youji YV1000-1600 brochure 21X29.7 eng v10 - Mexmachines · rate grinding allows it be classiﬁed...

You Ji Machine Industrial Company LimitedCNC Vertical Turning Center

YV1000-1600 Series

N.K. YV1000-1600-0319 (E) © Copy right reserved.

No.92, Huanqiu Rd., Zhuyuan Vil.,

Luzhu Dist., Kaohsiung City 82142, Taiwan

Tel: 886-7-695-2669

Fax: 886-7-695-3301

Email：[email protected]

www.youji.com

You Ji Machine Industrial Company Limited Distributor

You Ji Machine Industrial Company Limited

www.youji.com

02

Vertical turning lathes are designed especially for high precision turning and have excel-lent rigidity qualities under heavy cutting conditions. High stability is achieved during the manufacturing of non-symmetric work pieces.

YV1000-1600 SeriesCNC Vertical Turning Center

Leader of Vertical Turning Center

．Suitable for irregular-shape, large, thin, and heavy work piece turning, easy part loading & unloading.．Excellent surface contact between the work piece and chuck to ensure high precision turning.．There is no inertia which will cause out of round turning problems.．The designed multiple function features give the best cost effective investment.

Precision．Perfect Design．Efficiency

You Ji Machine Industrial Company Limited 04

High Rigidity StructureThe high rigidity box type column structure is fitted to machine base. The heavily walled and multi ribbed design minimizes the thermal distortion, withstanding static and dynamic torsion, ensures a high rigid and stable machine assembly.

Super Robust StructureHigh Innovative Technology

Model: YV1200ATCwww.youji.com

High grade nickel-chrome alloy steel is used for the driven gear. Correct heat treatment and accu-rate grinding allows it be classified as first class precision in the Japanese JIS 1 standards. The machines are fitted with a powerful high performance FANUC spindle motor and German ZF dual speed gearbox with high torque output. This allows the machine to be used under heavy cutting conditions and meets the application for all kinds of cutting operations covered by verti-cal turning lathes.


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06

High Efficiency Transmission

．Eliminates noise and heat transmission to spindle assembly.．Eliminates vibration transmitted to the spindle.．Separate lubrication systems for spindle and gearbox eliminate heat transmission.．High transmitted efficiency ( over 95% )．Gear shift is controlled by integrated shift system.

Features of Dual Speed Gearbox：

Pow

er (k

W)

Pow

er (k

W)

Pow

er (k

W)

30 Min operation zone

Continuous operation zone

Z axis box guide way is induction hard-ened and precision ground, the mating sliding faces are Turcite B coated allow-ing slide assemblies to move with ease and low friction.

The crossrail is movable to suit the work piece height, the movement is obtained by lead screws via a reduced motor, the crossrail is hydraulically clamped by 4 powerful hydraulic cylinders after positioning.

X axis box guide way has Turcite-B coating to ensure the high precision & high rapid traverse movement. The rigid design permits superb heavy cutting conditions.

High StabilityStructureThe super large cross section ram is manufactured from the highest grade steel, the ram is fully heat treated and stress relieved. The one piece ram structure is assembled inside the rigid Z axis body. This superbly rigid assembly increases the cutting ability and ensures the turning and machining accuracies inside deep inner diameters.

The built-in coolant system maintains the tool and the work piece at a cool constant temperature. The tool life is extended so reducing machining costs.

50

45

40

35

30

25

20

15

10

5

0

45kW

37kW

1681

N.m

2046

N.m

6726

N.m

8185

N.m

Speed (RPM)YV-1200 Series (MOTOR:FANUC α40)

52 140 210350300250200150100500

High speed ratio:7.155 Low speed ratio:28.62

50

45

40

35

30

25

20

15

10

5

0

45kW

37kW

26kW

1696

N.m

6782

N.m

2062

N.m

8247

N.m


52 139 208 556300200 500400 6001000


45kW

37kW

50

45

40

35

30

25

20

15

10

5

022 58 87 233

250200150100500


4042

N.m

4919

N.m

1616

8 N

.m19

677

N.m


Gear boxLow speed

Gear boxHigh speed

Gear boxHigh speed

Gear boxHigh speed

Gear boxLow speed

Gear boxLow speed


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0808

Automatic Tool Changer ( ATC )

High Precision SpindleThe large vertical turning lathes are fitted with crossed roller bearing, featuring high precision, high loading and high rigidity design is achieved during manufacturing large and non-symmetric work pieces.

