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    STANDARDS

    ASSOCIATION

    OF

    AUSTRALIA

    The StandardsAssociation of Australiawas founded in 1922

    as the Australian Commonwealth Engineering Standards

    Association,

    and was

    incorporated

    by

    Royal Charter

    in 1950.

    Theprincipal function of the Association is to prepare

    and publish Australian Standards and to promote their

    adoption. Standards

    are

    m

    the

    form

    of

    specifications

    for

    materials

    and

    products, codes

    of

    sound

    or safe

    practice,

    methods of testing, nomenclature, etc. They are prepared

    by

    representative committees which

    co-ordinate

    manufac-

    turing capacity

    and

    production efficiency with

    the

    users'

    reasonable needs. They seek to achieve fitness for purpose,

    simplified production and distribution, replacement inter-

    changeability, and adequate variety of choice without

    wastefuldiversity.

    Australian Standards are prepared only after a

    full

    enquiryhas shown that the project

    is

    endorsed as a desirable

    one and worth the effort involved. The work is based on

    voluntary agreement, and recognition of the community of

    interest of producerand consumer.

    The Association's work

    is

    conducted solely

    in the

    national interest and withoutprofit, the only expenses being

    salaries, printing

    and

    office

    administration.

    It is

    financed

    from grants received from the Government, subscriptions

    from

    members,

    and

    sales

    of its

    publications. Government

    and private enterprise both benefit from the Association's

    activities,

    to the financing of

    which both should contribute

    equitably.

    Membership

    of the

    Association

    is

    open

    to

    individuals,

    associations, industrial

    and

    commercial companies,

    and

    public and local authorities. Enquiries concerning member-

    ship are always welcomed.

    AS1472 1979

    UDC

    669 14 018 27 426 621 272

    Australian Standard

    14721979

    CARBONSTEELSPRING

    WIRE FORMECHANICAL

    SPRINGS

    [Titleallocated byDefenceCataloguing

    Authority

    METAL

    ROD

    WIRE NON-ELECTRICAL For

    Mechanical

    Springs)]

    ST ND RDS SSOC I T ION O F USTR L I

    Incorpcraicd

    by Qoya /

    Char sr

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    TH E FOLLOWING

    SCIENTIFIC

    INDUSTRIAL

    AN D G OV ERN M EN TA L

    organizationsanddepartments were officially representedon thecommittee

    entrusted with

    the

    preparation

    of

    this

    standard:

    Australian Council

    of

    Furniture Manufacturers

    Bureau

    ofSteel Manufacturersof Australia

    Confederation ofAustralian Industry

    Department

    of

    Defence

    Department ofProductivity

    Instituteof Steel Service CentresofAustralia

    MetalTrades Industry Association ofAustralia

    Railways

    ofAustralia Committee

    SocietyofAutomotive Engineers Australasia

    Spring Manufacturers Association of Australia

    AUSTRALIAN STANDARD

    This standard preparedbyCommitteeM T / 1 , IronandSteel,wasapproved

    on behalf of the Council of the Standards Association of Australia on

    29

    March 1979

    and was

    published

    on 1

    July 1979.

    To

    keep abreast

    of

    progress

    in

    industry Australian standards

    are

    regularly

    reviewed Suggestions fo r improvementsto published standards

    addressed to the head

    office

    of the Association arewelcomed.

    f

    This

    st nd rd

    \\as

    issued in

    draft

    form fo r public review as DR 78023

    CARBON

    STEEL SPRING

    WIRE FORMECHANICAL

    SPRINGS

    AS

    14721979

    First

    published 1973

    Revised 1979

    PUBLISHEDBY TH ESTANDARDS ASSOCIATIONOF AUSTRALIA

    STANDARDS HOUSE

    80 ARTH UR ST ,

    NORTH SYDNEY N.S.W.

    I S B N 0726201960

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    IS

    1472-1979

    PREFACE

    This standard

    was

    prepared under the direction

    of the Association's

    Committee on Iron and Steel by its subcommittee on steel spring

    wire

    as a

    revision of AS

    14721973.

    Itapplies,in particular, touncoatedcarbon steel

    springwire

    of round

    cross-section,

    supplied in

    coils

    in the hard-drawn, oil-

    hardened and tempered, or soft-drawn

    condition,

    for use in mechanical

    springs,

    but

    excluding

    thosefor

    bedding

    and

    seating, which

    are

    covered

    in

    AS 2266, CarbonSteelSpring

    Wire

    for Bedding andSeating.

    It should be noted

    tnat

    although hard-drawn

    wire

    is supplied in the

    uncoated condition to this standard, metallic or other coatings are available,

    but these are subject to

    negotation

    between the supplier and the purchaser

    (see Appendix A). Also, the standard is restricted

    to

    carbon steel

    wire

    only,

    since many requirements for alloy steel spring

    wirediffer

    to such an extent as

    to make its inclusion impracticable.

