What is Showa Denko Chloroprene? · Surgical gloves, Industrial gloves, Medical breathing bags...
Transcript of What is Showa Denko Chloroprene? · Surgical gloves, Industrial gloves, Medical breathing bags...
Showa Denko Chloroprene
(CR) is a type of synthetic
rubber used as an elastomer
in the automotive (belts and
hoses), construction (waterproofing and sealing),
wire and cable, adhesives, and countless other
industries. Showa Denko Chloroprene has been
produced for over 50 years and continues to expand
its application fields. The properties of Showa
Denko Chloroprene is highlighted by the a wide range
of resistances to sun, ozone, and weathering, many
oils and chemicals, low and high temperatures,
flame, and toughness against abrasion and general
wear. The versatile properties have long been the
key to Showa Denko Chloroprene’ s utility as a
multi-purpose rubber. The product is available in
over 40 grades, produced as either a dry chip or
aqueous dispersion (Latex).
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What is Showa Denko Chloroprene?Elasticity Oxidation resistance Heat resistance
Compression set
Abrasion resistance Flame resistance
Low temperature resistance
Insulation resistance
CRNR
SBRNBR
EPDM
CRNR
SBRNBR
EPDM
CRNR
SBRNBR
EPDM
CRNR
SBRNBR
EPDM
CRNR
SBRNBR
EPDM
CRNR
SBRNBR
EPDM
CRNR
SBRNBR
EPDM
CRNR
SBRNBR
EPDM
CRNR
SBRNBR
EPDM
Poor Excellent Poor Excellent Poor Excellent
Poor
Oil resistance
CRNR
SBRNBR
EPDM
Poor Excellent
Excellent Poor Excellent
Weather resistanceGas transmission resistance
CRNR
SBRNBR
EPDM
CRNR
SBRNBR
EPDM
Poor Excellent Poor Excellent
Ozone resistance
CRNR
SBRNBR
EPDM
Poor Excellent Poor Excellent Poor Excellent Poor Excellent
Well balanced elastomer CR
*These figures are only for reference purposes and therefore do not serve as specifications
Polychloroprene Rubber
Historical Overview
Process (Butadiene)
Dry Latex
Butadiene Chlorine
Monomer Synthesis
CausticSoda
Resin
Modifier
Dichlorobutene Synthesis and Refining Process
Drying Process
Chlorobutadiene Synthesis and Refining Process
Emulsification, Polymerization
Emulsion
Finishing &Packaging
Polymerization
DCB
CD
Paperbag(Skid/Pallet)● IBC/Tote
ISO Tank●
●Flexi-bag●
DichlorobuteneDCB Chlorobutadiene(or chloroprene) monomerCD
LocationPlant: Kawasaki, Japan
Process1963: Started production with Acetylene process1972: Converted to butadiene process, developed by DuPont, for safety concerns
Footprints1960: Established Showa Neoprene (Showa Denko 50% ,DuPont 50%)1963: Started Neoprene production at Kawasaki with DuPont technology2002: Terminated JV and started CR business as Showa Denko
Quality & Environment ManagementISO9001, ISO14001, OSHMS
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Foam to foam, Shoe sole bonding, Contact adhesive, High pressure laminate, Metal bonding
Water-based adhesives
Showa Denko Chloroprene latex grades are emulsions of polymerized chloroprene dispersed in water; containing emulsifying agents and stabilizers. The latex grades are viscous, o�-white, liquids which range in solid content from 47% to 60%. Showa Denko chloroprene latex is available in over 15 di�erent grades, each tailored to meet the requirements of speci�c end uses.
Surgical gloves, Industrial gloves, Medical breathing bags
Dipped goods
It is intended for use by persons having technical skill, at their own discretion and risk. Do not use in medical applications involving permanent implantation in the human body. For other medical applications, discuss with your Showa Denko customer service representative.
LATEX Aqueous Dispersion
Asphalt emulsion, Mortar modi�cation, Water proof coating, Roo�ng
Construction & Coating
Sealant, Mattress, Textile coating, Flame retardant foam
Others
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Showa Denko Chloroprene is available in a dry chip form. There are around 30 dry grades that cover a wide range of properties and performance to meet the requirements from automobile, adhesive, construction and general rubber industry �elds.
It is intended for use by persons having technical skill, at their own discretion and risk. Do not use in medical applications involving permanent implantation in the human body. For other medical applications, discuss with your Showa Denko customer service representative.
