Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
1.0 Introduction
The Bourdon pressure gauge, patented by the French engineer Eugene Bourdon in 1849,
remains one of the most widely used gauges for measuring pressure in liquids and gases of
many different types. It is a type of aneroid pressure gauge consisting of a flattened curved
tube attached to a pointer that moves around a dial. The Bourdon pressure gauge as shown in
figure below has three primary components which is a fluid that transmits the pressure, a
weight and piston used to apply the pressure, and also an attachment point for the gauge to be
calibrated. The weight applies a force over a precisely known area, therefore applying a
known pressure to the fluid. The fluid is water that is essentially incompressible. Since a dead
weight tester is relatively compact the effect of elevation changes on the pressure are
negligible. The pressure at the piston face, therefore, is equal to the pressure throughout the
water in the tester. A spill-pipe is fitted into the barrel which prevents the piston being ejected
by excess pressure.
Figure 1: The Bourdon pressure gauge
Since pressure is derived from force divided by area (F/A), the pressure generated by
a dead weight tester is calculated by multiplying the mass by the acceleration due to gravity
to determine the applied force, and then dividing this by the surface area of the piston
cylinder. A piston cylinder assembly is mounted vertically to the top of the base and
connected via manifolds and pipe work to the screw press or regulator. There are two
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Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
markings on the piston cylinder which indicate the region in which the weights must be
floating and spinning before checking the reading of the device being calibrated. Some
deadweight testers come with piston cylinders of different sizes which extend the range of the
instrument to higher or lower set of pressures.
2.0 Objective of Experiment
To calibrate a Bourdon type pressure gauge using a dead weight pressure gauge
calibrator
To study the importance of relative height between the dead weight tester and the
gauge in calibration
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Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
3.0 Theoretical Background
Bourdon pressure gauge is used to measure medium to very high pressures. The pressure to
be measured is connected to the fixed open end of the bourdon tube. The applied pressure
acts on the inner walls of the bourdon tube. Due to the applied pressure, the bourdon tube
tends to change in cross – section from elliptical to circular. This tends to straighten the
bourdon tube causing a displacement of the free end of the bourdon tube.
To calibrate the gauge, we can add weights to a platform on a dead weight tester. The weights
put a known force on to a piston. The piston has a known area, so we can calculate the
pressure. A flexible tube containing water transfers the pressure on the piston to the Bourdon
tube. By adding the weights in increments, we can record pressure readings from the gauge at
each increment. They then remove the weights and record gauge readings. By working out
theoretical results they can work out gauge error and discuss possible causes.
This theory expressed as simply as force acting upon a known area. The pressure produced by
pump is distributed by the manifold, to the base of precision machined piston and to a device
being calibrated or checked. The preselected weights is loaded onto the piston platform are
acted upon by gravity and develop a force that is to be equally opposed by the fluid pressure
from the pump.
Pressure in exerted by water in the cylinder is
P= FA
Where P=Pressure exerted∈the cylinder
F=Force of piston ( pistonmass × gravitational force , 9.81 )
A=Area of piston
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Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
4.0 Experiment Setup
1. Hydraulic bench2. Dead weight pressure gauge calibrator3. Bourdon pressure gauge4. Weighs5. Water container
Figure: Dead Weight Pressure Gauge Calibrator
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Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
5.0 Methodology
1. The pressure gauge was placed on the bench top and it was connected inlet tube to the
isolating cock on the gauge manifold.
2. A length of tube may be attached to the calibrator drain and laid into the channel to
prevent spillage of water on to the bench top.
3. The calibrator is leveled by the adjusting feet whilst observing the spirit level.
4. The piston was removed and its mass was determined accurately. The masses of the
calibration weights were determined accurately.
5. The control valves were closed on the bench. Both cocks operate pump starter were
opened.
6. The valve was opened and water admitted to the cylinder. When full, close the valve
on the bench, the pump was switched off.
7. Isolating cock was closed.
8. The piston was inserted and the piston was spin to minimize the effects of friction.
Whilst the piston is spinning, the gauge reading was noted.
9. Procedure was repeated using different masses.
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Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
6.0 Flow Chart
6
Set up the apparatus
Attach a tube from the calibrator
Check the spirit level whether the calibrator is stable
Determine the mass of piston and masses of the calibration weights
Close control valves and open pump starter
Fill the cylinder with water until full
Close the valve, the isolating cock and the pump
Insert the piston and weights and spin it
Record the gauge reading whilst the piston is spinning
End
Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
7.0 Result and Calculation
Piston
Mass
(kg)
Area of
Piston (m2
)
x10−6
Pressure in
Cylinder
(kN/m2)
Gauge
Reading
(kN/m2)
Absolute
Gauge
Reading
% Gauge Error =
Absolute gauge ErrorActual Pressure
0.5 244.8 20.037 20.000 0.037 0.185
1.0 244.8 40.074 39.000 1.074 2.754
1.5 244.8 60.110 58.000 2.110 3.638
2.0 244.8 80.147 75.000 5.147 6.863
2.5 244.8 100.184 98.000 2.184 2.229
3.0 244.8 120.221 118.000 2.221 1.882
3.5 244.8 140.257 140.000 0.257 0.184
4.0 244.8 160.294 160.000 0.294 0.184
4.5 244.8 180.331 182.000 2.331 1.281
Table 1: Experimental Result
Pressure in Cylinder (kN/
m2)
Gauge Reading
(kN/m2)
Accuracy
(%)
20.037 20.000 99.815
40.074 39.000 97.246
60.110 58.000 96.362
80.147 75.000 93.137
100.184 98.000 97.771
120.221 118.000 98.118
140.257 140.000 99.816
160.294 160.000 99.816
180.331 182.000 98.719
Table 2: Accuracy of the Gauge
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Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
Calculation:
Pressure in cylinder = (piston mass ×9.81) / area of piston
= (0.5 9.81) / 244.8×10−6
= 20.037 kN/m2
Absolute gauge reading = pressure in cylinder – gauge reading
= 20.037 – 20.000
= 0.037 kN/m2
Percentage gauge error = (absolute gauge error / actual pressure) 100%
= (0.037/ 20.037) 100%
= 0.185 %
Accuracy/Efficiency = (gauge reading / pressure in cylinder) x 100%
= (200 / 200.037) X100%
= 99.815%
*Calculation for the remaining values is carry out by using the same steps as shown at above.