    In

    this revision,

    thetorsion

    testand reverse bend test are non-mandatory,

    since it was considered by the subcommittee that the tensile

    test

    and

    wrap

    test

    would cover

    requirements

    adequately. Appendix

    A, a new

    addition

    to the

    standard, presents purchasing guidelines, including contractual require-

    ments, previously included in the body of the standard, and directs attention

    to matters requiring consideration at the time of enquiry and/or order. The

    intention is to avoid misinterpretation or other problems and to ensure a clear

    understanding of product requirements by both purchaser and supplier.

    In

    the preparation of this standard, cognizance was taken of BS 5216,

    Patented Cold Drawn CarbonSteel

    Wire

    for Mechanical Springs.

    This standard requires reference to the following standards and

    publications:

    AS 1050 Methods

    for

    the Analysis of Iron and Steel (Metric Units)

    AS

    1153 Preferred

    Metric Sizes of Ferrous and Non-ferrous

    Round

    Wirefor

    General Engineering Purposes

    .AS

    1213 Methods for the Sampling of Iron,

    Steel,

    Permanent

    Magnet AlloysandFerro alloys

    AS K 1 Methods

    for

    the Sampling and Analysis of Iron and Steel

    SAA MP19 Report on Preferred Numbers and Their Use

    ISO/R 388 ISO

    Metric Series

    for

    Basic Thicknesses

    of

    Sheet

    and

    Diameters of

    Wire

    BS4545

    Methods for Mechanical Testing of SteelWire

    Copyright

    STANDARDS

    ASSOCIATION OF AUSTRALIA 1979

    Users

    of

    standard

    are

    reminded that

    copyright

    subsists

    in

    all SAA

    publications.

    Noput

    of

    this publication may be reproduced, stored in a retrieval system inany formor transmitted

    by any

    means

    without

    prior

    permission in

    writing

    of the Standards

    Association

    of

    Australia.

    AS 14721979

    CONTENTS

    Pag e

    S P E C I F I C A T I O N

    1 Scope

    4

    2

    Definitions

    4

    3

    Steelmaking Process ....

    4

    4

    Chemical

    Composition 5

    5

    Freedom

    from

    Defects

    6

    6

    Manufacturing Tolerances

    6

    7

    Mechanical Properties

    6

    8 Cast 6

    9 Selectionand Preparation of Test Samples for Mechanical

    Tests 7

    10

    Tensile Strength 7

    11 Wrap

    Testfor

    Hard-drawnWire 10

    12 Torsion Test

    10

    13

    Retests

    10

    14

    Identification

    10

    15

    Rounding

    of

    Numbers

    10

    APPENDICES

    A Purchasing Guidelines 11

    B

    Rounding

    of

    Numbers

    IS

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    AS 14721979

    STANDARDS

    ASSOCIATION

    OF

    AUSTRALIA

    Australian Standard

    for

    CARBON STEEL

    SPRING

    WIRE FORMECHANICAL

    SPRINGS

    1

    SCOPE. This standard specifies requirementsfor

    uncoated

    carbon steel

    spring wire

    of

    round

    cross-sectionfor

    mechanical springs, supplied

    incoils

    in one of the

    following

    conditions:

    (a)

    Hard-drawn.

    (b) Oil-hardened and

    tempered.

    (c)

    Soft-drawn.

    NOTE:Guidelines

    to

    purchasers

    on

    requirementsthatmust

    be

    specified

    by the

    purchaser

    and

    those

    that must

    or

    may

    be agreed at

    the

    time

    of

    enquiry

    and/or

    order are given in Appendix A.

    2 DEFINITIONS. For the

    purpose

    of

    this standard,

    the

    following

    definitions apply:

    Herd drawn

    carbon

    steel wire drawn with a relatively

    high

    reduction of

    cross-sectional

    area from

    a heat-treated

    (patented

    or

    similar process)

    base.The

    microstructure

    ofsuch materialconsistsofheavily elongated

    pearlite.

    Oil hardenedand

    temperedcarbon

    steel wirecontinuously hardened by

    quenching

    in oil

    followed

    by

    tempering.

    The microstructure of

    such

    material

    consists

    of temperedmartensite.

    Soft drawn

    wire drawn with a reduction of area of about 10 percent

    from

    an

    annealed base,

    to

    produce

    a

    lightly elongated structure containing

    spheroidal

    cementite.

    Castike formtaken by the individual waps (turns or circles) of awireina

    coil.

    NOTES:

    One of thecharacteristics of

    cast

    is the wap

    diameter, this should

    be uniform and will

    normally

    be

    about

    the

    coildiameter,

    which

    approximates

    the

    blockdiameter.

    2

    Asecondcharacteristicis thetendencyof the

    wire

    to spiral; thisshouldbeuniformbetween

    one wap andanother,but is

    normally

    preferred

    approachingzero.

