Lovely Professional University, Punjab
Course Code Course Title Course Planner Lectures Tutorials Practicals Credits
MEC439 TECHNOLOGY OF SURFACE COATING 17407::Ashwani Kumar 2.0 0.0 0.0 2.0
Course Category Courses with conceptual focus
TextBooks
Sr No Title Author Edition Year Publisher Name
T-1 Engineering Tribology Prasanta Sahoo 4th 2013 PHI Learning Pvt Ltd, New Delhi
Reference Books
Sr No Title Author Edition Year Publisher Name
R-1 Adhesive and Coating Technology P. Ghosh 1st 2007 Tata McGraw Hill
R-2 Handbook of Deposition Technologies For Films and Coating
Rointan F. Bunshah 2nd 1994 Noyes Publications
Relevant Websites
Sr No (Web address) (only if relevant to the course) Salient Features
RW-1 www.sciencedirect.com/science/article/pii/S1877705810002419‎ manufacturing process
RW-2 nptel.iitm.ac.in/courses/112101005/.../Module_4_Lecture_4_final.pdf‎ dip coating and heat treatment
RW-3 nptel.iitm.ac.in/syllabus/syllabus_pdf/113105030.pdf‎ cold spray
RW-4 nptel.iitm.ac.in/courses/113108051/module1/lecture1.pdf corrosion
RW-5 nptel.iitm.ac.in/courses/113108051/module3/lecture16.pdf‎ protective coating
RW-6 nptel.iitm.ac.in/courses/113108051/module5/lecture39.pdf corrosion measurement
RW-7 http://nptel.iitm.ac.in/courses/112105053/ surface geometry and coatng thick ness measurement
RW-8 freevideolectures.com/Course/3135/Particle-Characterization/17‎ adhesion measurement
RW-9 nptel.iitm.ac.in/courses/115106076/Module%2010/Module%2010.pdf‎ nano scale nad macro scale
Detailed Plan For Lectures
LTP week distribution: (LTP Weeks)
Weeks before MTE 7
Weeks After MTE 7
Spill Over 2
Week Number
Lecture Number
Broad Topic(Sub Topic) Chapters/Sections of Text/reference books
Other Readings,Relevant Websites, Audio Visual Aids, software and Virtual Labs
Lecture Description Learning Outcomes Pedagogical ToolDemonstration/ Case Study / Images / animation / ppt etc. Planned
Week 1 Lecture 1 Introduction of surface property(Influence of different manufacturing processes on various surface)
T-1:CH 4.4 RW-1 Explain the influence of different manufacturing processes on various surface
To understand the effect of manufacturing process on different surfaces
Discussion
Lecture 2 Introduction of surface property(Sub surface properties)
T-1:Ch 2.1/2.2 Explain the sub-surface properties and need of augmentation of surface properties
To understand the surface properties and texture like roughness, waviness etc
Discuaaion
Introduction of surface property(Need of augmentation of surface properties)
T-1:Ch 2.1/2.2 Explain the sub-surface properties and need of augmentation of surface properties
To understand the surface properties and texture like roughness, waviness etc
Discuaaion
Week 2 Lecture 3 Introduction of surface property(Need from the view point of friction)
R-2:Ch 10.1 Explain the friction with the point of view of surface
To understand the measurement of friction with the help of pin on disk
Discussion and pictorial view
Lecture 4 Introduction of surface property(Wear and Thermal barrier)
T-1:ch 6.1/6.2 Explain the wear and thermal barrier
To understand the wear behavior of material and types of wear
discussion
Week 3 Lecture 5 Introduction of surface property(Erosion and Corrosion)
R-2:Ch 9.5/9.6 Explain the erosion and corrosion wear
To understand the erosion and corrosion in respect to wear of material
discussion
Lecture 6 Techniques of different surface engineering(Heat treatments)
T-1:Ch 8.2 RW-2 Explain heat treatment process
To understand the procedure of heat treatment
discussion
Week 4 Lecture 7 Techniques of different surface engineering(Dip-coatings)
R-2:Ch 10.3 RW-2 Explain the dip coating galvanizing and electro-deposition
To understand how dip coating galvanizing and electro-deposition process works
discussion and pictorial view
Techniques of different surface engineering(Galvanizing)
R-2:Ch 10.3 RW-2 Explain the dip coating galvanizing and electro-deposition
To understand how dip coating galvanizing and electro-deposition process works
discussion and pictorial view
Techniques of different surface engineering(Painting electro-depositions)
R-2:Ch 10.3 RW-2 Explain the dip coating galvanizing and electro-deposition
To understand how dip coating galvanizing and electro-deposition process works
discussion and pictorial view
Lecture 8 Test1
Week 5 Lecture 10 Thick coating processes(Plasma spraying)
R-2:R Ch 11.1 Explain plasma spraying process
To understand the plasma spraying thick coating process and how it is beneficial for surface improvement
discussion
Lecture 9 Techniques of different surface engineering(Physical vapour deposition processes)
T-1:Ch 8.3.2 Explain PVD and CVD process
