WISHBONE OUTHOUSE BUILDING ASSEMBLY GUIDE · 2021. 1. 30. · Wishbone Jumbo / Wheelchair Outhouse...
Transcript of WISHBONE OUTHOUSE BUILDING ASSEMBLY GUIDE · 2021. 1. 30. · Wishbone Jumbo / Wheelchair Outhouse...
WISHBONE OUTHOUSE BUILDING ASSEMBLY GUIDE “JOHN” JUMBO OUTHOUSE (Model PTR-6-J) “FOREST” JUMBO OUTHOUSE (Model FSTB-1-J) “JOHN” WHEELCHAIR OUTHOUSE (Model PTR-80-WC) “FOREST” WHEELCHAIR OUTHOUSE (Model FSTB-1-WC)
Revision 21-01 WishboneLtd.com | (866) 626-0476
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
PARTS LIST
Hardware Wall Lumber Jumbo Wheelchair SP0607 ¼” x ¾” Button Head Bolt (12/16) Side Wall (52) 31 9/16” 37 ½” SP0610 ¼” x 1 ¼” Button Head Bolt (8/16) Back Wall (26) 31 9/16” 31 9/16” SP0809 ⅜” x 1” Button Head Bolt (16/16) Front Wall (26) 12 ½” 12 ½” SJ0614 ¼” x 2 ¼” Carriage Bolt (4/4) Door (12) 31 9/16” 31 9/16” SU0611 ¼” x 1½” Hex Cap Bolt (1/1) SA0605 ¼” Hex Nut (15/19) SB0505 ¼” Flat Washer (4/8) SJ0610 ¼” x 1 ¼” Carriage Bolt (10/10) ½” x 6 ⅝” ID U-Bolt (1/1)
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The John Roof
2” x ¼” Flat Bar
Left Side Boards Jumbo: 31 9/16” (26) WC : 37 ½” (26)
Back Side Boards 31 9/16” (26)
Right Side Boards Jumbo: 31 9/16” (26) WC : 37 ½” (26)
2” x ¼” Flat Bar
Front Side Boards 12 ½” (26)
Corner Feet (4)
Front Door Boards 31 9/16” (12)
The Forest Roof
Required Tools 5/32” Allen Key ¼” Nut Driver 7/32” Allen Key 17 /64” Drill 10” Crescent Wrench 2 Small Step Ladders 7/16” Wrench or Socket
Note: Extra hardware included for different outhouse configurations/options. Above list shows hardware (required/included). Extra lumber included for repairs.
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
INSTALLATION GUIDE
1 Two people are recommended for outhouse assembly. Position the front and back panels with the channels facing up as shown. Do
not remove the locking bolt in the door until the door is levelled and secured in step 6.
2 Attach the four corner feet to the bottom of the front and back panels.
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��Attach with SP0809 (⅜” x 1”) button head bolts (8)
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
3 Stand the panels on edge with the channels facing each other as shown. Attach the flat bar side support to the top of the panels on one
side of the frame.
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Middle hole must remain unused to secure roof
Attach flat bar with SP0607 (¼” x ¾”) button head bolts (4)
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
4 On the same side of the frame, loosely attach the T-shaped side support to the upper flat bar before attaching the lower part of the T-
shaped support to the corner feet. Tighten all bolts at the end.
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�Attach to flat bar with SP0607 (¼” x ¾”) button head bolts (2)
Drain hole
Attach T-shaped support with SP0809 (⅜” x 1”) button head bolts (4) as shown here
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
5 Turn over the frame and attach the remaining side supports as in steps 3 and 4. First attach the upper flat bar. Then loosely attach the top of
the T-shaped support to it before attaching the bottom to the corner feet. Tighten all bolts when square.
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��Attach flat bar with SP0607 (¼” x ¾”) button head bolts (4)
Attach T-shaped support with SP0809 (⅜” x 1”) button head bolts (4)
Attach to flat bar with SP0607 (¼” x ¾”) button head bolts (2)
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
6 Stand up the outhouse frame in the location to be secured. Level and square the frame before appropriately securing it to the pad or ground
with fasteners supplied by the installer. Spacers under the corner blocks may be required. Ensure the door moves freely and closes properly.
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Use ⅝” hole in corner blocks (4) to secure outhouse with installer-supplied fasteners, depending on application
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
7 Install the plastic lumber on the back side of of the structure by sliding it down from the top. Ensure the groove side of the lumber faces down
and the tongue side faces up. The textured side of the lumber faces out.
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Tongue faces up
Groove faces down
Back side boards (26) 31 9/16”
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
8 On the left side, slide in the plastic lumber from the top in the same way with groove down, tongue up, and textured side out.