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Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
0.037 1.074 2.11 5.147 2.184 2.221 0.257 0.294 2.3310
20406080
100120140160180200
Graph of Gauge Reading against Absolute Gauge Error
Absolute Gauge Error (kN/m2)
Gaug
e Re
adin
g (k
N/m
2)
Figure: Graph of gauge reading against absolute gauge error.
0.185 2.754 3.638 6.863 2.229 1.882 0.184 0.184 1.2810
20406080
100120140160180200
Graph of Gauge Reading against Percentage Gauge Error
Percentage Gauge Error (%)
Gaug
e Re
adin
g (k
N/m
2)
Figure: Graph of gauge reading against percentage gauge error.
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Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
8.0 Discussion
1. Accoding to the plotted graphs of gauge reading against absolute gauge error, the
pressure values obtained through calculations, it shows the deviation of the gauge
readings of 0.037 kN/m2. In the other hand, the graph of gauge reading against
percentage error has a little scattered trend compare to the previous graph. This may
cause by errors and inaccuracies. The average gauge error is 0.185 %.
2. During the experiment, to reduce the effects of friction we spun the piston before
pressure reading is taken. Due to the design of the apparatus, there is only a small gap
between the cylindrical wall and the piston. If the cylindrical walls touch the piston,
friction will be induced and hence the frictional force denoted will lower the force
exerted on the liquid.
3. During the experiment, the thermal expansion will cause the size of the cylinder or
piston to increase because there is a dissipation of energy in the fluid escaping
between the piston and cylinder. Therefore, this will affect the effective area and the
measured pressure will be different. Eventually will affect also the deviation of the
experiment result from the theoretical result.
4. The dynamic viscosity of water at 25°C is lower than oil. This shows tat water has a
lower lubricating property compare to the oil. The irregularities on the surface of the
piston and cylinder will produce a corkscrew effect when spun. This rotation is rised
to a certain velocity to avoid any friction. But anyhow, friction will still exist and this
will cause our reading of pressure to be inaccurate.
5. The Bourdon gauge has a glass cover plate so that the internal mechanisms can be
seen. The pressure element is a curved, hollow metallic tube closed at on end, while
the other end is connected to the pressure to be measured. The tube straightens out a
small amount, pulling on a linkage to which is attached a pointer that moves across a
metallic scale, this happen when the internal pressure is increased. The dial shows
zero when the inside and outside of the bent tube are at the same pressure.
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Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
6. Another error may causes the changes in the result is the parallax error. Therefore, we
have at least two observers to see the reading. Moreover, the piston may not be
perfectly smooth and frictionless. So, it will contribute the discrepancies throughout
the experiment.
7. Impurities, dirt or corroded is also another factor that causes error which will affect
the result. In order the avoid this, the apparatus must be always leveled.
8. From the equation,
Pressure, P = Force(F)
Area of Piston (A )
The value of F is the product of mass of the calibration weigh with the acceleration
due to gravity (9.81ms-2). The acceleration in Malaysia is less than 9.81 ms-2 because
Malaysia is located at the equator and is described by the equation
Gat equator=9.81m/s2 - Rw2
where, R=Radius of Earth, w=angular velocity of Earth.
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Lab 1 Dead Weight Pressure Gauge Calibrator | Group 6
9.0 Conclusion
According to the plotted graphs of gauge reading against absolute gauge error, the pressure
values obtained through calculations, it shows the deviation of the gauge readings of 0.037
kN/m2. In the other hand, the graph of gauge reading against percentage error has a little
scattered trend compare to the previous graph. This may cause by errors and inaccuracies.
The average gauge error is 0.185 %. %. This can all be due to the errors as discussed in the
discussion section such as value of acceleration of gravity, friction, thermal expansion of
equipment, parallax errors etc. Due to the increasing number of usage, the gauge readings
will slowly deviate due to its elastic properties. Therefore, it is important that the dead weight
tester is used to calibrate the gauge equipment. Hence, the gauge can be quite accurate
provided precaution steps are taken to eliminate some ‘removable errors’ as will be discussed
below.
10.0 Recommendation
1. Before the experiment, make sure that there is no bubble in the pipe to avoid
inaccurate readings.
2. Before the experiment, make sure that the tube is connected and must not be any
leakage to avoid inaccuracy when taking down the readings of the gauge.
3. Before the experiment, make sure that the piston and cylinder is clean to avoid
extra weight on the piston when the experiment is carried out and this will
minimize the friction induced from the surface irregularities.
4. Take reading only when the piston and its calibration weight is in static
equilibrium with to the force up thrust. This is due to the liquid pressure and force
that caused by the down thrust of the liquid weight.
11.0 References
1. B.R. Munson, D.F. Young, and T.H. Okiishi. 2002. Fundamentals of Fluid
Mechanics, 4th ed. John Wiley and Sons, Inc., New York
2. Robert L. Mott. 2006. Applied Fluid Mechanics, 6th ed in SI units. Prentice Hall.
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