To understand how PVD nad CVD process carried out
discussion and pictorial representation
Techniques of different surface engineering(Chemical vapour deposition processes)
T-1:Ch 8.3.2 Explain PVD and CVD process
To understand how PVD nad CVD process carried out
discussion and pictorial representation
Week 6 Lecture 11 Thick coating processes(High velocity oxy fuel spray)
R-2:R Ch 11.2 Explain HVOF process To understand the HVOF thick coating process and how it is beneficial for surface improvement
Discussion
Lecture 12 Thick coating processes(Detonation gun spray)
R-2:R Ch 11.3 RW-3 Explain detonation gun spray and cold spray process
To understand the detonation gun and cold spraying thick coating process and how it is beneficial for surface improvement
discussion
Week 7 Lecture 13 Thick coating processes(Detonation gun spray)
R-2:R Ch 11.3 RW-3 Explain detonation gun spray and cold spray process
To understand the detonation gun and cold spraying thick coating process and how it is beneficial for surface improvement
discussion
Lecture 14 Thick coating processes(Cold spray gun)
R-2:Ch 23 Spill Over Spill Over Spill Over
MID-TERMWeek 8 Lecture 15 Corrosion(Fundamentals of
corrosion)R-2:R Ch 14.2 Explain the fundamental
of corrosion and its typesTo understand the phenomena of corrosion and its types and how it relates to environment
discussion
Corrosion(Types of corrosions) R-2:R Ch 14.2 RW-4 Explain the fundamental of corrosion and its types
To understand the phenomena of corrosion and its types and how it relates to environment
discussion
Lecture 16 Corrosion(Electrochemical protection)
R-2:R Ch 14 RW-5 Explain electro-chemical and protective coating process
To understand hoe cathodic and anodic protective coating process works
discussion
Corrosion(Protective coating) R-2:R Ch 14 RW-5 Explain electro-chemical and protective coating process
To understand hoe cathodic and anodic protective coating process works
discussion
Week 9 Lecture 17 Corrosion(Protective coating) R-2:R Ch 14 RW-5 Explain electro-chemical and protective coating process
To understand hoe cathodic and anodic protective coating process works
discussion
Corrosion(Electrochemical protection)
R-2:R Ch 14 RW-5 Explain electro-chemical and protective coating process
To understand hoe cathodic and anodic protective coating process works
discussion
Lecture 18 Corrosion(Corrosion measurement) R-2:R Ch 14 RW-6 Explain corrosion measurement process
To understand how corrosion labortary test carried out
Discusssion and analysis
Week 10 Lecture 19 Test2
Lecture 20 Experimental and Approach(Evaluation of engineered properties)
T-1:Ch 2.1/2.2 Explain evaluation of engineered properties of surface
to understand evaluation of engineered properties of surface
discussion
Experimental and Approach(Control properties and Response properties)
T-1:Ch 2.1/2.2 Explain evaluation of engineered properties of surface
to understand evaluation of engineered properties of surface
discussion
Week 11 Lecture 21 Experimental and Approach(Surface geometry)
T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement
To understand characterization techniques for measurement
discussion and video representation
Experimental and Approach(Laboratory techniques and special techniques for accurate routine thickness measurements)
T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement
To understand characterization techniques for measurement
discussion and video representation
Experimental and Approach(characterization techniques (conventional and recent trends))
T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement
To understand characterization techniques for measurement
discussion and video representation
Experimental and Approach(Coating thickness measurements)
T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement
To understand characterization techniques for measurement
discussion and video representation
Lecture 22 Experimental and Approach(Coating thickness measurements)
T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement
To understand characterization techniques for measurement
discussion and video representation
Experimental and Approach(characterization techniques (conventional and recent trends))
T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement
To understand characterization techniques for measurement
discussion and video representation
Experimental and Approach(Laboratory techniques and special techniques for accurate routine thickness measurements)
T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement
To understand characterization techniques for measurement
discussion and video representation
Week 11 Lecture 22 Experimental and Approach(Surface geometry)