    3 STEELMAKING

    PROCESS.

    The

    steel shall

    be

    made

    by an

    open

    hearth, a basic oxygen or an electric process. For the purpose of this standard,

    blown with commercially

    pure

    oxygen.

    AS

    14721979

    4

    CHEMICAL COMPOSITION.

    4.1

    General.

    The

    method

    of

    sampling

    for

    chemical analysis shall

    be in

    accordance

    with AS

    1213.

    Chemical

    composition

    shall be determined by any

    of the

    procedures commonly used, such

    as

    emission

    spectroscopy,

    X-ray

    spectroscopy, flame atomic absorption spectroscopy, combustion techniques

    or

    classical volumetric

    or

    gravimetric methods (see also Paragraph A7.3

    of

    Appendix A).

    4.2

    Ladle Analysis.

    4.2.1 Hard drawn steel spring wire. The chemical

    composition

    of

    the steel shall be based on ladleanalysis,and shall be within the limits given

    in

    Tabk

    1.

    TABLE 1

    CHEMICAL REQUIREMENTS OF

    HARD-DRAWN

    STEEL SPRING

    WIRE

    Element

    Carbon

    Silicon

    Manganese

    Phosphorus

    Sulphur

    1

    L4fc

    analysis,

    perce*

    Mm.

    0.4S

    0.10

    0.40

    Max.

    0.85

    0.35

    1.10

    0.050

    0.050

    4.2.2 Oi l hardened and

    tempered

    steel spring wire. The chemical

    composition

    of the steel shall be based on ladle analysis, and shall be within

    the limits given

    in

    Table

    2.

    NOTE:

    T hechoiceof chemicalcompositionis at theoptionof the

    m anufacturer,

    except

    that

    if the purchaser

    requires

    a

    specific

    compositionthis is to be

    specified

    at the time of

    enquiry and/or order

    (seeParagraph A3.1 ofAppendixA) and

    stated

    on the order.

    TABLE2

    CHEMICAL REQUIREMENTS

    OF OIL-HARDENED AND

    TEMPERED STEEL SPRINGWIRE

    Element

    Carbon

    Silicon

    Manganese*

    Phosphorus

    Sulphur

    1

    Ladle

    analysis,percent

    Mfa.

    0.55

    0.10

    0.60

    Max.

    0.85

    0.35

    1.20

    0.050

    0.050

    Generally 0.80/1.20 percent manganesefordiameter 4.88mm and larger, 0.60/0.90 tor

    diameters

    less than 4.88

    mm.

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    AS

    1472-1979

    6

    4.2 Soft drawn

    steelspring wire.

    The chemical compositionof the

    steel shallbe based on ladleanalysis,and shall be within the limits given in

    Table 3.

    NOTE:

    Th e

    choice

    ofchemical

    composition

    s at the

    option

    of the

    m anufacturer,

    except

    that

    if the

    purchaser requires

    a

    specific

    compositionthis is to be

    specified

    at the time of

    enquiry

    and'or

    order

    (seeParagraph

    A3.1

    of Appendix A) andstatedon the order.

    TABLE3

    CHEMICALREQUIREMENTS FOR SOFT-DRAWN STEEL

    SPRING WIRE

    AS 14721979

    Element

    Carbon

    Silicon

    Manganese*

    Phosphorus

    Sulphur

    1

    Ladleanalysis,percent

    Mm.

    0.65

    0.10

    0.60

    Max.

    0.75

    0.35

    ;20

    0.050

    0.050

    Generally

    0.80/1.20 percent manganese

    for diameter 4.88 mm and larger;

    0.60/0.90

    for

    diameters

    less

    tnan

    4.88 mm .

    5 FREEDOM FROM DEFECTS. The

    wire

    shall be clean, smooth and

    free from

    defects detrimentalto its subsequent processingand enduse.

    Notwithstanding the fact that a coil has been passed as complying with

    this

    standard,

    if

    faults

    in

    manufacture

    are revealed

    during subsequent

    processing of the coil, it may them be deemed not to comply.

    6 MANUFACTURING TOLERANCES.

    6.1 Diameter. The diameter tolerances shall be in accordance with

    Table 4.

    6.2

    Out-of-roundness.

    The deviation from roundness at any cross-

    section

    measured as the difference between the maximum and minimum

    diameters shall

    not

    exceed one-half

    of the

    diameter tolerance

    specified.

    7 MECHANICAL PROPERTIES. The mechanical properties shall be

    determined on test pieces prepared

    from

    samples

    selected

    and prepared as

    specified

    in

    Clause

    9, and

    shall comply with Clauses 10

    and

    11 ,

    as

    appropriate.

    8 CAST. The wire shall be uniformly cast such that when a few

    convolutions ofwireare cutfromthecoilandallowedtofall

    on

    aflatsurface,

    thewire shall lie flat on

    itself,

    orshallnotspringup andshowacorkscrew

    condition.

