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SHIVAPRASAD
2
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C.F.S.T
College Of Food Science &Tecnolog!
"a#atla
$%nt%r dist'Andra Prades(
India.
WELCOMESU
5
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Now I'm looking for job either out side or inside of the country.I got 1 yearpractical eperience in this dairy without guider to the
date of No!1"#2$1$.
INTRODUCTION
SHIVAPRASAD.CH,
Asst.Manager
OngoleDairy#
Ongole,Prakasam( District),
India.%all &n ( )1
))")*5"++,
Applican
-mail ongoledairyprocess/yahoo.com
Andhrapradesh,
0
!.Tec"# F.S.T$
T"e Pra%a&a' Di&. Mil% Pr()*cer& M**ally Ai)e)C(+Op. Uni(n L).
I'm doing myjob in
ONOLE DAIR-$as a sst.3anager
I ha!e 4nished my !+Tec" F(() Science Tec"n(l(y 6 In the year of2$$)#from that year
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1
+++ T"an% y(* /(r Wac"in+++
P.
Ven%ae&0arl*
.Ra'ire))y
M.L.Narayana
D.L.Naraya
na
I Heart fully thanks to . .
My T am M mb rs
Li/e i& a 7 2228 93)ay i& a
2peri'en
-e&er)ay i& a2perience
3'ar( i& a2pecai(n
S(, *&e *r 2perience in *r 2peri'en (reac" *r 2pecai(n .
T"ree ey4& /(r
S*cce&&/*l li/e . .
Swagatham. . .
.
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E5perience Rep(rOn 6
7 DAIR-PROCESSIN 7
&ngole# :rakasam district 6# ndhra :radesh#India.
%on4rmed ;ySHIVA
PRASAD.CH
L Of
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%anteen
%.I.: :rocessing
ection
Bhee>ection
DeepEreeFe?ooms
Dispatch
Dispatch
;oiler
?efrigeration
Aransport
Geighing
?3?D
:owder :lant
Gater
>tore
3aintenance
Layout OfDairy
>ecurity
:arlour
-.A.:
*>ubmitted while re@signing &n
2H2H2$11.&ngole Dairy#&ngole#
2$H1$H2$1$.hi!a Prasad."h,
B.#ech($..#).
8/9/2019 My Experience on Dairy
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%&NA-NA>
38Separai(n Pr(ce&&
9:
Sli)eN( 6
T(pic4&
"
1:
Mil% H('(eni;ai(n
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% &aw Milk &eception Dock %
&.M.&.D 'Pr(ce&&
O/
1*
W
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Li)4&
3anually
Can Wa&"er
Li) Wa&"er 6
R.M.R.D
Waer
Sea'
H(Waer
C"e'ical
H(Waer
>crubber
:latform
-lectronicGeighing
Geighing;owl
Sil(4&
3ilk
3ilk
Dump
Aank
%hiller
3anually =n@
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omogeniation
Paste*risation
nd
Pr(ce&& O/ 6
1)
. . +hen omogenier isPresent - -
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3ilk Eeed :ump@ 1
3ilk Eeed :ump@ 2
Jot water:ump
%ontrol :anel
2$
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Ho)ogeni*er
E5ernal Vie0 O/ 6
21
D*al Sae
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&ngole Dairy#&ngole#*H1$H2$1$.
Eunction 3achine
?eset3achine
>top
&K&n
&K&n
>tart
Irregular &il:ressure:rotection
Inter!ention
Gater Hir Eailure
:roduct Eailure
1st2nd
-mergency>top
D*al SaeH('(eni;er
3
?g L 2>ection
Jeating
>ection
hi!a Prasad."h,B.#ech($..#).
djustments of ir:ressure
2nd
1st
1"
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Ho)ogeni*er
Inernal Vie0 O/ 6
20
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hi!aPrasad."h,B.#ech($..#).
M"
.
Gater
3ost of the fat globule reduction takesplace in the4rst stage.
Ahe second stage !al!e permits the
separation of those clusters intoindi!idual fat globules.
Ahe homogeniFer consists of a 0cylinder positi!e pistonpump
Ahe pump is turned by electric motor through connectingrods and
crankshaft.
Internal !iew ofJomogeniFer 6
1ststage@2$$$ :si 10.,mpa 6
2ndstage@5$$ :si 0.5mpa 6
ir
+$c@+5c
O2
.
&ngoleDairy#&ngole#0H1$H2$1$.
JomogeniFer
1+
and homogeniFing
!al!e.