T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement
To understand characterization techniques for measurement
discussion and video representation
Week 12 Lecture 23 Experimental and Approach(Adhesion measurement)
T-1:Ch 4.3 RW-8 Explain the process adhesion measurement
To understand the model for adhesion measurement
discussion
Experimental and Approach(Conventional methods and Recent developments)
T-1:Ch 4.3 RW-8 Explain the process adhesion measurement
To understand the model for adhesion measurement
discussion
Lecture 24 Presentation and Write Up1
Week 13 Lecture 25 Tribology and Nano technology(Measurement of mechanical properties of engineered surface in nano scale)
T-1:ch 19.1 RW-9 Explain the measurement of mechanical properties of engineered surface
To understand the properties of engineered surface on nano scale
discussion
Tribology and Nano technology(Evaluation of tribological characteristics of engineered surface in macro)
T-1:ch 19.1 RW-9 Explain the measurement of mechanical properties of engineered surface
To understand the properties of engineered surface on nano scale
discussion
Lecture 26 Tribology and Nano technology(Evaluation of tribological characteristics of engineered surface in micro)
T-1:Ch 20.3 Explain the tribological characteristics the engineered surface and the Simulation of actual application environment in tribometer
TRo undersatnd Simulation of actual application environment in tribometer and the tribological characteristics the engineered surface on nano micro and macro scale
discussion
Tribology and Nano technology(Evaluation of tribological characteristics of engineered surface in nano scale)
T-1:Ch 20.3 Explain the tribological characteristics the engineered surface and the Simulation of actual application environment in tribometer
TRo undersatnd Simulation of actual application environment in tribometer and the tribological characteristics the engineered surface on nano micro and macro scale
discussion
Week 14 Lecture 27 Tribology and Nano technology(Evaluation of tribological characteristics of engineered surface in nano scale)
T-1:Ch 20.3 Explain the tribological characteristics the engineered surface and the Simulation of actual application environment in tribometer
TRo undersatnd Simulation of actual application environment in tribometer and the tribological characteristics the engineered surface on nano micro and macro scale
discussion
Week 14 Lecture 27 Tribology and Nano technology(Evaluation of tribological characteristics of engineered surface in micro)
T-1:Ch 20.3 Explain the tribological characteristics the engineered surface and the Simulation of actual application environment in tribometer
TRo undersatnd Simulation of actual application environment in tribometer and the tribological characteristics the engineered surface on nano micro and macro scale
discussion
Lecture 28 Tribology and Nano technology(Simulation of actual application environment in tribometer)
T-1:Ch 10.2 Explain the concept of Simulation of actual application environment in tribometer
Understanding the concept and application of Simulation of actual application environment in tribometer
discussion
SPILL OVERWeek 15 Lecture 29 Spill Over
Lecture 30 Spill Over
Scheme for CA:Component Frequency Out Of Each Marks Total Marks
Presentation and Write Up 2 3 30 60
Total :- 30 60
Details of Academic Task(s)
AT No. Objective Topic of the Academic Task Nature of Academic Task(group/individuals/field
work
Evaluation Mode Allottment / submission Week
Test1 To test the knowledge of the student
Influence of different manufacturing processes on various surface and sub-surface properties, need of augmentation of surface properties; need from the view point of friction, wear, thermal barrier, erosion, corrosion
Individual On the basis of performance in the written test
3 / 4
Test2 To check the knowledge of the student
Fundamentals of corrosion, types or corrosions and electrochemical protection, protective coating, corrosion measurement
Individual On the basis of the performance in the written test
9 / 10
Presentation and Write Up1
To check the presentation ability of the student
Topics for presentation: Evaluation of engineered properties, control properties, response properties; surface geometry, characterization techniques (conventional and recent trends); coating thickness measurements, laboratory techniques and special techniques for accurate routine thickness measurements; adhesion measurement, conventional methods and recent developments
Individual On the basis of the performance of the presentation and report
8 / 12
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