    TABLE4

    DIAMETER TOLERANCES

    4.1 ClassATolerances.

    1

    2

    Specifieddiameter

    Over

    0.80

    2.80

    8.0

    Up

    to

    at

    fed.

    0.80

    2.80

    8.0

    11.2

    3

    Irfamctcr tnJUMii

    0.01

    0.02

    0.03

    0.04

    4.2

    Class

    B

    Tolerance*.

    1

    2

    Over

    0.36

    0.80

    1.60

    2.80

    5.0

    8.0

    Up

    to*fed.

    0.56

    0.80

    1.60

    2.80

    5.0

    8.0

    11.2

    3

    .

    0.01

    0.02

    0.03

    0.04

    0.05

    0.06

    0.08

    9 SELECTION AND PREPARATION OF TEST SAMPLES FOR

    MECHANICAL

    TESTS.

    A sample of sufficient length to allow the

    preparation of the necessary test piecesshall be cut from each

    coil

    of wire.

    The test samples shall not, except

    for the

    necessary straightening,

    be

    mechanically workedorheat-treated before

    testing.

    10 TENSILE STRENGTH. The tensile strength shall be determined in

    accordancewithBS 4S4S, and shall comply with the following requirements:

    (a) Hard drawn steelspring wire

    within

    the

    limits given

    in

    Table

    5.

    (b)

    Oil hardened

    and tempered

    steel

    spring

    wire

    withinthelimits givenin

    Table 6.

    (c) Soft drawn steel spring wiremaximum of 930 MPa for all

    sizes.

    NOTE:If the

    purchaser requires

    an

    alternative

    maximum,

    this

    is to be

    subject

    to

    agree-

    ment between the purchaser and the

    supplier

    at the time of enquiry rMl ororder(see

    Paragraph A3.2 a) of Appendix A).

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    AS 14721979

    AS1472-1979

    TABLES

    TENSILE STRENGTH REQUIREMENTS FOR HARD-DRAWN

    STEEL

    SPRINGWIRE

    Specified

    dfauMter

    Up to0 56

    0.63

    0.71

    0.80

    0.90

    1.00

    1 12

    1.25

    1.40

    1.60

    1.80

    2.00

    2.24

    2.50

    2.80

    3.15

    3.55

    4.0

    4.5

    5.0

    5.6

    6.3

    7 1

    8.0

    9.0

    10.0

    11 2

    2

    1

    5|

    7

    TcMflc

    ftrenftk

    +,MPa}

    RMf l

    Mta.

    1960

    1930

    1900

    1870

    1840

    1800

    1770

    1730

    1700

    1670

    1630

    1600

    1560

    1530

    1500

    1460

    1450

    1410

    1370

    1350

    1320

    1290

    1260

    1230

    1190

    1180

    1170

    MM

    2250

    2220

    2190

    2160

    2130

    2070

    2040

    2000

    1960

    1920

    1880

    1840

    1800

    1760

    1720

    1680

    1670

    1630

    1590

    1560

    1520

    1490

    1460

    1420

    1380

    1360

    1340

    RaaseZ

    Mte.

    2220

    2190

    2160

    2130

    2100

    2040

    2010

    1970

    1930

    1890

    1850

    1810

    1770

    1730

    1690

    1650

    1640

    1600

    1560

    1530

    1490

    1460

    1430

    1390

    1350

    1330

    1310

    MM

    2490

    2460

    2430

    2400

    2370

    2310

    2270

    2230

    2180

    2130

    2080

    2040

    2000

    1950

    1910

    1870

    1850

    1810

    1760

    1730

    1680

    1650

    1620

    1570

    1530

    1510

    1480

    Rante3

    Mia.

    2460

    2430

    2400

    2370

    2340

    2280

    2240

    2200

    2150

    2100

    2050

    2010

    1970

    1920

    1880

    1840

    1820

    1780

    1730

    1700

    1650

    1620

    1590

    1540

    1500

    1480

    1450

    Max.

    2780

    2750

    2710

    2680

    2640

    2570

    2530

    2480

    2430

    2370

    2320

    2270

    2230

    2170

    2120

    2080

    2060

    2010

    1960

    1920

    1860

    1830

    1790

    1740

    1700

    1670

    1640

    TABLE 6

    TENSILE STRENGTH REQUIREMENTS FOR OIL-HARDENED

    AND

    TEMPERED STEEL SPRINGWIRE

    In accordance

    with

    AS 1153.

    +Temik

    strength values for intermediate diameters may be obtained by interpolation.

    *1 MPa = 1N/mm2.

    1

    Specified

    dimeter

    Hi

    0.80

    0.90

    1.00

    12

    .25

    .40

    .60

    .80

    2.00

    2.24

    2.50

    2.80

    3.15

    3.55

    4.0

    4.5

    5.0

    5.6

    6.3

    7 1

    8.0

    9.0

    10.0

    11 2

    2

    TcMflei

    Ml

    Mfa.

