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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan [email protected]
INTRODUCCION
AKT: 25 aos de experiencia en el secado de harina de pescado dealta calidad
Co-Secado KIX:
ms amigable con el medioambiente
procesamiento de residuos de procesos pesqueros mayor rentabilidad combina la reduccin con la elaboracin de
alimentos compuestos
Tcnica:Mezcla calculada de residuos con granos de segunda calidaddiseada para producir la mejor calidad del alimento compuestorequerido antes del pelletizado
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan [email protected]
SISTEMA KY4
Homogeneizador
Tolva de MezclaTorre de Secado
AgitadorAlimentacin
RetornoGruesos
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan [email protected]
SISTEMA KY4
TamizadorRotativo
Filtros de
Manga
Sistema Ensaque
Enfriador deHarina
Cicln
Cmara deCombustin
Quemador
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan [email protected]
SISTEMA KY4
Homog. Horizontalpara Materias Primas
Biofiltro para elControl de Olores
de los Gases de Secado
Quemador
de Fuel,Diesel o Gas
Agitador y Rotor
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan [email protected]
GRANOSTrigo deSegundaCalidad
Maz de Segunda Calidad
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan [email protected]
TILAPIA / CATFISH
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan Bidart
MEZCLAS DE M.P.
CATFISH& TRIGO
TILAPIA& TRIGO
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan Bidart
PRODUCCION SECA
HarinaTamizada
RetornoGruesos
Harina NoTamizada
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan Bidart
PRODUCTOS FINALES
ALIMENTOCOMPUESTO
PELLET
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan Bidart
BALANCE DE MASA
Version IS November 2003
% kg % kg % kg60.0 12000.0 15.0 3000.0 25.0 5000.0
Moisture 65.0 7800.0 Moisture 12.0 360.0 Moisture 10.0 500.0Solids 29.0 3480.0 Solids 84.0 2520.0 Solids 81.0 4050.0Oil 6.0 720.0 Oil 4.0 120.0 Oil 9.0 450.0
% kg20000.0
Moisture 43.3 8660.0Solids 50.3 10050.0Oil 6.5 1290.0
K I X DehydratorEvaporated Water
7673.9 kg
% kg12326.1
Moisture 8.0 986.1Solids 81.5 10050.0Oil 10.5 1290.0
Soy press
cake
Wet Mixed
Product
Dry Product
Catfish/Tilapia Corn 2nd
Catfish/Tlapia WasteCompound FeedDate: 11/Nov/2003
AKT Mass Balance calculationThe required data are the values in bold DISCLAIMER
Mass balances and other data if shown are typical only. AKTdoes not guarantee their accuracy and clients should checkand verify them for their own requirements.
Equipmentused 350 CKY4 1120 42 kWh
20000.0 kg
12326.1 kg
7673.9 kg
Time using a KY4 at 350 C 6.9 hr
2919.0 kg/hr
1799.0 kg/hr
3.68 MJ/kg
Item Cost $Electricity $0.10 / kWh 42.0 kWh $4.20
LPG / lt 161.6 lt/hr
N.G. $0.30 / m3 100.0 m3/hr $29.99
Diesel / lt 106.8 lt/hr
PLUS ONE OF THESE FUEL OPTIONS
Consumption
Energy Consumption / 1hr
Price $Water Evaporated
Liquid Removal Rate at ElectricityConsumption
Total Input
Impact Temp
kg/hr
Performance
Production rate
Total Output
Total Evaporated Water
Dehydrator Input rate
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan Bidart
CONTENIDO PROTEICO
Version October 2002
1000.0 kg
Moisture Oil Protein Ash/Fibre Other
% 43.3 6.5 21.6 8.7 20.0
kg 433.0 64.5 215.5 87.0 200.0
Evaporated Water
383.7 kg
616.3 kg
Moisture Oil Protein Ash/Fibre Other
% 8.0 10.5 35.0 14.1 32.5
kg 49.3 64.5 215.5 87.0 200.0
TYPE OF RAW MATERIAL
DEHYDRATED PRODUCT
AKT Protein Balance calculation
International System Units
Client: Catfish/Tilapia processorsDate: Nov-03Product: Aquaculture feeds
BLEND
K I XDehydrator
GENERAL RAW MATERIAL (RM) COMPONENTS
PRODUCT COST/TON Moisture % Oil % Protein % Ash/Fibre % Others % Blend %
CatfishTilapia
65 6 17 10 2 60
Corn 2nd. $90.00 12.0 4.0 9.0 8.0 67.0 15
Soy presscake
$190.00 10.0 9.0 40.0 6.0 35.0 25
BLEND$61.00 43.3 6.5 21.6 8.7 20.0 100.0
RM Cost perTon/Output
$98.98
Yield (Totoutput / input)
61.6%
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan Bidart
ECONOMIC VISTADeshidratador KY4: Proceso de 7 horas
12 tons de residuos hmedos de catfish/tilapia co-secados con 3 ton de maz de 2da y 5 ton de torta de soya convertir la mezcla en 12.3 tons de alimento de alta calidad para acuicultura con un rendimiento de 61.6 %
Protena 35-40 %Aceite 10-15 %
Gelatinizacin de H. de C. 80 %Valor Producto Final $350-$400 por ton
Ingresos Total Promedio 12.3 ton X $700 $4,612.50
costos por ton de $90 de maz y de $180 de torta de soya
costo de la mezcla ser de $58.50 por tonno se incluye el valor del acceso o disponibilidad de los residuos de pescado
Compra de los Productos de la Mezcla 20 ton X $58.50 $1,170.00
Residual $3,442.50
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Copyright 2004 AKT International Pty Ltdwww.akt-kix.com
Juan Bidart
ECONOMIC VISTAEgresos
Basado en una operacin anual de 250 das y un inters de capitalizacin delequipo de $300,000 @ 10%
Costos DiariosCosto Equipo $120Valor de 500m $100
Mantenimiento $ 30Trabajadores 4 personas $100Administracin $250Energa $12.10/T $150Otros $210Total $ 960.00
Residual Diario y Utilidad Bruta $ 2,482.50
Costos en US$
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