Report Code: GN-GS-296-001Part number: 40087082Part name: CAP, DIFF BEARING CASTSupplier Name: KEY 3 CASTING LLCSupplier Contact: Brent McCombsBrief Description: Mixed material & PorosityQuantity Checked: 832Quantity N/C: 12 piecesQuantity Suspect: TBDSorting Activities: YesWhat (Defect): Mixed material & PorosityWho (Reported by): Victor Ramirez (Quality Auditor)Where (Geographically): Bearing Cap machining area Where (On the piece): whole piece When (Date/shift/hour): October 23rd 2013 – 2nd Shift – 5:00 hrsPR&R: PendingClean Point: PendingLab Report: N/ALot or Julian date: See pictures Necessary Pictures: YesDiscrepancy: At the machining area was reported one bearing cap that did not fit in the machine´s fixture, the part was checked and it presents a different shape the part number for this mixed part is 40085910 that is used in model Zeta 250 RDM that is not produced at GMC. Also another defective part was detected at the carrier machining line, the part presents a Huge Pore and it was visually detected by the operator before assembling it with the carrier.Action Taken: The parts were segregated and we started to inspect the existent material stock at GMCl .. The supplier was notified about this issue and we are waiting for their clean point.
Supplier QualityProblem Description
Guanajuato Manufacturing Complex
AAM Maquiladora de México Date: October 23rd 2013
NOTE : THIS PROBLEM MUST BE DOCUMENTED AND TESTED THROUGH THE 7D’s and DD&W AS SUPPORT, EVEN IF APPLICABLE TO PRR.
Excess Material
Good Part
Mixed part not used at GMC
Mixed part not used at GMCGood Part
Excess Material
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