Zenoro Premium Marine Generator Model: ZAMNLS5725HESE · 2018. 2. 2. · GENERATOR RATINGS PRIME...

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GENERATOR RATINGS PRIME (KVA AT POWER FACTOR 0,8) Voltage Phase Amps ekW/KVA 400/230 3 1032 572/715 380/220 3 1086 572/715 415/240 3 995 572/715 MAN ENGINE SPECIFICATION V12, 4 CYCLE-DIESEL Engine type D2862LE321 Prime Power 600 kWm Emission IMO / Tier 2 compliant Firing order 1-12-2-11-3-10-6-7-5-8-4-9 Displacement 24.24 L (1479 cu. in.) Rated engine speed 1500 Bore 128 mm (5.04 in.) Stroke 157 mm (6.18 in.) Aspiraon Single stage turbocharged & aſter cooled Number of Valves 4 valves per cylinder Injecon system Common Rail Governor Electronic diesel control (EDC) Cooling system Plate heat exchanger Air filter 2 x Duralite air filter Refill capacity - Cooling system 100 L ( 26.5 US GAL) - Lube oil system 70-90 L (18.5-23.8 US GAL) Fuel filter Change-over type Fuel pre-filter with water Change-over type, loose supply Lube oil filter Change-over type, remote separator Oil drain & pump Service side electrical 24 V pump Oil change interval Up to 600 hours when fuel & oil requirements are met Rotaon (from flywheel end) Counter clockwise Engine crankcase venlaon Closed to eliminate engine room system contaminaon Engine block High –strength casng with integrated oil & water ducts and replaceable cylinder liners Turbo charger & exhaust Water cooled manifold Engine lubricaon Closed system with forced feeding by gear pump, oil cooling and filtering Average TBO 18.000 operang hours ENGINE ELECTRICAL Baery voltage 24 volt isolated ground Starter 7 kW Baery charging 120 Amps Baery recommendaon 175 Ah, 540 amps (DIN 43539), 900 amps (DIN EN 50342) COOLING SYSTEM Seawater pump Gear driven impeller type Max. seawater pump sucon liſt -0,3 to 0,3 bar Seawater pump flow 420 Lpm (111 US GAL) Sea water temp maximum engine in 32 °C Ambient temperature max. - Intake from Engine room 45 °C - Intake with inlet duct 60 °C FUEL Fuel recommended EN 590 Recommended fuel line inside diameter Length 20 mm Total fuel flow 700 L/hr ( 185 US GAL/hr) Max. sucon head of feed pump 0,35 bar Max. fuel level above feed pump 0,2 bar OPERATION REQUIREMENTS AIR REQUIREMENTS Engine combuson air 45 m3/min Cooling air flow required 84 m3/min for generator set at 50 °C Exhaust flow 95,2 m3/min Exhaust temperature max 348°C Max. Exhaust backpressure with 8,0 kPA Min. Exhaust backpressure 2,0 kPA Zenoro Premium Marine Generator D2862LE321 Marine Generator Set 572 ekW / 50 HZ 1500 rpm POWER 572 ekW 400 V 50 HZ EMISSION IMO 2 COLOURS RAL 9010 or custom ENCLOSURE aluminium modular design DIMENSIONS 3590 x 1350 x 1460 mm WEIGHT dry weight 4780 kg SOUND REDUCTION equal or > than 20 dba at 1 meter free field conditions VIBRATIONS low Model: ZAMNLS5725HESE Created by

Transcript of Zenoro Premium Marine Generator Model: ZAMNLS5725HESE · 2018. 2. 2. · GENERATOR RATINGS PRIME...

  • GENERATOR RATINGS PRIME (KVA AT POWER FACTOR 0,8) Voltage Phase Amps ekW/KVA400/230 3 1032 572/715380/220 3 1086 572/715415/240 3 995 572/715

    MAN ENGINE SPECIFICATION

    V12, 4 CYCLE-DIESELEngine type D2862LE321Prime Power 600 kWmEmission IMO / Tier 2 compliantFiring order 1-12-2-11-3-10-6-7-5-8-4-9Displacement 24.24 L (1479 cu. in.)Rated engine speed 1500Bore 128 mm (5.04 in.)Stroke 157 mm (6.18 in.)Aspiration Singlestageturbocharged&after

    cooledNumberofValves 4valvespercylinderInjectionsystem CommonRailGovernor Electronicdieselcontrol(EDC)Coolingsystem PlateheatexchangerAirfilter 2xDuraliteairfilterRefillcapacity-Coolingsystem 100L(26.5USGAL)-Lubeoilsystem 70-90L(18.5-23.8USGAL)Fuelfilter Change-overtypeFuelpre-filterwithwater Change-overtype,loosesupplyLubeoilfilter Change-overtype,remoteseparator Oildrain&pump Servicesideelectrical24VpumpOilchangeinterval Upto600hourswhenfuel&oil

    requirements are metRotation(fromflywheelend) CounterclockwiseEnginecrankcaseventilationClosedtoeliminateengineroomsystem contaminationEngineblock High–strengthcastingwith

    integratedoil&waterductsandreplaceablecylinderliners

    Turbocharger&exhaust WatercooledmanifoldEnginelubrication Closedsystemwithforcedfeeding

    bygearpump,oilcoolingandfiltering

    AverageTBO 18.000operatinghours

    ENGINE ELECTRICALBatteryvoltage 24voltisolatedgroundStarter 7 kWBatterycharging 120AmpsBatteryrecommendation 175Ah,540amps(DIN43539),

