My Experience on Dairy

8/9/2019 My Experience on Dairy

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Des igned For Learner s

SHIVAPRASAD

2


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C.F.S.T

College Of Food Science &Tecnolog!

"a#atla

$%nt%r dist'Andra Prades(

India.

WELCOMESU

5


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Now I'm looking for job either out side or inside of the country.I got 1 yearpractical eperience in this dairy without guider to the

date of No!1"#2$1$.

INTRODUCTION

SHIVAPRASAD.CH,

Asst.Manager

OngoleDairy#

Ongole,Prakasam( District),

India.%all &n ( )1

))")*5"++,

Applican

-mail ongoledairyprocess/yahoo.com

Andhrapradesh,

0

!.Tec"# F.S.T$

T"e Pra%a&a' Di&. Mil% Pr()*cer& M**ally Ai)e)C(+Op. Uni(n L).

I'm doing myjob in

ONOLE DAIR-$as a sst.3anager

I ha!e 4nished my !+Tec" F(() Science Tec"n(l(y 6 In the year of2$$)#from that year


5/41

1

+++ T"an% y(* /(r Wac"in+++

P.

Ven%ae&0arl*

.Ra'ire))y

M.L.Narayana

D.L.Naraya

na

I Heart fully thanks to . .

My T am M mb rs

Li/e i& a 7 2228 93)ay i& a

2peri'en

-e&er)ay i& a2perience

3'ar( i& a2pecai(n

S(, *&e *r 2perience in *r 2peri'en (reac" *r 2pecai(n .

T"ree ey4& /(r

S*cce&&/*l li/e . .

Swagatham. . .

.


6/41

E5perience Rep(rOn 6

7 DAIR-PROCESSIN 7

&ngole# :rakasam district 6# ndhra :radesh#India.

%on4rmed ;ySHIVA

PRASAD.CH

L Of


7/41

%anteen

%.I.: :rocessing

ection

Bhee>ection

DeepEreeFe?ooms

Dispatch

Dispatch

;oiler

?efrigeration

Aransport

Geighing

?3?D

:owder :lant

Gater

>tore

3aintenance

Layout OfDairy

>ecurity

:arlour

-.A.:

*>ubmitted while re@signing &n

2H2H2$11.&ngole Dairy#&ngole#

2$H1$H2$1$.hi!a Prasad."h,

B.#ech($..#).


8/41

%&NA-NA>

38Separai(n Pr(ce&&

9:

Sli)eN( 6

T(pic4&

"

1:

Mil% H('(eni;ai(n


9/41

% &aw Milk &eception Dock %

&.M.&.D 'Pr(ce&&

O/

1*

W


10/41

Li)4&

3anually

Can Wa&"er

Li) Wa&"er 6

R.M.R.D

Waer

Sea'

H(Waer

C"e'ical

H(Waer

>crubber

:latform

-lectronicGeighing

Geighing;owl

Sil(4&

3ilk

3ilk

Dump

Aank

%hiller

3anually =n@


11/41

omogeniation

Paste*risation

nd

Pr(ce&& O/ 6

1)

. . +hen omogenier isPresent - -


12/41

3ilk Eeed :ump@ 1

3ilk Eeed :ump@ 2

Jot water:ump

%ontrol :anel

2$


13/41

Ho)ogeni*er

E5ernal Vie0 O/ 6

21

D*al Sae


14/41

&ngole Dairy#&ngole#*H1$H2$1$.

Eunction 3achine

?eset3achine

>top

&K&n

&K&n

>tart

Irregular &il:ressure:rotection

Inter!ention

Gater Hir Eailure

:roduct Eailure

1st2nd

-mergency>top

D*al SaeH('(eni;er

3

?g L 2>ection

Jeating

>ection

hi!a Prasad."h,B.#ech($..#).

djustments of ir:ressure

2nd

1st

1"


15/41

Ho)ogeni*er

Inernal Vie0 O/ 6

20


16/41

hi!aPrasad."h,B.#ech($..#).

M"

.

Gater

3ost of the fat globule reduction takesplace in the4rst stage.

Ahe second stage !al!e permits the

separation of those clusters intoindi!idual fat globules.

Ahe homogeniFer consists of a 0cylinder positi!e pistonpump

Ahe pump is turned by electric motor through connectingrods and

crankshaft.

Internal !iew ofJomogeniFer 6

1ststage@2$$$ :si 10.,mpa 6

2ndstage@5$$ :si 0.5mpa 6

ir

+$c@+5c

O2

.

&ngoleDairy#&ngole#0H1$H2$1$.

JomogeniFer

1+

and homogeniFing

!al!e.


