Lovely Professional University, Punjab

Course Code Course Title Course Planner Lectures Tutorials Practicals Credits

MEC439 TECHNOLOGY OF SURFACE COATING 17407::Ashwani Kumar 2.0 0.0 0.0 2.0

Course Category Courses with conceptual focus

TextBooks

Sr No Title Author Edition Year Publisher Name

T-1 Engineering Tribology Prasanta Sahoo 4th 2013 PHI Learning Pvt Ltd, New Delhi

Reference Books

Sr No Title Author Edition Year Publisher Name

R-1 Adhesive and Coating Technology P. Ghosh 1st 2007 Tata McGraw Hill

R-2 Handbook of Deposition Technologies For Films and Coating

Rointan F. Bunshah 2nd 1994 Noyes Publications

Relevant Websites

Sr No (Web address) (only if relevant to the course) Salient Features

RW-1 www.sciencedirect.com/science/article/pii/S1877705810002419‎ manufacturing process

RW-2 nptel.iitm.ac.in/courses/112101005/.../Module_4_Lecture_4_final.pdf‎ dip coating and heat treatment

RW-3 nptel.iitm.ac.in/syllabus/syllabus_pdf/113105030.pdf‎ cold spray

RW-4 nptel.iitm.ac.in/courses/113108051/module1/lecture1.pdf corrosion

RW-5 nptel.iitm.ac.in/courses/113108051/module3/lecture16.pdf‎ protective coating

RW-6 nptel.iitm.ac.in/courses/113108051/module5/lecture39.pdf corrosion measurement

RW-7 http://nptel.iitm.ac.in/courses/112105053/ surface geometry and coatng thick ness measurement

RW-8 freevideolectures.com/Course/3135/Particle-Characterization/17‎ adhesion measurement

RW-9 nptel.iitm.ac.in/courses/115106076/Module%2010/Module%2010.pdf‎ nano scale nad macro scale

Detailed Plan For Lectures

LTP week distribution: (LTP Weeks)

Weeks before MTE 7

Weeks After MTE 7

Spill Over 2

Week Number

Lecture Number

Broad Topic(Sub Topic) Chapters/Sections of Text/reference books

Other Readings,Relevant Websites, Audio Visual Aids, software and Virtual Labs

Lecture Description Learning Outcomes Pedagogical ToolDemonstration/ Case Study / Images / animation / ppt etc. Planned

Week 1 Lecture 1 Introduction of surface property(Influence of different manufacturing processes on various surface)

T-1:CH 4.4 RW-1 Explain the influence of different manufacturing processes on various surface

To understand the effect of manufacturing process on different surfaces

Discussion

Lecture 2 Introduction of surface property(Sub surface properties)

T-1:Ch 2.1/2.2 Explain the sub-surface properties and need of augmentation of surface properties

To understand the surface properties and texture like roughness, waviness etc

Discuaaion

Introduction of surface property(Need of augmentation of surface properties)

T-1:Ch 2.1/2.2 Explain the sub-surface properties and need of augmentation of surface properties

To understand the surface properties and texture like roughness, waviness etc

Discuaaion

Week 2 Lecture 3 Introduction of surface property(Need from the view point of friction)

R-2:Ch 10.1 Explain the friction with the point of view of surface

To understand the measurement of friction with the help of pin on disk

Discussion and pictorial view

Lecture 4 Introduction of surface property(Wear and Thermal barrier)

T-1:ch 6.1/6.2 Explain the wear and thermal barrier

To understand the wear behavior of material and types of wear

discussion

Week 3 Lecture 5 Introduction of surface property(Erosion and Corrosion)

R-2:Ch 9.5/9.6 Explain the erosion and corrosion wear

To understand the erosion and corrosion in respect to wear of material

discussion

Lecture 6 Techniques of different surface engineering(Heat treatments)

T-1:Ch 8.2 RW-2 Explain heat treatment process

To understand the procedure of heat treatment

discussion

Week 4 Lecture 7 Techniques of different surface engineering(Dip-coatings)

R-2:Ch 10.3 RW-2 Explain the dip coating galvanizing and electro-deposition

To understand how dip coating galvanizing and electro-deposition process works

discussion and pictorial view

Techniques of different surface engineering(Galvanizing)

R-2:Ch 10.3 RW-2 Explain the dip coating galvanizing and electro-deposition

To understand how dip coating galvanizing and electro-deposition process works

discussion and pictorial view

Techniques of different surface engineering(Painting electro-depositions)