DRY CHIP General Purpose 5
Bearing pad, Joint, Rubber sheet
Construction
Sponge, Escalator handrail, Mattress
Others
Transmission belt, Hose, Engine mount
Automotive
Foam to foam, Carpet backing, High pressure laminate
Adhesive
Conveyor belt, Gasket, Boots seal,O-ring, Wire and cable
Industrial
CR Business Global Network
Country/CityGermany/Munich
■ Sales office
Company NameShowa Denko Europe GmbH
Country/CityJapan/Kawasaki
■ CR business headquarters, sales office, plant, R&D
Company NameShowa Denko K.K.
USA/New York Showa Denko America, Inc.Singapore/Singapore Showa Denko Singapore (Pte.) Ltd.China/Shanghai Showa Denko (Shanghai) Co., Ltd. Korea/Seoul Korea Showa Chemicals Co.
Profile Showa Denko K.K.
PetrochemicalsOlefins (ethylene and propylene) and organic chemicals(vinyl acetate monomer, ethyl acetate and allyl alcohol)
ChemicalsFunctional chemicals, basic chemicals, industrial gases, high-purity gases, Polychloroprene (CR) , and chlorinated polyethylene (CPE).
ElectronicsHard disks (HDs), compound semiconductors (LED chips), and rare earth magnetic alloys
InorganicsGraphite electrodes and ceramics (alumina and abrasives)
AluminumRolled products specialty components, and beverage cans
OthersLithium-ion battery (LIB) materials, building products, and general trading
Since its foundation in 1939, Showa Denko K.K. has been one of Japan’s leading chemical manufacturers. For more than 70 years we have responded to the changing needs from various markets by continuously developing new chemicals and products in close cooperation with our customers.
Europe
North AmericaAsia
Asia
JAPAN
About us 6
Fast SlowCrystallization Rate
Sol(
Low
)H
igh
400
SD100 SD77S SND57 SD81
671A AE101
654
SD78
Coating, Binder
Asphalt Modification
Dipped Goods (Glove)
Adhesives
572 842A571
115
Cohesion ↑Tensile strength ↑Hardness ↑
Cohesion ↑Tensile strength ↑Hardness ↑
Low temp. resist ↑Dry tack ↑Elongation ↑
Low temp. resist ↑Dry tack ↑Elongation ↑
753
750 650
Gel
Co
nte
nt
LATEX APPLICATION MAP BY CRYSTALLIZATION VS. GEL CONTENT 7
AnionicCopolymer
11.5
1.151.41
8
37
High gel
Very highHighSlow
Very highHigh
Extremely fast
Bondedfibers
Coatings
Adhesives
Adhesives
Dipped goods
Non-wovenfabric
Low modulus
Excellent elasticity
Adhesives
Dipped goods
Non-wovenfabric
Low modulus
Acceleratorfree
Dipped goods
Adhesives
Foam
Sealant
High solid same polymeras 750
Dipped goods
Fabric impregnation (Binder)
Treated paper
Bonded fibers
Dipped goods
Coatings
Carpet backing
Dipped goods
Adhesives
Bonded fibers
Treated paper
Mastics
Adhesives Adhesives Pressuresensitiveadhesives
Primer
Adhesives
Good quickbreak withexcellent stability
Adhesives
Excellentquick breakwith decentstability
Adhesives Elasticizedportlandcement
Sealants
Coatings
Asphaltemulsion
Colloidalstability atlow pH
Contact adhesives
Coating
Mastics
Sealant
Asphaltemulsion
AnionicHomopolymer
12.5
1.131.23
40
41
Low gel
MediumHigh
Medium
LowMedium
Medium-fast
AnionicHomopolymer
12
1.111.23
15
38
High gel
Medium Medium
Fast
Medium Med.-highVery slow
AnionicHomopolymer
12.5
1.131.23
40
41
Med-high gel
Very highHigh
Med.-fast
HighHigh
Medium-fast
AnionicHomopolymer
11.5
1.11123
10
38
High gel
MediumMedium
Fast
HighMedium Very fast
AnionicHomopolymer
11.5
1.11123
10
38
High gel
MediumMedium
Fast
HighMedium
Slow
AnionicHomopolymer
12.5
1.131.23
35
41
Sol
LowMedium-high
Slow
Medium Medium Medium
AnionicHomopolymer
12.5
1.121.23
300
38
Sol
Very highHighSlow
HighHigh
Extremely
AnionicHomopolymer
12.5
1.121.23
300
38
Sol
Very highHighSlow
HighHigh
Extremely
AnionicHomopolymer
12.3
1.131.23
30
40
Med.gel
Very highHigh
Med.-fast
HighHigh
Medium-fast
Non ionicHomopolymer
12.5
1.131.23
200
36
Med-high gel
HighHigh
Med.-fast
High-mediumHigh-mediumMedium-fast
Non ionicCopolymer
7
1.091.24
300
47
Med.gel
HighMediumMedium
Medium Medium
Slow
Contact adhesives
Pressuresensitiveadhesive
Non ionicCopolymer
7
1.081.23
200
47
Sol
LowLowSlow
Low Low
Very slow
AnionicCopolymer
AnionicCopolymer
AnionicCopolymer
12
1.121.23
10
39
Med.gel
HighHigh
Medium
LowMedium
Extremely slow
12
1.121.23
10
39
High gel
HighHigh
Medium-fast
LowMedium
Extremely slow
12
1.131.23
400
39
Med.gel
HighHigh
Medium
LowMedium
Extremely slow
pH, 25℃Specific gravity, 25℃ Latex Polymer
Surface tension, dyn/cm, 20℃
Polymer type
Tensile strengthElongation
ModulusTensile strengthCrystallization rate
Emulsifiers
PolarityHomo/Copolym.