    1940

    1890

    1860

    1810

    1780

    1740

    1700

    1670

    1620

    1600

    1570

    1540

    1 51 0

    1470

    1420

    1380

    1330

    1300

    1280

    1270

    1260

    1250

    1230

    1200

    3

    s r -

    Mas

    2150

    2100

    2070

    2020

    1990

    1950

    1910

    1880

    1830

    1810

    1780

    1750

    1720

    1640

    1590

    1550

    1500

    1470

    1450

    1440

    1430

    1420

    1400

    1370

    *

    : ,

    -)

    a

    *In

    accordance

    with AS 1153.

    Tensile

    strength

    values for intermediate diameters may be obtained byinterpolation.

    *1

    M P a =

    2

    1

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    AS

    14721979

    10

    11 WRAPTEST.

    11.1 Hard-drawn Wire.

    11.1.1

    Ranges1and 2 Wiresin ranges

    1 and 2

    (see Table

    5 )

    shall

    be

    capable of being wrapped at least fourturns around its own diameter without

    fracture.

    11.1.2 Range3 Wirein range 3(see Table5) shallbecapableofbeing

    wrapped at leastfour turns around a mandrel of twice its own diameter

    without fracture.

    11.2 Oil-hardened andTemperedW ire.

    11.2.1 Wi re

    up to and

    including

    4 mm in

    diameter The wire

    shall

    be

    capable of being wrapped around itself as a mandrel without breakage

    11.2.2

    Wi re over 4 mm in diameter The wire shall be capable of being

    wrapped around a mandrel of twice its own diameter without breakage.

    12 TORSION TEST.

    Where required (see Notes), the torsion test shall be

    carried

    out in

    accordance

    with

    BS

    4545

    on a

    test piece whose length shall

    be

    equivalent

    to 100

    times

    the

    wire diameter

    NOTES:

    If the purchaser requires a torsion test, this

    is

    to besubjectto agreement between the

    purchaser

    and the

    supplier

    at the

    time

    of

    enquin

    and or

    order(see Paragraph

    A3

    2(b)

    of

    Appendix

    A)

    2. The limits of

    acceptance

    are to be subject to agreement between the purchaser and the

    supplier at the tune ofenquiry and ororder (see ParagraphA3

    2 b)

    ofAppendix A)

    Guidelines in

    this

    regard

    are

    given

    in

    Paragraph

    A7 2 of

    Appendix

    A

    13

    RETESTS.

    Should any test piece

    first

    selectedfailto pass the relevant

    test specified in Clauses 8, 10, 11and 12, the following procedure shall be

    adoptedat the

    option

    of the

    supplier:

    Two further samples, onefrom each end of the same coil, shall be selected

    fortesting.

    Should the test pieces

    from

    both these additional samples pass,

    the

    coilshall

    be deemed to comply with this

    standard.

    Should the test pieces

    from

    either

    of

    these additional samples

    fail,the coil

    shall

    be

    deemed

    not to

    comply with this standard.

    14

    IDENTIFICATION.

    Each coil shall be marked or tagged to enableit

    to be identified with this standard.

    NOTE. Warning

    is

    given that the presence of the Australian standard number, AS 1472, on the

    coil,it spackaging

    or

    literature related thereto could

    be

    taken

    as a

    claim

    by the

    manufacturer

    that thecoil somarked complies

    in

    all respects with

    this

    standard

    15 ROUNDING OFNUMBERS.

    15.1 General.

    For thepurposeofdeciding whetheraparticular require-

    ment of thisstandard iscompliedwith, the determined value, observed or

    calculated, shallbe roundedoff

    in

    accordancewith AppendixB. The number

    of

    significant places retainedin

    this rounded-off

    value shall

    be the

    same

    as

    that of the specified value in thisstandard.

    15.2 Tensile Properties.

    Th e

    determined

    value of

    tensile strength shall

    berounded off to the nearest

    10

    MP a

    AS1472W79

    A P P E N D I XA

    PURCHASING GUIDELINES

    Al GENERAL. Australian standards are intended to include the

    technical provisions necessary for the supply of the material referred to in the

    particular standard,

    but do not

    purport

    to

    comprise

    all the

    necessary

    provisionsof acontract In anumberofcasesthepurchaser is either askedto

    statehisrequirementsorgivenachoiceofoptional requirements,andthese

    arecontractual matters to beagreed upon betweenthepurchaser and the

    manufacturer.

    This Appendix contains detailed explanation, adviceand recommend-

    ations on the information to be supplied by the purchaser at the time of

    enquiryand/or

    order

    Itaims at avoiding misunderstanding of the product requirements and

    should result

    in the

    purchaser'sreceiving satisfactory material

    and

    service.