17/41

3.E.: @1

%. I .::acking

:re@pack

Jot Gater:ump

3ilk Eeed :ump @2

?g @2

?g @1

Jeaing

Pa&e*ri&er

>ilo

Eilters

:.J.-

>team

>A)

>A*

>A,

%hilling

JomogeniFer

?efrigeration

;alanceAank

Jolding>ection

E.D.P>oft Gater

ilo @ +>ubmitted while re@signing &n

2H2H2$11. &ngole Dairy#&ngole#

12H11H2$$). hi!a Prasad."h,

B.#ech($..#).

1*


18/41

Introduction Ao

Heain &eci(n

OR

2+

Pa&e*ri&ai(n

Seci(n

n erna ew s ea ng


19/41

&ngole Dairy#&ngole#2$H11H2$1$.

E.D.P


Gorking s Jotmilk >topper into JotGater :late.

Jolding >ection

>oftwater

JotGaterpump

?g @ 2

?g @ 1

n erna ew s ea ng>ection

Jot 3ilk:lates

Jot Gater:late

Baskets

Einal Jot 3ilk :late

BasketsGorking s Jot Gater >topper into Jot

milk :late.

;alance

Aank

>torageAanks

>ilos

%hilling

>team

3ilk Eeed:ump

1)


20/41

Pr(ce&& O/ 6

% Paste*riation %

0$

- - Wen Crea) Se#arator isPresent - -


21/41

%ontrol :anel

-mergency>toput

o

&nline &Qine

01

3ilk Eeed :ump@ 2

Jot Gater:ump

;ooster:ump

3ilk Eeed :ump@ 1

&il:ump

>eparator

&n

&K

&n

&K

$+"

"0)


22/41

N

;alanceAank

%ream>eparator

E.D.P

;ooster:ump

3ilk Eeed :ump

@ 2

C"illin

R+3

Heain Pa&e*ri

&er

R+1

>team

Eilter

s

>+

>"

>5

?efrigeration

>0

>2

Jot Gater:ump

Jolding>ection

>1

>oft water

Pa&e*ri&ai(nPr(ce&& 6

&K

- Laval

>ubmitted while re@signing &n2H2H2$11.&ngoleDairy#&ngole# 11H$1H2$1$.hi!a Prasad."h, B.#ech($..#).

3.E.: @ 1

22


23/41

+ Se#aration +

Pr(ce&& O/ 6

0"


24/41

%ontrol :anel

-mergency>toput

o

&nline &nline

01

3ilk Eeed :ump@ 2

Jot Gater:ump

;ooster:ump

3ilk Eeed :ump@ 1

&il:ump

>eparator

&n

&K

&n

&K

$+"

"0)

Separai(n


25/41

N

%ream>eparator

E.D.P

;ooster:ump

3ilk Eeed :ump

@ 2

C"illin

R+3

Heain Pa&e*ri

&er

R+1

>team

Eilter

s

;alanceAank

>+

>"

>5

?efrigeration

>0

>2

Jot Gater:ump

Jolding>ection

>1

>oft water

&n

- Laval

>m

Separai(nPr(ce&& 6

%ream Aank >ubmitted while re@signing &n2H2H2$11.&ngole Dairy#&ngole# 11H$1H2$1$.hi!a Prasad."h, B.#ech($..#).

3.E.: @1

25


26/41

+ Crea) Paste%riSation ,

Pr(ce&& O/ 6

0*


27/41

%ream Eeed:ump

Jot Gater:ump

%ooling Aower:ump

%ontrol :anel

0,

Crea' Pa&e*ri&ai(n


28/41

Jot Gater:ump

%oolingAower

%ream Aank

Pa&e*ri

&er?g2

?g1%hilli

ng

Jeatin

g

?efrigeration

:.J.-

Crea' Pa&e*ri&ai(nPr(ce&& 6

>A" >A5

>A0>A2

%ream Eeed:ump

>A1

%.I.:

;alanceAank

>oft water

>ubmitted while re@signing &n2H2H2$11.&ngole Dairy# &ngole# 1$H$1H2$1$.hi!aPrasad."h, B.#ech($..#).

2,

>team %.;.3.

3


29/41

+ C.".-.-+

Pr(ce&& O/ 6

1$

Rneader


30/41

>crew%on!eyer

-mergency>top

Gash Gater:ump

;utter 3ilk:ump

%ream:umpRneaderJigh

>peed

Rneader peed

>peed Indicator

?:3

&K

&n

&n

%ontrol &n Dri!e>tart

Dri!e >top H?eset

Dri!e-nable

>peed%ontrol

H.M.T

11

hi!aPrasad."h,B.#ech($..#).