    900 amps (DIN EN 50342)

    COOLING SYSTEMSeawaterpump GeardrivenimpellertypeMax.seawaterpumpsuctionlift -0,3to0,3barSeawaterpumpflow 420Lpm(111USGAL)Seawatertempmaximumenginein 32°CAmbienttemperaturemax.-IntakefromEngineroom 45°C-Intakewithinletduct 60°C

    FUELFuel recommended EN 590RecommendedfuellineinsidediameterLength20mmTotalfuelflow 700L/hr(185USGAL/hr)Max.suctionheadoffeedpump 0,35barMax.fuellevelabovefeedpump 0,2bar

    OPERATION REQUIREMENTS

    AIR REQUIREMENTSEnginecombustionair 45m3/minCoolingairflowrequired 84m3/minforgeneratorsetat50°CExhaustflow 95,2m3/minExhausttemperaturemax 348°CMax.Exhaustbackpressurewith 8,0kPAMin.Exhaustbackpressure 2,0kPA

    Zenoro Premium Marine GeneratorD2862LE321 Marine Generator Set 572 ekW / 50 HZ 1500 rpm

    POWER 572 ekW 400 V 50 HZ

    EMISSION IMO 2

    COLOURS RAL 9010 or custom

    ENCLOSURE aluminium modular design

    DIMENSIONS3590 x 1350 x 1460 mm

    WEIGHT

    dry weight 4780 kg

    SOUND REDUCTION equal or > than 20 dba at 1 meter

    free field conditions

    VIBRATIONSlow

    Model: ZAMNLS5725HESE

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  • FUEL CONSUMPTION*Dieselfuelconsumptionat%engineload100% 137l/hr (36.2USGAL/hr)75% 105,5l/hr (27.9USGAL/hr)50% 72l/hr (19USGAL/hr)

    Specificfuelconsumption196g/kWhat100%

    *Allabovevaluesatratedspeedandpower.Tolerance+5%accordingISO3046Specificfuelgravity0,853@60F(15.5C)

    ZENORO STANDARD FEATURES- Engine and alternator marine white painted- Steelframetosupportengine&alternator- Approvedvibrationisolators- Drippanunderneathoil&fuelfilters- 1xDryexhaust+exhaustcompensatorwithexhaust insulation

    - Junctionbox&controllerboxinonepiece,centralserviceconnector

    - Emergencybutton- ABS,BVclassification,otherclassificationsocietiesbyoption

    STANDARD ENGINE SAFETY SYSTEM- Enginefueloilpressurelowwarning&shutdown- Enginefueloilleakagefromdoublewalledpipeswarning- Enginelubeoilpressurelowwarning- Enginelubeoilpressurelowshutdown- Engine cooling water pressure low warning- Engine cooling water temperature high warning- Enginecoolantlevellowwarning- Overspeedshutdown- Belt guard

    STANDARD POSITION OF INTERCONNECTIONS- Fuelconnections,fuelinlet/outlet- Seawaterinletpipehoseconnection+rubberseals- Seawateroutletviapipehoseconnection+rubberseals- Oil drain- OpeningforAC-loadleads- Openingforbatterycables

    STANDARD HIGH QUALITY HEAVY DUTY SOUND ENCLOSURE- Highqualitymodularsoundenclosurewithaluminium extrusionprofiles

    - RAL9010standardcolor,2layersPowdercoating,70%gloss,minimum total layer thickness 120 micron measured according ISO 2808

    - Easilybuiltup&dismantle- Heavydutyservicepanels,easyremovable- Non-combustibleinsulationmaterialaccordingIMO (oil&vapourproof)

    - Separategenerator&enginecompartment

    ENGINE CONTROLLER PLATFORM FEATURES - CertifiedMarineEngineControllerwithredundant microprocessorbasedcontrolforcompleteengine protectionandcontrol

    - EnginesettingsavailableforDrooploadsharingeitherisochronous load sharing

    DISPLAY / USER INTERFACE- Graphic128×64pixelsdisplay- English language - Buttonswithmechanicalfeedback