    A2

    INTENDED

    USELIAISON

    WITH

    TH EM ANUFACTURER. It

    is recommended that before ordering and setting up for production, the

    purchaser consults with

    the

    manufacturer regarding

    his

    requirements.

    This

    enables

    the

    manufacturer

    to

    supply material suitable

    for the

    intended

    purpose, as hisexperience canoftenassistthepurchaserinthis regard.

    A3 INFORMATION TO BESUPPLIED B Y TH EPURCHASER.

    A3.1 General Requirements. The purchaser should supply the

    followinginformation at the time of enquiryand/ororderaftermaking due

    reference

    to the

    detailed explanation, advice

    and

    recommendations contained

    inthis A ppendix-

    (a) Quantity (mass) and delivery instructions (see Paragraph A4).

    (b) Whether a specific chemical composition (ladle analysis) is required for

    oil-hardened

    and

    tempered steelspring wire

    or

    soft-drawn steel spring

    wire(see Clause 4.2.2 or 4.2.3 respectively).

    (c)

    Diameter of

    wire

    and class of tolerance (see Paragraph A5).

    (d)

    Condition and tensile range, as appropriate (see Clause 10).

    (e)

    Any limitations in regard to coil mass and dimensions (see Paragraph

    A 6).

    (f) Whether a certificate covering chemical analysis (ladle analysis),

    mechanical

    properties, etc,

    is

    required (see Paragraph A9).

    (g)

    Whether

    it is the

    intention

    of the

    purchaser

    to

    inspect

    thewireat the

    manufacturer s works(see Paragraph

    A10)

    (h) A ny

    information concerning processing

    or end use

    that

    th e

    purchaser

    considerswould assist the m anufacturer(see Paragraph A2).

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    AS 14721979

    12

    A3.2 Special Requirements. The following requirements must be

    agreed upon

    by the

    purchaser

    and the

    manufacturer

    at the

    time

    of

    enquiry

    and/or

    order:

    (a)

    Whether

    an

    alternative maximum tensile strength

    for soft-drawn

    steel

    spring wireisrequired (see Notetoitem(c) ofClause 10).

    (b) Whether a torsion test

    is

    required (see Clause

    12)

    and limits of accept-

    ance (see Paragraph A7.2).

    (c) Whether

    special

    finishing, packingorhandlingisrequired (see Preface

    and Paragraph A8).

    (d) Other special or supplementary requirements.

    A 4 QUANTITY

    AND

    DELIVERY INSTRUCTIONS.

    The

    purchaser

    should statethequantity

    (in

    tonnes),

    with

    deliverydates

    and schedules, and

    the

    delivery

    point.

    A S

    DIMENSIONS. Specific diameters listed

    in

    Tables4,

    5and 6

    herein

    are in accordance withAS 1153. It should be notedthatgauge systems will

    disappear with

    the

    changeover

    to

    International System (SI) units,

    and

    diameters will

    be

    specified

    in

    terms

    of

    whole numbers

    and/or

    decimals

    of

    millimetres.

    The

    series

    of

    wire diameters specified

    follow

    a rounded-off

    series

    of

    numbers known as 'preferred

    numbers'

    or

    'Renard'

    (R) numbers which have

    been

    adopted

    internationally

    and

    included

    in

    ISO/

    R 388oftheInternational

    Organization for Standardization (ISO). TheR20series has been adopted in

    this standard

    and it is

    recommended that

    if

    intermediate diametersare

    required, preference should be given to theR40senesof preferred diameters

    (see AppendixA of AS 1153 and SAA MP19).

    A 6

    LIMITATIONS. The purchaser should ensure

    that

    his equipment can

    handle

    the

    coils ordered,

    andifany

    limitations exist

    in

    respect

    ofcoil

    mass

    or

    dimensions, this should be stated at the time of enquiry and/or order.

    A7 TEST REQUIREMENTS.

    A7.1

    Facilities

    for Testing. Normally manufacturers provide and

    prepare thenecessary samples,andsupply labour andappliancesfor any

    testing required to ensure compliance with this standard and for any special

    testing required by the purchaser.

    Matenal for testing remains the property of the manufacturer unless

    otherwise agreed.

    A7.2

    Torsion Test (See Clause

    12).

    The torsion test isan optional

    test,

    subject to

    negotiation between

    the

    purchaser

    and the

    manufacturer

    at the

    time of

    enquiry

    and/or

    order.

    TableA 1 may beusedas thebasisfornegotiation

    in

    thedeterminationof

    acceptance limits.

    13

    AS

    1472-1979

    TABLEAl

    TORSIONTESTREQUIREMENTS

    2

    Specified diameter

    From

    0.56

    0.71

    1.01

    1.51

    2.01

    301

    401

    601

    Upto and incl.