9 On the right side, slide in the plastic lumber from the top in the same way with groove down, tongue up, and textured side out.
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��Left side boards (26) Jumbo: 31 9/16” WC : 37 ½”
Right side boards (26) Jumbo: 31 9/16” WC : 37 ½”
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
10 On the front, slide in the plastic lumber from the top in the same way with groove down, tongue up, and textured side out. Remove the
aluminum angle and install the plastic lumber on the door last. Note decal board position.
11 Re-install the aluminum angle back above the top board on the door.
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Remove aluminum angle before installing plastic lumber
Front side boards (26) 12 ½”
Re-install aluminum angle to hold door boards in place
Decal board should be 3rd from the top with decal on inside
Inside
Front door boards (26) 31 9/16”
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
12 Position the roof and adjust the frame to line up all of the threads. Insert all fasteners loosely to ensure proper alignment before final
tightening.
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Use SP0610 (¼” x 1¼”) button head bolts (3) from the outside
Use SP0610 (¼” x 1¼”) button head bolts (3) from the outside
Use SP0610 (¼” x 1¼”) button head bolts (3) from the outside
Use SP0610 (¼” x 1¼”) button head bolts (3) from the outside
Use SP0610 (¼” x 1¼”) button head bolts (2) from the inside, above the door
Use SP0610 (¼” x 1¼”) button head bolts (2) from the inside, above the door
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
13 Install the vent stack into the ground or the concrete pad. Ensure the vent is straight and positioned vertically.
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�A 6” ABS coupler joins the 5 ft. lengths of the vent stack together
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
14 Adjust the length of the connecting fixture needed to secure the vent stack to the outhouse building.
15 Install the connecting fixture to the back of the outhouse. If the stack must be in the middle of the outhouse, connect the fixture to the roof
slots instead of the back wall.
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Secure using SU0611 (¼” x 1½”) hex cap bolt (1) and SA0605 (¼”) hex nut (1)
Adjustable length for connecting the vent stack to the back outhouse wall
Drill 17 /64” hole on site for appropriate length of connecting fixture
Position connecting fixture and drill four 17 /64” holes through the plastic lumber on the back wall. Attach with SJ0614 (¼” x 2 ¼”) carriage bolts (4) from the inside and SB0505 (¼”) flat washers and SA0605 (¼”) hex nuts (4 of each) on the outside.
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
16 Attach the vent stack to the outhouse and secure using the U-bolt.
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�Secure the U-bolt to the connecting fixture with the included nuts (2)
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
17 Install the horizontal grab bar on the back wall above the toilet and on the side wall nearest the toilet as shown. Position the bar correctly to
mark the ten hole locations. Drill 17/64” holes. Insert the carriage bolts from the outside and attach the grab bar with hex nuts on the inside.
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35"
35"
2"
35"
35"
2"
Use SJ0610 (¼” x 1 ¼”) carriage bolts (10) from the outside and SA0605 (¼”) hex nuts (10) to install the grab bars around the toilet as indicated
Center bar between vertical channels
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
18 Your Wishbone outhouse building is complete. Enjoy!
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Keep the locking bolt for use in decommissioning the outhouse with an appropriate padlock
Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
CLEANING AND MAINTENANCE INSTRUCTIONS
Plastic Lumber For basic cleaning, use a mild soap/detergent or a water/vinegar solution and a stiff-bristled brush. Rinse clean with running water.
Minor scratches can be repaired by using a standard electric heat-gun (or hand held acetylene torch) and a metal putty knife to heat and smooth the plastic. Test on a non-visible area first to practice.
Include an annual power-wash of the plastic lumber in your maintenance schedule. Maintain a distance no closer than 4-5 inches, and pressure no greater than 1200psi.
Specific problems:
•Grease stains: use a household grease remover •Mould: use a mild soap solution •Rust: use a mild soap solution •Scratches or burns: use light sanding or brushing with a stainless steel brush
Aluminum Frame Use mild soap, water, and a clean cloth to wipe down and wash the aluminum frames.
Roof Clean the roof panels with warm water and a mild household detergent. Wipe off any remaining dirt with a soft cloth and wash again.
Pressure-washing is also suitable, but only when the nozzle is kept at least 20” (50 cm) from the sheet.
NEVER use solvent based cleaners (ammonia, etc.). NEVER wipe the sheets when dry. AVOID using sponges or brushes that can scratch the surface.
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Wishbone Jumbo / Wheelchair Outhouse Assembly Guide
QUESTIONS OR COMMENTS?
Please contact us if you have any questions or comments on how we can improve this outhouse building.
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