section

Concrete Floor

450 55050

Plaster Wall

FC Sheet

ZC Box

34

Finished Hearth

Bottom of Flush WoodFace/Backing Plate

Concrete Floor

Section View

Isometric View

9

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Minimum Clearances & Hearth RequirementsFlush Wood Medium Only

Section View

**Dimensions are subject to change at our discretion, please check with our office for further details

450 550

Mantel shelf (Combustible)250mm deep max

1210

50

34

Front wall lining mustbe 6mm fibre cement sheet

Internal Stud Wall

Min 80mm clearancefrom flue pipe to stud.Applies to first flue length only.25mm clearance applies thereafteras per the Australian Standard.

Mantel fascia (combustible)No thicker than 30mm

Plaster Wall

Minimum gap50mm back ofZC Box to wallFinished Hearth

ZC Box

930mm Min* (Timber Floor)

874mm* (Concrete Floor)

*Allowance must be made for any finished floor above existing concrete or timber floor.SEE HEARTH REQUIREMENTS

SEE HEARTH REQUIREMENTS FOR FURTHER DETAIL

80

10

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Minimum Clearances & Hearth RequirementsFlush Wood Large Hybrid-Fyre™ Only

Section View

**Dimensions are subject to change at our discretion, please check with our office for further details

450 550

Mantel shelf (Combustible)250mm deep max

1250

50

34

Front wall lining mustbe 6mm fibre cement sheet

Internal Stud Wall

Min 80mm clearancefrom flue pipe to stud.Applies to first flue length only.25mm clearance applies thereafteras per the Australian Standard.

Mantel fascia (combustible)No thicker than 30mm

Plaster Wall

Minimum gap50mm back ofZC Box to wallFinished Hearth

ZC Box

*Allowance must be made for any finished floor above existing concrete or timber floor.SEE HEARTH REQUIREMENTS

SEE HEARTH REQUIREMENTS FOR FURTHER DETAIL

80

1030mm Min* (Timber Floor)

974mm* (Concrete Floor)

11

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Minimum Clearances & Hearth RequirementsFlush Wood Medium Only

600

4501045

50

Minimum gap50mm back ofZC Box to combustible wall

Minimum 80mmbetween the flue outer casing and timber stud

Minimum gap 50mm to combustible wall

HEARTH

ZC Box

Provision must be made for cross ventilation under zero clearance box on timber and concrete floor.Eg. Vents in wall at floor level or through timber floor.Suggested Minimum - 300Sq cm

Hearth

ZC Box

100100

Mantel Fascia, nothicker than 30mm

1210

1300

725

Mantel shelf - 250mm deep

Com

bustible Mantel U

pright (no thicker than 80mm

)Com

bust

ible

Man

tel U

prig

ht (n

o th

icke

r tha

n 80

mm

)Plan View

Elevation View

**Dimensions are subject to change at our discretion, please check with our office for further details

12

Zero Clearance BoxFlush Wood Medium & Flush Wood Large Hybrid-Fyre™

Minimum Clearances & Hearth RequirementsFlush Wood Large Hybrid-Fyre™ Only

600

4501045

50

Minimum gap50mm back ofZC Box to combustible wall

Minimum 80mmbetween the flue outer casing and timber stud

Minimum gap 50mm to combustible wall

HEARTH

ZC Box

Provision must be made for cross ventilation under zero clearance box on timber and concrete floor.Eg. Vents in wall at floor level or through timber floor.Suggested Minimum - 300Sq cm

Hearth

ZC Box

100100

Mantel Fascia, nothicker than 30mm

1250

1350

725

Mantel shelf - 250mm deep

Com

bustible Mantel U

pright (no thicker than 80mm

)Com

bust

ible

Man

tel U

prig

ht (n

o th

icke

r tha

n 80

mm

)Plan View

Elevation View

**Dimensions are subject to change at our discretion, please check with our office for further details

13