WTE CAPITAL REFURBISHMENTSnyfederation.org/wp-content/uploads/2018/pdf2018/42... · 2018. 6....
Transcript of WTE CAPITAL REFURBISHMENTSnyfederation.org/wp-content/uploads/2018/pdf2018/42... · 2018. 6....
© 2015 HDR, Inc., all rights reserved.
Extending the Life of WTE Facilities Another 25 Years
WTE CAPITAL REFURBISHMENTS
PRESENTATION OVERVIEW
Overview of the of U.S. WTE fleet
Challenges facing industry / benefits of WTE
Importance of WTE in OCRRA’s solid waste system
Capital refurbishment projects underway at the OCRRF
Can process 99%+ of MSW stream
Direct Combustion Process
Proven Reliable
Volume Reduction of 85%+
Generate Electricity and/or Steam
Sell Recovered Metals
Mass Burn Waste to Energy Technology
~80 Facilities currently operating in 23 states
Since 2007, 9 new units totaling over 5,500 TPD in added capacity
Since 2010, 15 units totaling almost 2,000 TPD of capacity have closed
Average age of 28 years
US WTE FLEET
NATIONAL AVERAGE
?
34%
12%
54%
REDUCE / REUSE* MINIMIZE WASTE
RECYCLE AND COMPOST
RECOVER ENERGY
BURY (LANDFILL)
OCRRA’S SYSTEM
?
57%
33%
5%
* Items minimized through reduction and reuse are not included in the percentages above, as they cannot be tracked (in any system).
OCRRA System
65,000 tons
80,000 tons
182,000 tons
Glass
282,000 tons 80,000 tons ash
26,000 tons
5,000 tons
051718
• #3: Reduce Food Waste – 70.53 Gigatons avoided, if 50% global food waste
reduced by 2050
• #55 Household Recycling – 2.77 Gigatons avoided if average global recycling
rates at 65% by 2050
• #68 Waste to Energy – 1.1 Gigatons avoided if 62.6 GW of WTE facilities
installed globally by 2050.
The DRAWDOWN Top 100 global solutions to reduce GHG now
Source: Drawdown: The Most Comprehensive Plan Ever Proposed to Reverse Global Warming, Edited by Paul Hawken, 2017
WTE AND GHG REDUCTION
Source: Figure Courtesy of the 2014 ERC Directory of WTE Facilities
Medicine Disposal
2015-2035 Contract Extension • No new reliable disposal options • Strong desire to keep plant dedicated to
our community’s waste (rather than have merchant plant)
• Financial pressures – low electric rates & extremely low landfill disposal pricing
• WTE Facility capital improvement projects required funding for long term reliability
Agreement on Capital Refurbishment Projects
• Negotiated list of projects (“Tier 1 Projects”) • OCRRA established $15 million fund • Tier 1 Projects to be completed in 3 years • Covanta pays 5% yr 1, 10% yr 2, 15% yr 3 • After $15 million fund is depleted,
additional projects must be at least $1 million and Covanta pays at least 50%
CROSS SECTION OF A TYPICAL MASS BURN WTEF: BOILER AND APC TRAIN
FEED CHUTE
GRATE ECONOMIZER
BOILER SUPERHEATER
SCRUBBER BAGHOUSE
MSW HANDLING
o Cranes o Grapples o Front End Processing Equipment (for RDF plants)
FURNACE o Feed Chute o Feed Table o Grate Runs
o Ash Transition Chute o Ash Discharger
BOILER o Waterwall Tube Panels o Boiler Screen Tubes o Generation Bank Tube Bundles
o EconomizerTube Bundles o Air Preheater Tube Bundles o Superheater Screen Tubes o Superheater Tube Pendants Bundles o Sootblower System o Auxiliary Burners o CO tuning/Optimization o Insulation & Lagging
APC
o Flue Gas Ductwork o Scrubber Refurbishment o Baghouse Refurbishment o De-NOx/Low NOx System o Carbon Injection System o Lime Injection System
o Ammonia Injection System ASH HANDLING
o Bottom Ash Vibrating Pan Conveyor o Ferrous Drum/belt Magnets o Eddy Current Separators o Belt Conveyors o Screw Conveyors o Pugmills
SITE CIVIL/ARCHITECTURAL o Receiving Floor Repairs o Receiving Pit Wall Repairs o Ash Building Floor Repairs o Ash Building Bunker Repairs o Landscaping/Repaving Work o General Building Repairs (roof/siding/painting)
BOP o High Pressure Feedwater/Steam Piping Audit/Repairs o Boiler Feedwater Pumps o Condenser Retubing
o Chemical Feed System Upgrades o Closed Loop Cooling Water o Cooling Tower/Air Cooled Condenser Refurb
o CEMS System Upgrades o DCS System Upgrades o Air Compressors o Turbine-Generator System o Stack o Misc Pumps & Fans
MISCELLANEOUS o Electrical Power Systems o Plant Piping & Hanger Supports o Rolling Stock
o Truck Scales o Fire Protection o HVAC
CAPITAL REFURBISHMENT PROJECTS
Truck Scales
Ash Dischargers
Ash Dischargers
Reverse Osmosis
Reverse Osmosis
Dry Carbon Injection
SCRUBBER VESSEL
APC – New Scrubber Cone
APC – New Scrubber Cone
BAGHOUSE DUCTWORK
BAGHOUSE HOPPERS
BAGHOUSE ROOF
Traditional Installation Materials o Mineral wool or Roxul Insulation o Protective Lagging
Areas for application o Scrubber outlet duct/baghouse inlet duct o Scrubber and baghouse hoppers o Screw conveyors
SPRAY ON INSULATION
SPRAY ON INSULATION
APC – Unit 3 Complete
Ongoing Projects • Distributed
Control System
• Anhydrous to aqueous ammonia
• Crane upgrades
• CEMS upgrades
© 2015 HDR, Inc., all rights reserved.
Jeff Martirano Professional Engineer,
HDR
[email protected] (914) 993-2038
www.hdrinc.com/follow-us
Dereth Glance Executive Director,
OCRRA
[email protected] (315) 453-2866, ext. 212
www.OCRRA.org
THANK YOU.
QUESTION & COMMENTS