    COMMUNICATION INTERFACES- Enginespeedup/downvoltageorcurrentcontrolled- Generatorreadytostart(pot.freecontact)- Enginerunning(pot.freecontact)- Commonwarning(pot.freecontact)- Commonshutdown(pot.freecontact)

    ENGINE CONTROL & PARAMETERSEnginefaultcodedescriptionsandcodesBlackoutstart,3startattemptsRemotestart&stop

    EngineparametersarevisualizedondisplayandorModbusRS232as:- Engine running hours - Engine status - Oilpressure - Coolanttemperature- Rpm - Engineloadin%- Batteryvoltage - Fuelconsumption

    HISTORY LOGS- Eventbasedhistory- Reason,DateandTime+allimportantvaluesarestored- Batterybacked-upRTC

    IMPORTANTEnginecontrolleronly,nogeneratorprotection, novoltage&power&currentmeasurements.Noparallelingfunctions.Yardresponsibility

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  • ALTERNATOR SPECIFICATIONManufacturer LeroySomerType LSAM49.1 L9Electrical output 572 ekW/715 KVAPowerfactor 0,8Voltageregulator AVR450+/-0,5%Typeofregulation AREPTempRise 115°CInsulationClass HBearing SinglerollerbearingCoupling FlexiblediscIP 23Spaceheater* 250W230/240VAC*Tobeconnected&switchedbyyard

    ALTERNATOR FEATURES- Compact&lowweight- Standard12wirere-connectablewinding,3-phasebrushless,

    2/3 pitch windings- Highefficiency- Shortcircuitcurrentupto300%ofratedcurrentfor10se-

    conds- Permanentlygreasedbearingsupto20.000h

    GENERAL- Plasticwrappacking- Manualssuppliedincdromformatwithinstruction,OperatingandMaintenanceManual(inPDFformatonly)

    - Factory Quality Report

    OPTIONAL - Wetexhaustmixeroutsideenclosureforoptimuminstallation- Wetexhausttemperaturehighwarning&shutdown- EnginecoolantlevellowwarningbyMurphygauge- Engineoiltemperaturesensorwarning&display- Seawaterflowsensor- ModbusconverterforRS485protocol- OptionalInternet/Ethernetconnectionforremotemonitoring- ElectriccablepenetrationswithRoxtec- Outsidemuffler&waterseparator- OtherClassificationsocietiesasDNV-GL,Lloyds,RINA- Unitcertificatesforcertainnotations- Manualsinhardcopyformat- Leroy Somer equipped with 3 phase sensing- Stainlesssteelunderplateforsingleelasticmounting- Doubleelasticsmounting:withheavyunderframeminimum40%ofweightabove,first&secondlayerofRubberDesignisolators

    OPTIONAL MARINE CERTIFIED CONTROLLER PACKAGEMarinecertifiedgeneratorcontrollerpackage:- Synchronizing,loadsharingandbreakercontrol- MeasurementanddisplayofVolts,amps,PF,KW,KVA,kVAr,kWh,kvaHr

    - Nosynchronizingtoshore- No power management- Circuitbreaker(motorized)- Other details on request

    OPTIONAL EXHAUST AFTER TREATMENT SYSTEMIMOTier3compliantemissionswithZeroNOxSystemZeroSootSystem,electric,fuelburnereitherpassiveavailable

    REFERENCE CONDITIONSRatedspeedandpoweraccordingISO3046(forclassification):- 100kPabarometricpressure- 318K(45°C)inletairtemperature- 60%inletairhumidity- 305K(32°C)seewatertemperature

    Subjecttomanufacturingandmeasurementvariationsand tochangewithoutnotice.Actualperformanceissubjectto applicationandoperationconditionsoutsideofZenorocontrol.

    RATINGSOperationprofile:upto5500hoursperyearandamaximumaverageload<75%

    MarineGenerator:TheMarinegeneratorengineratingisthepoweravailableundernormalvaryingelectricalloadfactors foranunlimitednumberofhoursperyearincommercial applications.Thisratingincorporatesa10%overloadcapability.

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  • DIMENSIONS

    146

    0

    3590 1350

    Cut-out forRoxtec frame (3x)

    500

    200

    500

    Service space

    Serv

    ice

    sp

    ac

    e

    Serv

    ice

    sp

    ac

    e

    Seawater return 76

    Seawater supply 76

    Fuel supply/return G1"Fuel supply/return G1"

    180 (6x)

    664 1008

    ZENORO | De Hammen 1 | 5371 MK Ravenstein | The Netherlands | +31 (0)486 201 600 | [email protected] | www.zenoro.com

    Premium Generators for Superyachts

    NOTE:Generatorsetstobeinstalledabovewaterline.Ifnotconsultfactory. Thisdrawingisprovidedforreferenceonlyandisnotintendedforinstallationpurpose.Contactuseitheryourlocaldistributorfordetailedinformation.

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    5HES

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    Created by