Separated Determination of Carbon Black in Chloroprene ...

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Nobuaki Okubo Separated Determination of Separated Determination of Carbon Black in Chloroprene Rubber Carbon Black in Chloroprene Rubber by by Simulation of Heating Rate Conversion Simulation of Heating Rate Conversion

Transcript of Separated Determination of Carbon Black in Chloroprene ...

Nobuaki Okubo

Separated Determination of Separated Determination of Carbon Black in Chloroprene Rubber Carbon Black in Chloroprene Rubber

bybySimulation of Heating Rate ConversionSimulation of Heating Rate Conversion

Simulation of Heating Rate Conversion

Low heating rate measurements

CRTA (Control-Rate Thermal Analysis)

Simulation of Heating Rate Conversion

< Conventional method >

Temperature Temperature

ΔW

ΔW

Simulation of Heating Rate Conversion

Arrhenius Plot for Multiple Reactions

1 / T

ℓog

B

Reaction X Reaction Y

Low Heating Rate

Certain Heating Rate

ΔE = Slope × R

Simulation of Heating Rate Conversion

Algorithm for Simulation of Heating Rate Conversion

DTG peak detection

Output

Peak overlapping N

Peak separation ΔE calculation

ΔE calculation (each peak)

Time - Temperature conversion

Date integration

Y

DTG curve

Peak separation

Time-Temp. Conversion

1000

800

600

400

200

0

0

-20.0

-40.0

-60.0

-80.0

-100.0

TG Measurement Results of Chloroprene RubberSample : SRF70 (CB 37.4wt%)

0.0 1.0 2.0 3.0 4.0Time / hrs

Tem

pera

ture

/ ºC

TG /

%

Measurements Results

Temperature

TG

N2 Air

Carbonaceous-residue

Added CB

Volatile-matter content andHydrocarbon content Rubber Content

Added Carbon Black

Materials

20.130SRF30

29.650SRF50

37.470SRF70

FT50

SRF10

HAF50

SAF50

Sample #

29.650150FT

7.810

65SRF

29.65030HAF

29.65018SAF

CB content(wt%)

CompoundingRatio (phr)

Particle size(nm)

CarbonBlack

Chloroprene Rubber Samples

Materials

20.130SRF30

29.650SRF50

37.470SRF70

FT50

SRF10

HAF50

SAF50

Sample #

29.650150FT

7.810

65SRF

29.65030HAF

29.65018SAF

CB content(wt%)

CompoundingRatio (phr)

Particle size(nm)

CarbonBlack

Chloroprene Rubber Samples

Materials

7.810SRF10

20.130SRF30

29.65065SRFSRF50

37.470SRF70

FT50

HAF50

SAF50

Sample #

29.650150FT

29.65030HAF

29.65018SAF

CB content(wt%)

CompoundingRatio (phr)

Particle size(nm)

CarbonBlack

Chloroprene Rubber Samples

Measurements

InstrumentsTG/DTA6200 Thermogravimetry/Differential Thermal Analyzer

0.01~100ºC/min

0.03µV/0.06µV

0.1µg/0.2µg

±200mg

Horizontal Differential Type

RT ~ 1100ºC

Scanning Rate

DTA RMS Noise/Sensitivity

TG RMS Noise/Sensitivity

TG Range

Balance System

Temperature Range

Measurements

Measurement conditionSample weigh : 5mgSample pan : Pt open panPurge gas flow Rate : 200ml/minTemperature program :

R.T.

800 ºC 800 ºC

20 ºC/min 2 ºC/min

N2 Air

Time

200 ºC

2.00

1.50

1.00

0.50

0.00

TG and DTG Curves for added CB in Chloroprene RubberSample : SRF70 (CB 37.4wt%)

300.0 400.0 500.0 600.0Temperature / ºC

DTG

/ %

/ºC

Measurements Results

TG /

%

-20.0

-40.0

-60.0

-80.0

-100.0

DTG

TG

41.7%37.9%

Added CB: 37.4%

2.00

1.50

1.00

0.50

0.00

TG and DTG Curves for added CB in Chloroprene RubberSample : SRF10(7.8wt%), SRF30(20.1wt%), SRF50(29.6wt%) and SRF70(37.4wt%)

Temperature / ºC

DTG

/ %

/ºC

TG /

%

-20.0

-40.0

-60.0

-80.0

-100.0

300.0 400.0 500.0 600.0

TG

DTG

Compound ratio dependence

Compound ratio dependence

37.941.737.4SRF70

30.032.529.6SRF50

21.022.220.1SRF30

7.37.17.8SRF10

Simulation Method0.1ºC/min (wt%)

Conventional Method2ºC/min (wt%)

Added CB(wt%)Sample

Quantitative results of the added CB with four different compound ratios

2.00

1.50

1.00

0.50

0.00

TG and DTG Curves for added CB in Chloroprene RubberSample : SAF50 (CB 29.6wt%, Particle size 18nm)

Temperature / ºC

DTG

/ %

/ºC

TG /

%

-20.0

-40.0

-60.0

-80.0

-100.0

300.0 400.0 500.0 600.0

TG

DTG

Particle size dependence

17.5%30.3%

Particle size dependence

29.830.929.6FT50

30.032.529.6SRF50

29.533.929.6HAF50

30.317.529.6SAF50

Simulation Method0.1ºC/min (wt%)

Conventional Method2ºC/min (wt%)

Added CB(wt%)Sample

Quantitative results of the added CB with four kinds of particle size

• Effective to the separation of the consecutive weight changes.• Much less measurement time compared to the low heating measurement

and CRTA- Applicative to the measured data.

• Higher accuracy in the quantitative analysis of CB in rubbers compared tothe conventional method.

Simulation of Heating Rate Conversion ;

Thus Simulation of Heating Rate Conversion method enables the higher accuracy the quantitative analysis without lowering measurement efficiency.This method is effective for the quantitative analysis of CB in

rubbers.

Summary