R-2:Ch 10.3 RW-2 Explain the dip coating galvanizing and electro-deposition

To understand how dip coating galvanizing and electro-deposition process works

discussion and pictorial view

Lecture 8 Test1

Week 5 Lecture 10 Thick coating processes(Plasma spraying)

R-2:R Ch 11.1 Explain plasma spraying process

To understand the plasma spraying thick coating process and how it is beneficial for surface improvement

discussion

Lecture 9 Techniques of different surface engineering(Physical vapour deposition processes)

T-1:Ch 8.3.2 Explain PVD and CVD process

To understand how PVD nad CVD process carried out

discussion and pictorial representation

Techniques of different surface engineering(Chemical vapour deposition processes)

T-1:Ch 8.3.2 Explain PVD and CVD process

To understand how PVD nad CVD process carried out

discussion and pictorial representation

Week 6 Lecture 11 Thick coating processes(High velocity oxy fuel spray)

R-2:R Ch 11.2 Explain HVOF process To understand the HVOF thick coating process and how it is beneficial for surface improvement

Discussion

Lecture 12 Thick coating processes(Detonation gun spray)

R-2:R Ch 11.3 RW-3 Explain detonation gun spray and cold spray process

To understand the detonation gun and cold spraying thick coating process and how it is beneficial for surface improvement

discussion

Week 7 Lecture 13 Thick coating processes(Detonation gun spray)

R-2:R Ch 11.3 RW-3 Explain detonation gun spray and cold spray process

To understand the detonation gun and cold spraying thick coating process and how it is beneficial for surface improvement

discussion

Lecture 14 Thick coating processes(Cold spray gun)

R-2:Ch 23 Spill Over Spill Over Spill Over

MID-TERMWeek 8 Lecture 15 Corrosion(Fundamentals of

corrosion)R-2:R Ch 14.2 Explain the fundamental

of corrosion and its typesTo understand the phenomena of corrosion and its types and how it relates to environment

discussion

Corrosion(Types of corrosions) R-2:R Ch 14.2 RW-4 Explain the fundamental of corrosion and its types

To understand the phenomena of corrosion and its types and how it relates to environment

discussion

Lecture 16 Corrosion(Electrochemical protection)

R-2:R Ch 14 RW-5 Explain electro-chemical and protective coating process

To understand hoe cathodic and anodic protective coating process works

discussion

Corrosion(Protective coating) R-2:R Ch 14 RW-5 Explain electro-chemical and protective coating process

To understand hoe cathodic and anodic protective coating process works

discussion

Week 9 Lecture 17 Corrosion(Protective coating) R-2:R Ch 14 RW-5 Explain electro-chemical and protective coating process

To understand hoe cathodic and anodic protective coating process works

discussion

Corrosion(Electrochemical protection)

R-2:R Ch 14 RW-5 Explain electro-chemical and protective coating process

To understand hoe cathodic and anodic protective coating process works

discussion

Lecture 18 Corrosion(Corrosion measurement) R-2:R Ch 14 RW-6 Explain corrosion measurement process

To understand how corrosion labortary test carried out

Discusssion and analysis

Week 10 Lecture 19 Test2

Lecture 20 Experimental and Approach(Evaluation of engineered properties)

T-1:Ch 2.1/2.2 Explain evaluation of engineered properties of surface

to understand evaluation of engineered properties of surface

discussion

Experimental and Approach(Control properties and Response properties)

T-1:Ch 2.1/2.2 Explain evaluation of engineered properties of surface

to understand evaluation of engineered properties of surface

discussion

Week 11 Lecture 21 Experimental and Approach(Surface geometry)

T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement

To understand characterization techniques for measurement

discussion and video representation

Experimental and Approach(Laboratory techniques and special techniques for accurate routine thickness measurements)

T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement

To understand characterization techniques for measurement

discussion and video representation

Experimental and Approach(characterization techniques (conventional and recent trends))

T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement

To understand characterization techniques for measurement

discussion and video representation

Experimental and Approach(Coating thickness measurements)

T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement

To understand characterization techniques for measurement

discussion and video representation

Lecture 22 Experimental and Approach(Coating thickness measurements)

T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement

To understand characterization techniques for measurement

discussion and video representation

Experimental and Approach(characterization techniques (conventional and recent trends))