．Two rows of rollers in the space of one.．Saves space and lowers the machine base height for ease of operation.．Low centre of gravity in the machine and low centrifugal forces.．Nylon separators feature low inertia, ensuring the machine operation under low running torque.．Heat dispersion and wear-resistant for longer bearing life.．Provides high rigidity, high precision, shock-resistant and ease of lubrication.

Features of crossed roller bearing:

The design of ATC has shortest route bi-directional tool selection, a safe and ergonomic design feature.

．12 tools position ( ATC ) and 16 tools position ( ATC+C )．Max. weight of single tool holder: 50kg．Max. loading weight of tool magazine: 360kg

Disc type Tool Magazine

．Radial running load is weak．Working point of bearing is far away to work piece ．Heavy duty cutting is not permitted．High friction and axial thermal displacement．High wear and short bearing life

(Comparison of competitor models)Radial single row bearing

Chain type tool magazine is driven by a servo motor for fast positioning of the ATC, multi choice capacities options are available, such as 32, 48, 60+ tools capacity.

Chain type Tool Magazine

Turret positioning is achieved with high accuracy curved coupling, providing positioning accuracy of 5” and repeatability 3”. Turretwith curved coupling withstands heavy cutting forces, a high torque hydraulic motor ensures smooth rotation. The speed of turret rotation and tool change is controlled by a cam system.

A type Turret

Full enclosure guarding of tool magazine protects the tool taper, easy and convenient for cleaning. A door interlock is used conforming to the strict CE regulations.

Integral and Safe Design


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10

Best ComplexTurning and MachiningSolutions

Live tools Turning tools

90° milling head

Boring bar

Tap holder

U-drill holder

Drill holder

Facemill holder

Colletchuck

ID tool holder

ID tool holder

OD tool holder

6

8

10

12

0 400 800 1200 1600 2000 24003000

2

4

Pow

er (k

W)

60 N

.m

11kW

7.5kW

88 N

.m

239

N.m

350

N.m

ATC Tooling system

Live Spindle and Torque ChartThe live spindle motor ( ATC+C series ), coupled with the dual speed gearbox is locat-ed on top of the RAM, driving the live spindle via drive shaft. The use of the dual speed gear-box on the live spindle enables high torque output for face milling, end milling, drilling, and tapping capacity.

High precision CF axis gearbox

High precision CF axis gearbox delivers precise positioning accuracy, coupled with the functions of machining centre that allows for a wide range of works to be carried out in one set up, so reduces investment costs & machining costs.

30 Min operation zone

Continuous operation zone

Gear boxHigh speed

Gear boxLow speed

Grinding

Boring

Tapping

Turning

Milling

U drilling

90° drilling

Drilling

movementservo motor

worm gear

worm shaft

Speed (RPM)MOTOR:FANUC α8

High speed ratio:1.25 Low speed ratio:5


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12Dimension of Tool Holder

ATC Series ATC+C Series

ATC+C Series

BT-50

Ø69.85Ø25

90˚

11

3

37

101.8

Ø85Ø100

23.2

M24

Ø25

M24

85Ø17

45˚

Ø23

Side lock chuck

BT50-SLA20-105

BT50-SLA25-105

BT50-SLA32-105

BT50-SLA40-105

BT50-SLA50.8-105

Model

105

105

105

105

105

50

55

60

80

95

20

25

32

40

50.8

L C

L

C CØD

Facemill holder (Milling cutter excluded)

BT50-FMA25.4-105

BT50-FMA31.75-105

BT50-FMA38.1-75

BT50-FMA50.8-75

Model L

60

70

85

95

D

ØD

L

D

Collet chuck

BT50-ER20-100

BT50-ER32-100

BT50-ER40-100

Model

100

100

100

ER-20

ER-32

ER-40

L Collet typeClamping range

L

Boring bar (Rough boring)