&ngoleDairy#&ngole#10H11H2$1$.

%ontrol:anel

?otating Drum :orous> 6C.!.M.M


31/41

;eater 0$$$rpm6

%.;.3.3:ump

%.I.:

;alance

Aank

>A" >A5

?oto:ump

>ilo

Gash GaterAank

?efrigeration

,$$litsHhr

;utter 3ilk Eeed:ump

>tableDrum

Rnead

er

%hiller

>tructure 6

J.3.A

C.!.M.MPr(ce&& 6

>A2 >A0>A1

>ubmitted while re@signing &n2H2H2$11.&ngoleDairy#&ngole# 1$H$1H2$1$.

hi!a Prasad."h, B.#ech($..#).01


32/41

+ Pacing +

Pr(ce&& O/ 6

10

%ontrol :anel A5

?efrigeration

%hiller

New @ :repack

>ilos

;alanceAank&!er Jead Elow Aank

>A1 >A2 >A0

>+

3anually>ending

%old >torage?ooms

ubmitted while re@signing &n2H2H2$11.

&ngoleDairy#&ngole#2H11H2$1$.


Dispatch

00

Waer


34/41

3anually

%leaning

3anually

3anually

CraeWa&"er 6

H(Waer

C"e'ical

H(Waer

er

Sea'

:latform

:acking

cold >torage?ooms

=n@


35/41

+ /0a#oration +

Pr(ce&& O/ 6

"$


36/41


37/41

>pray%ondens

er

1$ 11 12 10 1"*

1) 1, 2$ 2122

1+ 1*15, )

E?ap(rai(nPr(ce&& 6

1% 2% 0% "% 5%

:asteuriFer's

120

Jolding%ell

12

p> 1 p> 2 p> 0 p> " p> 5

EIN

S

Note

S:re @

Jeater >ilo

%. 3ilkAanks

>ubmitted while re@signing &n2H2H2$11.&ngole Dairy#&ngole# 1$H$1H2$1$.hi!a Prasad."h, B.#ech($..#).

0*


38/41

+ Dr!ing +

Pr(ce&& O/ 6

"0

C(nr(l Panel


39/41

Aia(r M((r C(ncenraeTan% + 3

Aia(r M((r C(ncenraeTan% + 1

Fee) P*'p

!*rner Panel

A('i;erM((r

Si/erM((r + 1

R(ary Val?e !l(0Si/er

Vira(ryM((r + 3

Vira(ry

M((r + 1

R(ary ?al?e MainCycl(ne + 3

!l(0 "r(*" ?al?e MainCycl(ne + 3

Dryin c"a'er Nec%c((lin Fan

@ 8

:

> 1=11

13 19 1@18

1 39

1 1: 1>1

3= 31 3339

3@ 38 33:

H1 H3 H9H@

H8 H H:H>

H H1=H11 H13

H19 H1@

6

CrlS*pply

E5"a*&

Fan

Deli?eryFan

Deli?ery Fan Fl*i)!e) + 1

E5"a*& Fan /(r Fl*i) !e)Cycl(neDeli?ery Fan Fl*i)

!e) + 3

Fine& Re+circ*lain Fan

Wall SleepFan

Hi"Pre&&*re Fan

!l(0 "r(*" ?al?e B F!Cycl(ne

R(ary ?al?e B F!Cycl(ne

!l(0 "r(*" ?al?e MainCycl(ne + 1

R(ary ?al?e MainCycl(ne + 1

Si/er M((r + 3

C(ncenrae Pre+Heaer P*'p

Spare

Spare

Spare

Spare

Spare

Spare

""

ry nPr(ce&& 6

r


40/41

ir

1,

)1

2

20

1,

*

Pr(ce&& 6

21

J2&

+

"0

25

0151

11

$1

"1

)1

2$

1*

1+

Eurnace&il

>park

Drying%hamber

%. 3ilkAanks

Jotir

%hamber

22

i

r

ir

ir

tomiFer

%yclone>eparato

rs

:re@JeaterPibro

>ubmitted while re@signing &n2H2H2$11.&ngole Dairy#&ngole# 1$H$1H2$1$.hi!a Prasad."h, B.#ech($..#).

"$

%ontact


41/41

%ontact

PoletiPari :alem :..D 6 #Randukuru A.T6 #:rakasam

District 6 #ndhra:radesh #India#

charya N.B ?anga gricultural=ni!ersity

%ollege of Eood >cience Aechnology

;@Aech Eood >cience Aechnology 6

l

SHIVA PRASAD.CHIMATA

( )1))")*5"++, .

3obileNo

(n(leG)airyGpr(ce&&ya"((.c('

-@mail

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