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3.E.: @1
%. I .::acking
:re@pack
Jot Gater:ump
3ilk Eeed :ump @2
?g @2
?g @1
Jeaing
Pa&e*ri&er
>ilo
Eilters
:.J.-
>team
>A)
>A*
>A,
%hilling
JomogeniFer
?efrigeration
;alanceAank
Jolding>ection
E.D.P>oft Gater
ilo @ +>ubmitted while re@signing &n
2H2H2$11. &ngole Dairy#&ngole#
12H11H2$$). hi!a Prasad."h,
B.#ech($..#).
1*
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Introduction Ao
Heain &eci(n
OR
2+
Pa&e*ri&ai(n
Seci(n
n erna ew s ea ng
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&ngole Dairy#&ngole#2$H11H2$1$.
E.D.P
hi!a Prasad."h,B.#ech($..#).
Gorking s Jotmilk >topper into JotGater :late.
Jolding >ection
>oftwater
JotGaterpump
?g @ 2
?g @ 1
n erna ew s ea ng>ection
Jot 3ilk:lates
Jot Gater:late
Baskets
Einal Jot 3ilk :late
BasketsGorking s Jot Gater >topper into Jot
milk :late.
;alance
Aank
>torageAanks
>ilos
%hilling
>team
3ilk Eeed:ump
1)
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Pr(ce&& O/ 6
% Paste*riation %
0$
- - Wen Crea) Se#arator isPresent - -
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%ontrol :anel
-mergency>toput
o
&nline &Qine
01
3ilk Eeed :ump@ 2
Jot Gater:ump
;ooster:ump
3ilk Eeed :ump@ 1
&il:ump
>eparator
&n
&K
&n
&K
$+"
"0)
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N
;alanceAank
%ream>eparator
E.D.P
;ooster:ump
3ilk Eeed :ump
@ 2
C"illin
R+3
Heain Pa&e*ri
&er
R+1
>team
Eilter
s
>+
>"
>5
?efrigeration
>0
>2
Jot Gater:ump
Jolding>ection
>1
>oft water
Pa&e*ri&ai(nPr(ce&& 6
&K
- Laval
>ubmitted while re@signing &n2H2H2$11.&ngoleDairy#&ngole# 11H$1H2$1$.hi!a Prasad."h, B.#ech($..#).
3.E.: @ 1
22
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+ Se#aration +
Pr(ce&& O/ 6
0"
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%ontrol :anel
-mergency>toput
o
&nline &nline
01
3ilk Eeed :ump@ 2
Jot Gater:ump
;ooster:ump
3ilk Eeed :ump@ 1
&il:ump
>eparator
&n
&K
&n
&K
$+"
"0)
Separai(n
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N
%ream>eparator
E.D.P
;ooster:ump
3ilk Eeed :ump
@ 2
C"illin
R+3
Heain Pa&e*ri
&er
R+1
>team
Eilter
s
;alanceAank
>+
>"
>5
?efrigeration
>0
>2
Jot Gater:ump
Jolding>ection
>1
>oft water
&n
- Laval
>m
Separai(nPr(ce&& 6
%ream Aank >ubmitted while re@signing &n2H2H2$11.&ngole Dairy#&ngole# 11H$1H2$1$.hi!a Prasad."h, B.#ech($..#).
3.E.: @1
25
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+ Crea) Paste%riSation ,
Pr(ce&& O/ 6
0*
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%ream Eeed:ump
Jot Gater:ump
%ooling Aower:ump
%ontrol :anel
0,
Crea' Pa&e*ri&ai(n
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Jot Gater:ump
%oolingAower
%ream Aank
Pa&e*ri
&er?g2
?g1%hilli
ng
Jeatin
g
?efrigeration
:.J.-
Crea' Pa&e*ri&ai(nPr(ce&& 6
>A" >A5
>A0>A2
%ream Eeed:ump
>A1
%.I.:
;alanceAank
>oft water
>ubmitted while re@signing &n2H2H2$11.&ngole Dairy# &ngole# 1$H$1H2$1$.hi!aPrasad."h, B.#ech($..#).
2,
>team %.;.3.
3
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+ C.".-.-+
Pr(ce&& O/ 6
1$
Rneader
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>crew%on!eyer
-mergency>top
Gash Gater:ump
;utter 3ilk:ump
%ream:umpRneaderJigh
>peed
Rneader peed
>peed Indicator
?:3
&K
&n
&n
%ontrol &n Dri!e>tart
Dri!e >top H?eset
Dri!e-nable
>peed%ontrol
H.M.T
11
hi!aPrasad."h,B.#ech($..#).
&ngoleDairy#&ngole#10H11H2$1$.