*1)
*1) : pH values decline slowly upon ageing. *2) : Spindle No.2Note
49 59 50 59 50 50 58 55 55 60.5 59 47.5 46.550 50 60
Ozone and weather
resistanceLow modulus Fast curing
Water based adhesives for
foam bonding
Water based adhesives for
foam bondingNon-ionic Non-ionicExcellent flexibility
Water based adhesives for high pressure
laminate
Good wet strength
Fast crystallizing
General purpose
Good tackiness
Grades
Main Feature
Physical Characteristics
Wet gel properties
Cure rateCured Film Properties
400 750 753 650 654 842A 671A 572 571 SND57 SD77S SD100 SD78 AE101 115
・
・・
・・・
・・
・・・
・・
・・・・・
・・
・
・・・・
・・・・
・
・ ・ ・
・
・・
・・
・ ・
・・・
・
・
・・・・
Non-ionic
SD81
・
・
<
Resinate Resinate Resinate Resinate Resinate Resinate Resinate Resinate Resinate Resinate Resinate Resinate Resinate
96 90 110 73 78 47 81 92 88 40 77 78 95 77 95 40
Polyvinylalcohol
Resinate,Non-ionic
Polyvinylalcohol
The information set forth herein is furnished free of charge and is based on technical data that Showa Denko K.K. believes to be reliable. It is intended for use by persons having technical skill, at their own discretion and risk. The handling precaution information contained herein is given with the understanding that those using it will satisfy themselves that their particular conditions of use present no health or safety hazards. Because conditions of product use and disposal are outside our control, we make no warranties, express or implied, and assume no liability in connection with any use of this information. As with any material, evaluation of any compound under end-use conditions prior to specification is essential. Nothing herein is to be taken as a license to operate or a recommendation to infringe on any patents. CAUTION: Do not use in medical applications involving permanent implantation in the human body. For other medical applications, discuss with your Showa Denko customer service representative. Showa Denko Chloroprene is a trademark of Showa Denko K.K. Copyright 2016 Showa Denko K.K. All Rights Reserved.
*2) *2) *2)
<
Solids Content, %
Primary Applications&
Other Characteristics
Brookfield viscosity, mPa・s, 25℃(Spindle No.1, 30rpm)
Softening point, ℃(Creeping temp)
SHOWA DENKO CHLOROPRENE LIQUID DISPERSION PROPERTIES (Typical Values) 8
ACAD
AD40 AG
AF
Fast SlowCrystallization Rate
Mo
on
ey V
isco
sity
, M
L1+
4' @
10
0℃
150
100
50
30
0
WXKT
WXK
SND5
SND8WXJK
WHV140
WHV
WHV100 TW100
TW SND22 WRT TRT
SND43
SND45
SND37
SND48
WD
WKWM1
GNADS
W WXJ
SND35
WB GRTGW
PLOT OF DRY GRADES CRYSTALLIZATION RATE VS. MOONEY VISCOSITY 9
10
Note *: Brookfield viscosity of 5% raw polymer solution in toluene at 25℃, [mPas] **: Brookfield viscosity of 10% raw polymer solution in toluene / hexane(60/40 vol / vol) at 25℃, [mPas]
GENERAL PURPOSE
SHOWA DENKO CHLOROPRENE DRY GRADE PROPERTIES (Typical Values)
** * * *
*
*
The information set forth herein is furnished free of charge and is based on technical data that Showa Denko K.K. believes to be reliable. It is intended for use by persons having technical skill, at their own discretion and risk. The handling precaution information contained herein is given with the understanding that those using it will satisfy themselves that their particular conditions of use present no health or safety hazards. Because conditions of product use and disposal are outside our control, we make no warranties, express or implied, and assume no liability in connection with any use of this information. As with any material, evaluation of any compound under end-use conditions prior to specification is essential. Nothing herein is to be taken as a license to operate or a recommendation to infringe on any patents. CAUTION: Do not use in medical applications involving permanent implantation in the human body. For other medical applications, discuss with your Showa Denko customer service representative. Showa Denko Chloroprene is a trademark of Showa Denko K.K. Copyright 2016 Showa Denko K.K. All Rights Reserved.