    055

    070

    10 0

    150

    200

    300

    400

    600

    800

    3 4

    5

    Minimum

    number of

    torsions

    without fracture

    Rantel

    28

    27

    26

    25

    24

    23

    22

    21

    20

    Rant*

    2

    23

    22

    21

    20

    19

    18

    17

    16

    15

    Ranges

    18

    17

    16

    15

    14

    13

    12

    11

    10

    A7.3 IndependentTests. In the event of a dispute as to the compliance

    ofthe

    wire

    withthe requirements of thisstandard,the purchaser and the

    manufacturer

    should agree

    to

    have

    the

    wire tested

    by an

    independent testing

    authority, whose results shouldbeacceptedasfinal.

    Facilities

    for

    such testing

    areafforded by

    laboratories registered

    by the

    National Association of Testing Authonties, Australia, and should be

    considered.

    Themethodsof sampling for analysisand themethodsof analysis should

    not beless accurate thanthe following

    A S 1050 Methodsfor the A nalysis of Ironan d Steel (Metric Units)

    A S 1213 Methods for the

    Sampling

    of Iron, Steel, Permanent

    MagnetAlloysand Ferro-alloys

    A S

    K l

    Methodsfor theSamplingand A nalysis of Iron and Steel

    A8 SPECIAL FINISHING , PACKING OR HANDLING REQUIRE-

    MENTS.

    A8.1 Special Finishing. Metallic or other coatingsare avilable, but

    thesea re subject to

    agreement

    between the purchaserand the

    manufacturer

    at the time of

    enquiry an d

    /or order

    A8.2

    Special Handling Requirements. The purchaser should indicate

    at the time ofenquiry a nd / o rorderwhether any specialpackingor trans-

    portation is required

    A 9 TESTC E R T IF IC A T E . Where

    requested

    by the p urchaser at thet ime

    of

    enquiry and /or order,the manufacturer

    will provide

    a certificate showing

    theresultsoftests earnedout for the purposeof establishing compliance

    with

    this

    standard,an d thereis no

    need

    or

    provision

    for a separatecertificate of

    compliance. It should be notedthat the chemicalcomp osition of the steelis

    based on ladle

    analysis

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    AS

    1472-1979

    14

    A1 0

    INSPECTION. Inspection at the

    manufacturer's

    works may be a

    statutory requirement or may be considered desirable for a first run of

    material, but is usually not otherwise requested, since the purchaser may

    reject

    wire

    if

    faults

    are

    revealed

    in

    subsequent processing (see Clause

    5).

    If it is the

    purchaser's

    intention to undertake any of the following

    functions

    at the manufacturer's works,

    this

    should be notified at the time of

    enquiry and/ or

    order,

    and

    should

    be

    accomplished

    in a

    manner which

    will not

    interfere withtheoperationof theworks:

    (a)

    Inspecting

    the

    wire

    (b)

    Selecting and identifying the test samples.

    (c) Witnessing

    the

    tests being made.

    The

    manufacturer should afford

    the

    purchaser

    all

    reasonable facilities

    to satisfy

    himself that

    the

    wire

    is in

    accordance

    with the

    standard.

    15

    AS1472-1979

    APPENDIX

    B

    ROUNDING OFN UMBERS

    Bl

    ROUNDING

    OFF.

    off

    numbers:

    The

    following

    procedure istobe

    used

    in rounding

    (i) Choose the rounding (up or down) whicheveris thenearer. In

    general

    this will

    be

    evident.

    (ii) If,

    despite

    the use of all the

    figureswhich

    can be

    obtained

    from the

    data,the

    figures

    to bediscardedfallexactly betweentwoalternative

    prospective

    round values,

    and

    thereis

    no

    evidence

    to

    indicate

    in

    whichdirection

    to

    round, choose

    the

    even round value. This rule

    appliesto both positive and negative values.

    Rounding off

    should

    be

    earned

    out in one

    operation.

    If a

    value, e.g.

    of

    99.253percent, is to be roundedoffto one place

    of

    decimals, thefiguresin the

    second and third decimal places should be considered together, the rounded-

    off

    value being 99.3 percent.

    If

    rounding

    off is

    carried

    out in two

    operations

    and

    incorrectfigure

    may be

    obtained

    in the

    last place, e.g.

    if

    99.253 percent is

    rounded

    off in two

    operations,

    it

    first becomes 99.25 percent

    and

    then 99.2

    percent.

    Wherethefigurenext beyond the lastfigureor placetobe retained is 5, or

    a 5

    followed only

    by

    zeros,

    the

    figure

    in the

    last place

    retained

    shall

    be

    (a)

    increased

    by one if it is

    odd,

    and

    (b)

    left

    unchanged ifeven.

    NOTE Zero would be regarded as an even number for

    this purpose.