Model

62~90

72~110

105~160

L D

ØD

L

Tap holder

BT50-TER10

BT50-TER46

Model

80

117

L

28

63

D Tapping range

L

ØD

S

S

L

W

L

SØD

SØD

L

L

S

S

W

ØD

S

L

ØDS

L

80

100

125

150

C

155

160

130

135

1-13

3-20

4-26

300

285

285

M4-M10

M6-M27

BT50-BSB62-300

BT50-BSB72-285

BT50-BSB105-285

Unit:mm

※Dual contact

Model

BT50-STST16032 220

W

220

160

L

160

32

S

40BT50-STST16040

Model

BT50-DTST16032 220

220

160

160

32

40BT50-DTST16040

※Dual contact

Model

BT50-SMST19732 220

W

220

197

L

197

32

S

40BT50-SMST19740

Model

BT50-DMST21032 220

220

210

210

32

40BT50-DMST21040

※Dual contact

Model

BT50-STBB20025 200

L

300

25

S

25

100

D

110BT50-STBB30025

Model

BT50-DTBB20025 200

300

25

25

100

110BT50-DTBB30025

※Dual contact

Model

BT50-SMBB20025 200

L

300

25

S

25

100

D

110BT50-SMBB30025

Model

BT50-DMBB20025 200

300

25

25

100

110BT50-DMBB30025

※Dual contact

Model

BT50-SMBT20025 200

L

300

25

S

25

100

D

110BT50-SMBT30025

Model

BT50-DMBT20025 200

300

25

25

100

110BT50-DMBT30025

※Dual contact

Model

BT50-STBT20025 200

L

300

25

S

25

100

D

110BT50-STBT30025

Model

BT50-DTBT20025 200

300

25

25

100

110BT50-DTBT30025

A type

Model

63

63

L ØD

160

210

STA4-160

STA4-210

63260STA4-260

20,25,32,40,50

20,25,32,40,50

ØD1

20,25,32,40,50

Model

32

32

L S

160

210

STA1-160

STA1-200

Model

32

L S

160STA3-160

Model

25

25

L S

160

210

STA2-160

STA2-210

25260STA2-260

Ø70 Ø70

Ø70 Ø70

Ø70 Ø70

Ø70

Ø110

Ø120

138

138

138

130

150

150

235

150

S

SS

S

S

L

L

2515

125

S

S

S

132

138

L

10

Ø110

L150

ØD1

ØD


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14

180

265

37.3

180

220

320

220

45.6

YV1200-1600 SeriesYV1000 Series

ATC

ATC+C

55

65

R575

70

InterferenceØ260

110110

R400

30˚

Guardinginterference

55

65

R575

70

InterferenceØ166

110110

R400

22.5

˚

Guardinginterference

Max.ØD

Max

.C

Max.A Max.B

ATC+CATC

Turning tool Turning tool Live tool

Max

.C

Max.A Max.B

Max

.C

A(Max.I.D)

C(Min.I.D)

B(Max.O.D)

D(Min.O.D)

62222

63

63

75

135

4815

6

9245 19

20

1320

4

114

29

14

90

62.5125

A

B

C

D

22.5°

22.5°

45°

EBT50

X axis Travel Diagram

Max. Tool DimensionDiagram of Working Table

Dimension of Chuck Jaws - YV1000/1200/1600 Series

Clamping for Chuck Jaws

RAM Interference

＊Please mind tooling interference while using live tools.

