What is MeCaTeC - Castolin Eutectic

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Transcript of What is MeCaTeC - Castolin Eutectic

MeCaTec Flyer_ENGLISH.inddSurfacing technology polymers for cold rapid repairs
Repair and protection for all metals, thin and thick sections or complex geometry
High temperature resistant
Environmentally friendly
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What is MeCaTeC® ? The MeCaTeC® range of advanced polymer surfac- ing formulations from Castolin Eutectic provides fast practical solutions to a wide variety of industrial maintenance and repair problems caused by prema- ture wear of critical parts used in manufacturing machinery and equipment. MeCaTeC® is ideal for anti-wear coating and repair of all metals, including difficult-to-weld metals such as Ni-Hard castings. Our range of MeCaTeC® is environmentally friendly as is contains no VOC and is halogen free.
MeCaTeC® Primary Applications Unique Benefits Max. service
temperature °C
repairs
even at +5°C
101P Paste for general
102P Paste for anti-corro-
Smooth surface finish
A3 Paste for anti-erosion
A5 Paste for anti-erosion Kevlar® fibres for resilience.
Very thick coatings
A5HT Paste for anti-erosion
A6SH Paste for anti-erosion
Product Overview
Before the
application of
* brief exposure
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Works on all Metals MeCaTeC® formulae are particularly suited for rapid, cold repair surface coatings on:
Unweldable metals, alloys or castings
Non-metallic surfaces such as concrete, ceramics, rubber, etc.
Machine parts of any size, intricate geometry or shape
Components with thick walls or fragile sections
Environmentally Friendly MeCaTeC® is easy to apply manually, requiring no equipment, power supply or gases which makes it ideal for repairing machine parts either on-site or in the workshop.
The MeCaTeC® formulae are environmentally friendly as they are free of VOC (Volatile Organic Compounds) and of halogen.
Before the
application of
Chutes for clinker
Sand pumping equipment
Repairing worn housing of a silicate plant with MeCaTeC®
What is the process of MeCaTeC® ? MeCaTeC® is a synthetic, thermosetting polymer with a three dimension- ally cross linked network structure, reinforced with advanced, composite compounds.
MeCaTeC® formulations are available in easy-to-apply Paste or Fluid forms which, after mixing the bulk polymer and hardening reagent ingredients, rapidly solidify and polymerise completely at ambient temperatures.
Application Open cast mining Industry At the beginning of the production of Calcium carbonate, the raw mate- rial is still in a liquid state with some particles in suspension. The cast iron pumps are subjected to severe corrosion of salts and to abrasion due to the elements insuspension. The corrosion is so high to cause a sweating of the product through the porosity caused by the corrosion.
Solutions
External and internal treatment with MeCaTeC® 103 F, then coating with MeCaTeC® A6 to reinforce and re- build the pump giving thickness and resistance to abrasion and corrosion. Thanks to this wear protection we have doubled the service life com- pared to the previous solution which was a blue grain molecular product and will also avoid the transudation of the product caused by the porosity of cast iron.
Cost Savings
Worn pump after 150 days services Refurbished pump with MeCaTeC®
TeroLink World Cup Winner 2010 Application
Before With Castolin Eutectic
Price per new part 20 000 € Cost of Castolin Eutectic Procedure
1 000 €
Previous service life 150 days Actual service life 300 days Nr. of parts used annually
2.4 Nr. of parts used annually
1.2
LPF *
+100 %
Product Portfolio - Widest in the Industry
Together with our sister company, the Messer Group, we can offer our customers a very powerful range of products and services. Being «Part of the Messer World» means:
Investment of over €420 million
More than 6,000 motivated employees
Over 100 factories to meet customer needs
Technical sales support in over 120 countries
2,000 technical sales people in the field with our customers every day
Castolin Eutectic Locations
CASTOLIN EUTECTIC
Training To increase customer know- how in wear technology and repair techniques, we have developed a full line of seminars and training programs, teaching all relevant personnel from welders and engineers to sales teams and managing directors.