    A s

    examples

    of the

    aboverule

    0.0505isroundedoff to 0.050

    0.15

    is

    roundedoff to 0.2

    10.5

    isrounded off to 10

    99.84

    is

    rounded

    off to

    99.8

    99.85isroundedoff to99.8

    99851 isroundedoff to99.9

    99.86isroundedoff to99.9

    B2

    M EANI NG

    TO BE

    ATTACHED

    TO NUMERICAL VALUES OF

    M A X I M A

    AND MIN IMA .

    The

    interpretation

    to be placed on the

    maxima and

    minima given

    in

    this standard

    for

    chemical composition

    and

    mechanicalpropertiesis to be in accordance

    with

    the following examples

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    AS 14721979

    16

    value

    xta

    or UoUtor

    raafe

    16

    15

    16.0

    15.0

    16.00

    15.00

    14.7

    32

    33

    320

    33.0

    32.00

    3300

    15.5and over

    Over145

    15.95

    and over

    14.95 and over

    15.995 and over

    14995 and

    over

    Over

    14.65

    Up to and incL32.5

    Under 33.5

    Up

    to and

    ind.

    32.05

    Upto andind.33 05

    Up

    to and incl.

    32.005

    Up

    to and incl. 33

    005

    The figure

    in

    the last place retained

    is

    odd

    (5)

    and it is therefore

    increased by one.

    The figureinthe

    last place retained

    is even (4) and

    itis

    therefore

    left unchanged.

    The figure in the last place retained

    is

    odd (9) and it is therefore

    increased

    by

    one.

    The figure in the last place retained

    is even (6) and it is therefore

    left

    unchanged.

    The figure

    in

    the last place retained

    is even (2) and it is therefore left

    unchanged.

    The figure in the last place retained

    is odd (3) and

    it

    is therefore

    increased by one.

    The figure in the last place retained

    is even (0) and it is therefore left

    unchanged.

    B3 REFERENCES.

    BS

    1957

    Presentation of Numerical Values

    (Fineness

    of

    expression;Rounding

    of

    Numbers)

    BS 2846 Guide

    to

    Statistical Interpretation

    ofData

    ASTM

    29

    Designating Significant Places

    in

    Specified Limiting

    Values

    IS.2 Indian Standard Rules for Rounding Off Numerical

    Values

    PUBLICATIONS

    OF

    THE

    ASSOCIATION

    A

    list ofAustralianStandards

    may be

    purchased

    or inspected at

    a ny office of the Association.

    OFFICESOF

    THEASSOCIATION

    Thoseinterested inthe work of theAssociationare invitedtocall

    at

    the HeadOfficeor

    any

    Branch Office,

    or

    write

    for

    literature

    NE W SOUTH WALES

    HeadOffice StandardsHouse,80 ArthurStreet,North Sydney.

    W.I.

    Stewart, Director

    Mail. P O. Box 458, North Sydney, 2060.

    Telegrams: Austandard North Sydney.

    Telex 26514.

    Newcastle BranchOffice:HowardSouthChambers,WattStreet, Newcastle

    2300(G A. Jeffries,Manager)

    VICTORIA:

    Chimes Ross House,

    191

    Royal Parade,

    Parkville.

    3052

    C.R.Johnson,AssistantDirector,Victoria.)

    Telex 33877.

    QUEENSLAND 447 Upper Edward Street, Brisbane.4000

    (R.T

    Gillespie,

    Manager)

    SOUTH AUSTRALIA: Bagot Street, North Adelaide 5006

    E J

    SeUeck,

    Manager)

    WESTERN

    AUSTRALIA:

    11-13Lucknow

    Place, West

    Perth.

    6005

    (P J Oliver,

    Manager

    )

    TASMANIA 4thFloor,18Elizabeth Street,

    Hobart.

    7000

    (Mrs

    G M

    Lewer,

    Manager)

    NO RT H ERN

    T E R R IT O R Y - 191

    Stuart Highway, Darwin 5790

    (Agency: MasterBuildersAssociation)

    Sydney 9296022

    Melbourne.

    3 4 77911

    Brisbane

    2218605

    TelephoneNos

    {

    Adelaide. 2 6 7175 7

    Perth.

    3 2 1776 3

    Hobart. 346811

    Newcastle

    2

    2477

    Darwin. 819666

    NOTE-

    The

    following

    and all

    other overseas standards

    are

    obtainableat or

    may be

    ordered through all offices of the Association

    British

    Standards

    Institution

    General Standards

    Aerospace, Automobile, Marine Standards

    Ministry

    ofDefence

    DT.D Specifications

    Standards Association of New Zealand

    SouthAfricanBureau of Standards

    Indian Standards Institution

    Pakistan Standards Institution

    Standards

    Council

    of

    Canada

    Standards Institution ofM alaysia

    Singapore Instituteof Standards and tadwtrisJ Research

    American

    National StandardsInstitute

    JapaneseIndustrialStandards Committee

    International Organization for

    Standardization

    International Ekxtrotechmcal

    Comir~