%ontrol:anel
?otating Drum :orous> 6C.!.M.M
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;eater 0$$$rpm6
%.;.3.3:ump
%.I.:
;alance
Aank
>A" >A5
?oto:ump
>ilo
Gash GaterAank
?efrigeration
,$$litsHhr
;utter 3ilk Eeed:ump
>tableDrum
Rnead
er
%hiller
>tructure 6
J.3.A
C.!.M.MPr(ce&& 6
>A2 >A0>A1
>ubmitted while re@signing &n2H2H2$11.&ngoleDairy#&ngole# 1$H$1H2$1$.
hi!a Prasad."h, B.#ech($..#).01
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+ Pacing +
Pr(ce&& O/ 6
10
%ontrol :anel A5
?efrigeration
%hiller
New @ :repack
>ilos
;alanceAank&!er Jead Elow Aank
>A1 >A2 >A0
>+
3anually>ending
%old >torage?ooms
ubmitted while re@signing &n2H2H2$11.
&ngoleDairy#&ngole#2H11H2$1$.
hi!a Prasad."h,B.#ech($..#).
Dispatch
00
Waer
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3anually
%leaning
3anually
3anually
CraeWa&"er 6
H(Waer
C"e'ical
H(Waer
er
Sea'
:latform
:acking
cold >torage?ooms
=n@
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+ /0a#oration +
Pr(ce&& O/ 6
"$
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>pray%ondens
er
1$ 11 12 10 1"*
1) 1, 2$ 2122
1+ 1*15, )
E?ap(rai(nPr(ce&& 6
1% 2% 0% "% 5%
:asteuriFer's
120
Jolding%ell
12
p> 1 p> 2 p> 0 p> " p> 5
EIN
S
Note
S:re @
Jeater >ilo
%. 3ilkAanks
>ubmitted while re@signing &n2H2H2$11.&ngole Dairy#&ngole# 1$H$1H2$1$.hi!a Prasad."h, B.#ech($..#).
0*
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+ Dr!ing +
Pr(ce&& O/ 6
"0
C(nr(l Panel
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Aia(r M((r C(ncenraeTan% + 3
Aia(r M((r C(ncenraeTan% + 1
Fee) P*'p
!*rner Panel
A('i;erM((r
Si/erM((r + 1
R(ary Val?e !l(0Si/er
Vira(ryM((r + 3
Vira(ry
M((r + 1
R(ary ?al?e MainCycl(ne + 3
!l(0 "r(*" ?al?e MainCycl(ne + 3
Dryin c"a'er Nec%c((lin Fan
@ 8
:
> 1=11
13 19 1@18
1 39
1 1: 1>1
3= 31 3339
3@ 38 33:
H1 H3 H9H@
H8 H H:H>
H H1=H11 H13
H19 H1@
6
CrlS*pply
E5"a*&
Fan
Deli?eryFan
Deli?ery Fan Fl*i)!e) + 1
E5"a*& Fan /(r Fl*i) !e)Cycl(neDeli?ery Fan Fl*i)
!e) + 3
Fine& Re+circ*lain Fan
Wall SleepFan
Hi"Pre&&*re Fan
!l(0 "r(*" ?al?e B F!Cycl(ne
R(ary ?al?e B F!Cycl(ne
!l(0 "r(*" ?al?e MainCycl(ne + 1
R(ary ?al?e MainCycl(ne + 1
Si/er M((r + 3
C(ncenrae Pre+Heaer P*'p
Spare
Spare
Spare
Spare
Spare
Spare
""
ry nPr(ce&& 6
r
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ir
1,
)1
2
20
1,
*
Pr(ce&& 6
21
J2&
+
"0
25
0151
11
$1
"1
)1
2$
1*
1+
Eurnace&il
>park
Drying%hamber
%. 3ilkAanks
Jotir
%hamber
22
i
r
ir
ir
tomiFer
%yclone>eparato
rs
:re@JeaterPibro
>ubmitted while re@signing &n2H2H2$11.&ngole Dairy#&ngole# 1$H$1H2$1$.hi!a Prasad."h, B.#ech($..#).
"$
%ontact
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%ontact
PoletiPari :alem :..D 6 #Randukuru A.T6 #:rakasam
District 6 #ndhra:radesh #India#
charya N.B ?anga gricultural=ni!ersity
%ollege of Eood >cience Aechnology
;@Aech Eood >cience Aechnology 6
l
SHIVA PRASAD.CHIMATA
( )1))")*5"++, .
3obileNo
(n(leG)airyGpr(ce&&ya"((.c('
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