T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement

To understand characterization techniques for measurement

discussion and video representation

Experimental and Approach(Laboratory techniques and special techniques for accurate routine thickness measurements)

T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement

To understand characterization techniques for measurement

discussion and video representation

Week 11 Lecture 22 Experimental and Approach(Surface geometry)

T-1:Ch 2.2/2.3 RW-7 Explain surface geometry and coating thickness measurement

To understand characterization techniques for measurement

discussion and video representation

Week 12 Lecture 23 Experimental and Approach(Adhesion measurement)

T-1:Ch 4.3 RW-8 Explain the process adhesion measurement

To understand the model for adhesion measurement

discussion

Experimental and Approach(Conventional methods and Recent developments)

T-1:Ch 4.3 RW-8 Explain the process adhesion measurement

To understand the model for adhesion measurement

discussion

Lecture 24 Presentation and Write Up1

Week 13 Lecture 25 Tribology and Nano technology(Measurement of mechanical properties of engineered surface in nano scale)

T-1:ch 19.1 RW-9 Explain the measurement of mechanical properties of engineered surface

To understand the properties of engineered surface on nano scale

discussion

Tribology and Nano technology(Evaluation of tribological characteristics of engineered surface in macro)

T-1:ch 19.1 RW-9 Explain the measurement of mechanical properties of engineered surface

To understand the properties of engineered surface on nano scale

discussion

Lecture 26 Tribology and Nano technology(Evaluation of tribological characteristics of engineered surface in micro)

T-1:Ch 20.3 Explain the tribological characteristics the engineered surface and the Simulation of actual application environment in tribometer

TRo undersatnd Simulation of actual application environment in tribometer and the tribological characteristics the engineered surface on nano micro and macro scale

discussion

Tribology and Nano technology(Evaluation of tribological characteristics of engineered surface in nano scale)

T-1:Ch 20.3 Explain the tribological characteristics the engineered surface and the Simulation of actual application environment in tribometer

TRo undersatnd Simulation of actual application environment in tribometer and the tribological characteristics the engineered surface on nano micro and macro scale

discussion

Week 14 Lecture 27 Tribology and Nano technology(Evaluation of tribological characteristics of engineered surface in nano scale)

T-1:Ch 20.3 Explain the tribological characteristics the engineered surface and the Simulation of actual application environment in tribometer

TRo undersatnd Simulation of actual application environment in tribometer and the tribological characteristics the engineered surface on nano micro and macro scale

discussion

Week 14 Lecture 27 Tribology and Nano technology(Evaluation of tribological characteristics of engineered surface in micro)

T-1:Ch 20.3 Explain the tribological characteristics the engineered surface and the Simulation of actual application environment in tribometer

TRo undersatnd Simulation of actual application environment in tribometer and the tribological characteristics the engineered surface on nano micro and macro scale

discussion

Lecture 28 Tribology and Nano technology(Simulation of actual application environment in tribometer)

T-1:Ch 10.2 Explain the concept of Simulation of actual application environment in tribometer

Understanding the concept and application of Simulation of actual application environment in tribometer

discussion

SPILL OVERWeek 15 Lecture 29 Spill Over

Lecture 30 Spill Over

Scheme for CA:Component Frequency Out Of Each Marks Total Marks

Presentation and Write Up 2 3 30 60

Total :- 30 60

Details of Academic Task(s)

AT No. Objective Topic of the Academic Task Nature of Academic Task(group/individuals/field

work

Evaluation Mode Allottment / submission Week

Test1 To test the knowledge of the student

Influence of different manufacturing processes on various surface and sub-surface properties, need of augmentation of surface properties; need from the view point of friction, wear, thermal barrier, erosion, corrosion

Individual On the basis of performance in the written test

3 / 4

Test2 To check the knowledge of the student

Fundamentals of corrosion, types or corrosions and electrochemical protection, protective coating, corrosion measurement

Individual On the basis of the performance in the written test

9 / 10

Presentation and Write Up1

To check the presentation ability of the student

Topics for presentation: Evaluation of engineered properties, control properties, response properties; surface geometry, characterization techniques (conventional and recent trends); coating thickness measurements, laboratory techniques and special techniques for accurate routine thickness measurements; adhesion measurement, conventional methods and recent developments

Individual On the basis of the performance of the presentation and report

8 / 12