JOB CYCLE CHECK (JCC)
Reference: PSMR # 03: Operations & Maintenance Procedure
MUHAMMAD REHAN KHANMAINTENANCE ENGINEER
CONTENTS
JCCWHY?WHO?WHAT?HOW?
ADVANTAGESEXAMPLESFORMAT
JCC
• PROCEDURES’ REVIEW
• COMPARE PROCEDURE & PRACTICE
• A TRAINING TOOL
WHY?
JCC
PREVENT DEVIATION
IN PRACTICE
IMPROVE PROCEDUR
E
WHO?
JCC
WHAT TO CHECK?
JCC
• WRITTEN PROCEDURE
AVAILABLE?
• HAS THE PERSONNEL
REVIEWED THE PROCEDURE?
• IS PERSONNEL TRAINED?
WHAT TO CHECK?
JCC
• DOES PERSONNEL KNOW THE SAFETY MEASURES?
• IS PRACTICE IN LINE WITH PROCEDURE?
HOW?
JCC• REVIEW PROCEDURE
• INFORM PERSONNEL BEING OBSERVED
• EXPLAIN PURPOSE OF JCC
• CORRECTS AND INSTRUCTS
HOW?
JCC• DISCUSS
• DOCUMENT
• COMMUNICATE
ADVANTAGES
• SAFE ACTIVITIES
• REVIEW OF STANDARD PRACTICES
• IDENTIFICATION OF HAZARDS
• IMPROVE EFFICIENCY
EXAMPLE-OPERATION PROCEDURES
• SAMPLING/ ANALYSIS
• ACID/CAUSTIC UNLOADING
• Boiler IBD OPERATION
• STRAINER/ FILTER HANDOVER
• PUMP/BLOWER CHANEOVER
• CHANNEL CLEANING
EXAMPLE-MAINTENANCE PROCEDURES
• STRAINER CLEANING
• ALIGNMENT
• WELDING
• SCAFFOLDING CONSTRUCTION
• OIL LEVEL MAKE UP
• CALIBRATION
Procedure DATESOP No: NAMEOF THE FIELD SUPERVISORNAME OF THE AUDITOR
PROCEDURE ACTUAL - DEVIATION 1
2
3
4
5
6
RECOMMENDATION .
SIGNATURE OF THE AUDITOR SIGNATURE OF THE SECTION HEAD
DATE CC; 1. SECTION HEAD - FILE RECORD
2. Safety Section
JOB CYCLE CHECK
JOB CYCLE CHECK OPR-VCM-UMM-20
DATE:NAME OF THE AREA ENGINEERNAME OF THE AUDITOR
PROCEDURE ACTUAL - DEVIATION
1
2
34
5
67
8
SIGNATURE OF THE AUDITOR SIGNATURE OF THE SIC
DATE 13-Apr-11 SIGNATURE OF AE
CC; 1. SECTION HEAD - FILE RECORD2. Safety Section
RECOMMENDATION
Training of the staff arranged on thisNot followedWeekly audit done by HSE engineer
1- This procedure can only be followed once all end blinds have been installed which is not there because of turn around but the activity of installation end blinds has been started2- Master P&ID showing end blinds to be made and if any end blind removed shall be updated like blind list for proper tracking of installation
Done and also after this turn around end blinding has been started with marked P&ID starting with A-300
P&ID marking while installation of end blinds
End blind of proper rating and size Recommendations tracking thru SMIS
Sufficient End Blinds of different sized are available
FollowedNot followedChecked with maintenance presently sufficient quantity is available but it can only be check once all end blinds have been installed
End Blinds and Capping Survey Procedure
Logging of end blinds are not being done because it can only possible in normal operation and once all end blinds have been installed.
Not done
13/04/2011
End blinds status to be updated in the log book
Information is being provided but logging is not there as it is possible in normal operation once all end have been blinded / capped
SIC/SS to be informed in case of end removal and updating in log book
Q & A
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