175 200 380

A B C D

175 200 380 250

Tool Shank Model

Unit mm

BT-50ATC Series

ATC+C Series

990 870 290

A B C D

1180 1060 320

170

Model

Unit mm

YV 1000 Series

YV 1200 Series

1560 1440 320 200

200

YV 1600 Series

Ø1000 240 440

A B C

Ø1250 255 535

Model

Unit mm

YV 1000 Series

YV 1200 Series

Ø1600 255 775

80

D E

80

125

80 125

125

YV 1600 Series

YV1000A

YV1000ATC

YV1000ATC+C

Model

Unit mm

A

400

B

720

C

400

400

D

175

175

YV1200A

YV1200ATC

YV1200ATC+C

100

1230

835

835

400

400

175

175

YV1600A

YV1600ATC

YV1600ATC+C

100

1510

1125

1125

400

400

175

175


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16

Machine Layout Dimension - YV1600 SeriesMachine Layout Dimension - YV1000 Series

Machine Layout Dimension - YV1200 Series Machining Range

A

B

øC

DM

in EMax

F

A

B

Min

E

Max

F

D

øC

øC

D

Min

EMax

F

A

B

Max

. tu

rnin

g h

eig

ht

D

Table diameterøB

Max. turning

diameter øA

Over centre X axis travel

Cro

ssra

il tr

avel

F

Max

. hei

gh

tE

Zax

is t

rave

lC

4000 4800 1000 980 4450

A B øC D E

YV1000A

4000 4800 1000 980 4450YV1000ATC

4000 4800 1000 980 4450YV1000ATC+C

4950

F

4950

4950

Model

Unit mmSquare guarding dimension

5500 5300 1600 910 4550

A B øC D E

YV1600A

5500 5300 1600 910 4550YV1600ATC

5500 5300 1600 910 4550YV1600ATC+C

5300

F

5300

5300

Model


YV1000A

YV1000ATC

YV1000ATC+C

Model


4600 5200 1250 930 4550

A B øC D E

YV1200A

4600 5200 1250 930 4650YV1200ATC

4600 5200 1250 930 4650YV1200ATC+C

5300

F

5400

5400

Model


1100

øA

1100

1100

1000

øB

1000

1000

800

C

800

800

900

D

900

900

1200

E

1200

1200

F

YV1200A

YV1200ATC

YV1200ATC+C

1350

1350

1350

1250

1250

1250

900

900

900

1200

1200

1200

1500

1500

1500

750

750

750

YV1600A

YV1600ATC

YV1600ATC+C

1800

1800

1800

1600

1600

1600

900

900

900

1200

1200

1200

1500

1500

1500

750

750

750


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18

ATCA ATC+C

YV-1200

ATCA ATC+C

YV-1600

STANDARD ACCESSORIES

．FANUC 0i-T controller．4 jaws manual chuck YV1000 (40”) YV1200 (49”) YV1600 (63”)．Dual speed gearbox．Hydraulic unit．Coolant unit．Pressure relief automatic lubrication system．Air conditioner for electrical cabinet．Chip conveyor and chip bucket．Working lamp．5 station turret ( A Series )．12 positions tool magazine ( ATC series )．16 positions tool magazine ( ATC+C series )．Tool box with tools．Operation manual．Square guarding

OPTIONAL ACCESSORIES

．FANUC 31i controller．SIEMENS 840D controller．Tool presetter．X axis and Z axis linear scales．3/4/6 jaws hydraulic chuck．Work piece probe．Paper �lter．Grinding attachment．Oil skimmer．Transformer．Full enclosure guarding．Pendant control．Tool magazine for 24, 32, 48, 60+ tool positions．Tailstock．Coolant through spindle system．Automatic pallet changer．Dual contact turning tool holder．Machine monitoring system

* Specification is subject to change without prior notice.

ATCA ATC+C

YV-1000Machine Specifications

Standard Specifications

Horizontal of rail head (X axis)

Vertical travel of RAM (Z axis)

Vertical travel of cross rail

Unit

Cap

acit

yTr

avel

mm

mm

mm

mm

X axis rapid traverse

Z axis rapid traverse

Cutting feed rate

Manual feed rate

mm

mm

mm

m/min

m/min

mm/min

m/min

kg

Feed

Rat

eA

uto

mat

ic T

oo

lC

han

ger

( A

TC)

Number of tool position

Type of tool shank

Max. tool length of ATC

Max. tool weight

Max. loading weight of ATC

Time of tool change(tool to tool)

mm

kg

kg

Sec

Table diameter

Max. swing diameter

Max. turning diameter

Max. turning height

Max. work-piece weight

Spin

dle

RPM

RPM

RPM

RPM

N.m(kgf-m)

