Manufacturing Processes Copyright Texas Education Agency, 2014.
All rights reserved.
Slide 2
Manufacturing Process Management Manufacturing industries use
different methods to plan and organize the task of production.
Copyright Texas Education Agency, 2014. All rights reserved.
Slide 3
Just-in-Time Just-in-Time (JIT) is a manufacturing strategy
where inventories are delivered to the process area when needed.
This reduces storage costs of excess materials. Copyright Texas
Education Agency, 2014. All rights reserved.
Slide 4
Just-in-Time The material inventory supply is reordered when a
set number of parts are left on the line. The number is set by how
many parts are needed before the new order is received. Copyright
Texas Education Agency, 2014. All rights reserved.
Slide 5
Just-in-Time The operators of the line inspect their products
and if a problem occurs they may stop the line to correct the
problem. This eliminates excessive waste in production. Copyright
Texas Education Agency, 2014. All rights reserved.
Slide 6
Six Sigma Six Sigma is a manufacturing process for improving
quality to near perfection. Six Sigma strives to achieve no more
than 3.4 defects per million opportunities. Copyright Texas
Education Agency, 2014. All rights reserved.
Slide 7
Six Sigma Process Define Measure Analyze Copyright Texas
Education Agency, 2014. All rights reserved.
DefineMeasureAnalyzeImproveControl Improve Control
Slide 8
Define Define the project purpose and scope. Develop a set of
production procedures. Determine customer needs. Copyright Texas
Education Agency, 2014. All rights reserved.
Slide 9
Measure Develop a set of standards for current process.
Determine problem areas of the process. Set goals of production.
Copyright Texas Education Agency, 2014. All rights reserved.
Slide 10
Analyze Identify the basic causes of production problems by use
of data collected. Determine improvements and analyze the cost of
improvements. Copyright Texas Education Agency, 2014. All rights
reserved.
Slide 11
Improve Develop improvements for production problems and put
them in place. Assess the improvements as to production rate.
Copyright Texas Education Agency, 2014. All rights reserved.
Slide 12
Control Check on production rate before and after improvements
have been implemented. Track the improvement rate to determine
changes in the rate of production. Copyright Texas Education
Agency, 2014. All rights reserved.
Slide 13
Management Six Sigma management is described by belt colors:
green belts, black belts, master black belts, and champion in the
management group. Higher belt colors usually indicate higher pay.
In order to get a higher belt, you have to learn more information
and accomplish a Six Sigma project. Copyright Texas Education
Agency, 2014. All rights reserved.
Slide 14
Types of Six Sigma Projects Reduce waste of products Reduce
inventory cost Reduce billing time Increase production rate
Increase customer satisfaction Copyright Texas Education Agency,
2014. All rights reserved.
Slide 15
Lean Manufacturing Lean Manufacturing is a system that is based
on customer needs. Products are made when orders are placed for
them. Any thing that does not add value to the product is waste and
is removed from the manufacturing process. Copyright Texas
Education Agency, 2014. All rights reserved.
Slide 16
Goals of Lean Manufacturing Decrease the number of process
steps Reduce the amount of waste Increase productivity Increase use
of capital equipment Copyright Texas Education Agency, 2014. All
rights reserved.
Slide 17
Ideas Lean Manufacturing is built on the idea that there are
always ways to improve a product, production process, or activity.
Ongoing improvement is a driving force in Lean Manufacturing.
Improving the customers service, reducing waste, product
preference, are all important to this type of manufacturing.
Copyright Texas Education Agency, 2014. All rights reserved.
Slide 18
5S 5S is a system to organize the workplace to be more
productive. Copyright Texas Education Agency, 2014. All rights
reserved.
Slide 19
Other Concepts Three other concepts that are also used with 5S
are safety, security, and satisfaction. Copyright Texas Education
Agency, 2014. All rights reserved.
Slide 20
Sort Divide the inventory, tools, and machines into three
groups. Copyright Texas Education Agency, 2014. All rights
reserved. Used Daily Used Weekly Never Used After sorting, remove
the items that are never used.
Slide 21
Straighten Organize the work area with bins and tool holders.
Copyright Texas Education Agency, 2014. All rights reserved.
Slide 22
Shine After removing the clutter keep the area clean and
organized. Copyright Texas Education Agency, 2014. All rights
reserved.
Slide 23
Standardize Organize all areas the same. All signs, tool
holders, and supply bins should be the same throughout the
facility. Copyright Texas Education Agency, 2014. All rights
reserved.
Slide 24
Sustai n Strive to maintain established procedures within an
organized product work area. Copyright Texas Education Agency,
2014. All rights reserved.
Slide 25
Safety Safety is a requirement to having a productive work
area. If the area is clean, organized, and efficient, the area and
employee will be safe. Copyright Texas Education Agency, 2014. All
rights reserved.
Slide 26
Security Protection of employees, supplies, materials, and
equipment make a work area more conducive to quality work.
Copyright Texas Education Agency, 2014. All rights reserved.
Slide 27
Satisfaction The client being satisfied is only part of
satisfaction. The employees should enjoy coming to work. If the
employees are satisfied, the quality of the parts manufactured will
improve. Copyright Texas Education Agency, 2014. All rights
reserved.
Slide 28
Assignment The school wants the flexible metal lab to become
more like a manufacturing facility. The lab will be evaluated on
implementing one of the manufacturing methods described in the
presentation. A team of two students will examine the lab. This
team will develop a presentation describing how to implement one of
the manufacturing methods. Copyright Texas Education Agency, 2014.
All rights reserved.
Slide 29
Please Use These TEKS on Your Slides (1) The student describes
the importance of teamwork, leadership, integrity, honesty, work
habits, and organizational skills. The student is expected to: (G)
use time-management techniques to develop work schedules. (2) The
student explores the employability characteristics of a successful
worker in the global economy. The student is expected to: (E)
communicate effectively with others in the workplace to clarify
objectives. Copyright Texas Education Agency, 2014. All rights
reserved.