Metallurgical Laboratory
Application database The unique TeroLink database of Casto- lin Eutectic contains more than 7.600 fully documented approved applica- tions from around the globe. The case studies include photographs, technical data, detailed descriptions and cost-sa- ving analyses.
Wearfacing micrograph
HISTORY OF CASTOLIN EUTECTIC
ADDRESSES OF CASTOLIN EUTECTIC COMPANIES IN EUROPE Austria, Hungary, South East Europe Castolin GmbH Brunner Strasse 69 1230 Wien +43 (0)1 869 45 41 0
Belgium MEC Benelux nv / sa – Castolin Eutectic Rue des Ateliers, 11 7850 Enghien (Edingen) +32 (0)2 888 24 51
Czech Republic Messer Eutectic Castolin spol.s.r.o. Trojska 80/122 18200 Praha 8 +420 2-830 900 77
France Messer Eutectic Castolin SARL 22, Av. du Québec BP 325 Z.A. Courtaboeuf 1- Villebon 91958 Courtaboeuf Cedex +33 (0)1 69 82 69 82
Germany Castolin GmbH Gutenbergstrasse 10 65830 Kriftel +49 (0)6192 403 0
Netherlands SA Messer Eutectic Castolin Benelux NV Rotterdamseweg 406 2629 HH Delft +31 (0)15 256 92 03
Norway Castolin Scandinavia NUF Hammaren 13 4056 Tananger +47 (0)516 925 10
Poland Messer Eutectic Castolin Sp.z.o.o. P.O. Box 502, ul. Robotnicza 2 44-100 Gliwice +48 (0)32 230 67 36
Portugal Castolin Portugal Rua Maestro Ferrer Trindade, 4B 2770-201 Paco de Arcos +351 (0)707 200 855
Russia Messer Eutektik Castolin Ltd. Ul. Bolschaja Tulskajya 10/9, Office 9506 115191 Moscow +7 (0)495 771 74 12
Slovakia Messer Eutectic Slovensko s.r.o. Krajná 10 821 04 Bratislava +421 (0) 2 48 20 99 91
Spain Castolin Iberica S.A. P. I. de Alcobendas c/ San Rafael, 6 28108 Alcobendas (Madrid) +34-(0)91 490 03 00
Sweden, Denmark, Finland Castolin Scandinavia AB Transportgatan 37 42204 Hisings-Backa, Sweden +46 (0)31 570 470
Switzerland Messer Eutectic Castolin Switzerland SA Swiss Market Center Industriestrasse 34 8108 Dällikon +41 (0)44 847 17 17
Turkey Castolin Kaynak San. Ve Tic. Ltd. Sti. Yukari Dudullu Mahallesi Bostanci Yolu Sehit Sokak 53 34775 Ümraniye / Istanbul +90 (0)216 313 28 00
United Kingdom & Ireland Castolin Eutectic Ltd. Unit 10, Merse Road North Moons Moat Redditch B98 9NZ +44 (0)1527 582 200
For all others Countries please contact: Messer Eutectic Castolin Switzerland SA Export Market Center P.O. Box 360 1001 Lausanne Switzerland +41 (0)21 694 11 11
1906: Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman. His stroke of genius: to discover a way of welding cast iron at low temperature; in the following years, this innova- tion was further developed for all industrial metals including aluminium alloys.
1940: Foundation of Eutectic Welding Alloys Corporation in New York
1952: Foundation of Castolin France
1959: Foundation of Eutectic Japan Ltd
1962: Foundation of Eutectic India Ltd
1960’s:International consolidation under Castolin Eutectic
1970’s:Creation of training centers for Maintenance & Repair techno- logies
1978: Establishment of World Head Quarters in St-Sulpice, Switzerland
2000: Merger with Messer Cutting & Welding and creation of the MEC Group - Messer Eutectic Castolin
2005: Part of the Messer World
2006: 100 years of innovation, service and quality.
For more information or contact addresses, please visit our websites www.castolin.com or www.eutectic.com
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested
product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability
or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable
law and non-infringement of the rights of others, and Messer Eutectic Castolin and its affiliates shall have no liability in respect there of.
Your resource for protection, repair and joining solutions
Ask for a demonstration from our Application Specialists.
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