GNGRTGWW
WM1WHV
WHV100WHV140
WXJSND5SND8WRTWDWB
WXKWXKTSND37
WKWXJK
SND35SND43SND45
TWTW100SND22SND48
TRTAC
ADSAD
AD40AFAG
42-5934-5234-5242-5134-41
109-130 95-105100-150
42-5167-7632-3742-51
100-12042-5173-89
106-11773-8942-5142-5163-7378-8860-7342-51
85-10242-51
85-10042-5131-4310-3533-46
76-115 40-115 80-130
MediumSlowSlow
MediumMediumMediumMediumMedium
Very SlowVery SlowVery Slow
Extremely slowExtremely slow
MediumVery SlowVery SlowVery SlowMedium
Very SlowExtremely slowExtremely slowExtremely slow
MediumMedium
Very slowVery slow
Extremely slowVery fastVery fastVery fastVery fast
SlowMedium-Slow
Non-staining, sulfur modified G type with best tear strength and flex resistanceGood low temperature properties, G type with best tack for frictioning applicationSulfur modified G type with better heat and compression set resistance than GNStandard grade for general purposes Lower viscosity version of WHigher viscosity version of W for high loading application and general adhesivesLower viscosity version of WHVFor high viscosity adhesiveGood low tempetature properties for general useHigher viscosity version of WXJLower viscosity version of WXJExcellent low temperature propertiesHigher viscosity version of WDBest extrusion and calendering propertiesGood low temperature properties with better extrudabilityHigher viscosity version of WX-K for high loading useBetter extrusion version of WX-K with improved mold releaseBetter mold release version of W with good mill-and flow-abilityImproved mold release version of WXJ with good mill-abilityMore excellent low temperature properties of WRT with improved mold release for injection molding goodsHigher viscosity version of SND-35 with less shrinkageMore excellent low temp. and improved brittleness temp. version of WRT with improved mold release for injection molding goodsSuperior extrusion and calendering grade with good tensile propertiesHigher viscosity version of TW for high loading useGood low temperature properties with better extrudabilityHigher viscosity version of SND-22 with better calender-ability and extrusion-ability having colapse resistanceExcellent low temperature properties with better processabilityAdhesives and paints use with good breakdown propertiesLow solution viscosity version of AD. Low VOC adhesive potentialAdhesives and paints use with good solution viscosity stabilityHigh solution viscosity version of ADExcellent hot bond strength, carboxylatedExcellent sprayability, thixotropic
(Extrusion & calendering)
(Low mold fouling group)
(Specific group for extrusion, calendering)
(Adhesive application)
W Types
W Types
T Types
A Types
(Sulfur-modified group)
(Basic group)
(Crystallization resistant group)
G Types
(Adhesive application)W Types
W Types
W Types
Grades Other CharacteristicsMooney Viscosity[ML 1+4, 100℃]
CrystallizationRateType
The information set forth herein is furnished free of charge and is based on technical data that Showa Denko K.K. believes to be reliable. It is intended for use by persons having technical skill, at their own discretion and risk. The handling precaution information contained herein is given with the understanding that those using it will satisfy themselves that their particular conditions of use present no health or safety hazards. Because conditions of product use and disposal are outside our control, we make no warranties, express or implied, and assume no liability in connection with any use of this information. As with any material, evaluation of any compound under end-use conditions prior to specification is essential. Nothing herein is to be taken as a license to operate or a recommendation to infringe on any patents.
CAUTION: Do not use in medical applications involving permanent implantation in the human body. For other medical applications, discuss with your Showa Denko customer service representative. Showa Denko Chloroprene is a trademark of Showa Denko K.K. Copyright 2016 Showa Denko K.K. All Rights Reserved.
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