Low

High

Low

High

Spindle speed

Live spindle speed

380 380 380

Mo

tors

Tan

kca

pac

ity

Pow

er s

ourc

esTu

rret

Spindle motor

Live spindle motor

X axis servo motor

Z axis servo motor

CF axis servo motor

Coolant pump

Turret type

Size for square tool holder

Hydraulic tank

Coolant tank

Lubrication tank

Power capacity

Machine weight

Floor dimension

Accuracy

kW

kW

kW

kW

kW

kW

mm

L

L

L

KVA

kg

mm

mm

Ø1000

Ø1350

Ø1100

900

4000

-400, +720

800

1~160

160~600

8,247(841)

12

10

1~2000

0~6

50

5

37/45 (α40)

1.5

5 station

□32x32(Ø63)

65

20,000

Ø1000

Ø1350

Ø1100

900

4000

-400, +720

800

1~160

160~600

8,247(841)

12

10

1~2000

0~6

12 tools

7/24 taper BT-50

50

360

40

37/45 (α40)

1.5

750

4.6

65

20,000

4000 x 4800 x 4950

Ø1000

Ø1350

Ø1100

900

4000

-400, +720

800

1~160

160~600

2~1200

1200~2400

8,247(841)

12

10

1~2000

0~6

16 tools

7/24 taper BT-50

50

360

40

37/45 (α40)

7.5/11 (α8)

7 (α30i)

1.5

65

21,000

Ø1250

Ø1600

Ø1350

1200

5000

-100, +1230

900

750

1~140

140~350

8,185(835)

12

10

1~2000

0~6

50

5

37/45 (α40)

1.5

5 station

□32x32(Ø63)

65

22,000

Ø1250

Ø1600

Ø1350

1200

5000

-100, +835

900

750

1~140

140~350

2~1200

1200~240

8,185(835)

12

10

1~2000

0~6

16 tools

7/24 taper BT-50

50

360

40

37/45 (α40)

7.5/11 (α8)

7 (α30i)

1.5

65

23,000

Ø1600

Ø2000

Ø1800

1200

8000

-100, +1510

900

750

1~62

62~250

19,677(2007)

12

10

1~2000

0~6

50

5

37/45 (α40)

1.5

5 station

□32x32(Ø63)

65

24,000

Ø1600

Ø2000

Ø1800

1200

8000

-100, +1125

900

750

1~62

62~250

19,677(2007)

12

10

1~2000

0~6

12 tools

7/24 taper BT-50

50

360

40

37/45 (α40)

1.5

550

4.6

65

24,000

5300 x 5500 x 5300

Ø1600

Ø2000

Ø1800

1200

8000

-100, +1125

900

750

1~62

62~250

2~1200

1200~2400

19,677(2007)

12

10

1~2000

0~6

16 tools

7/24 taper BT-50

50

360

40

37/45 (α40)

7.5/11 (α8)

7 (α30i)

1.5

65

25,000

Ø1250

Ø1600

Ø1350

1200

5000

-100, +835

900

750

1~140

140~350

8,185(835)

12

10

1~2000

0~6

12 tools

7/24 taper BT-50

50

360

40

37/45 (α40)

7 (α30i)

6 (α40iß)

1.5

550

4.6

65

22,000

4600 x 5200 x 5400

CNC Controller FANC 0i-T

Machine monitoring system

Magnetic Chuck

Coolant chiller

3 jaws, 4 jaws, 6 jaws hydraulic chucks

are available as options to reduce

valuable set up time.

Paper filter

Linear scale

Max. table torque

60 130

AC220 ±10%. 60 Hz ±5Hz

P:±0.007/500, Ps:±0.005(X & Z), P:±7.5”/360º, Ps:±5”(C -axis)

youji YV1000-1600 brochure 21X29.7 eng v10 - Mexmachines · rate grinding allows it be classiﬁed...

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Transcript of youji YV1000-1600 brochure 21X29.7 eng v10 - Mexmachines · rate grinding allows it be classiﬁed...