WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck...
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Transcript of WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck...
WELCOME
Part 1: Company Profile
Established in Dec. 1987Head office in Taipei TWN
Dongguan BonteckEstablished in Jan.2001915 people
Kunshan Bonteck Established in July, 2003500 people
Dongguan Bonteck
75.49%
6.45%
1.94%
9.67%
6.45%
Staff 90
Engineer 18
Tooing Technican 60QC Dept 70
Operator 677
Total : 915poeple
Organization Chart
General Manager
Vice Manager
QMS Rep.
R & D Dept.Die-casting
Dept.Product
Dept. Sales Dept. Admin. Dept.Q. C Dept.
Gen.Affairs Sec.
Customs Affairs Sec.
Financial Sec.
Logistics Sec.
Metal Stamping
Sec.
A´ssy Sec.
Tooling Sec.
Prod.Eng Sec.
M´fg Sec.
D.C.C
QC Sec. for Die-casting
M. E.
E. E
T. D. CQC Sec. for A´ssy
Domestic Sec.
Overseas Sec.
Prod. Contl Sec.
Turnover /Dongguan Bonteck
0.94 5.73
12.32
17.88
25
2002 2003 2004 2005 2006
unit: Millioncurrency:USD
Application filed of Products
• 76% for 3C Parts• 12% for Auto Parts• 5% for lighting Parts• 7% for others
12%(Auto)
7% (Other)
5%(Lighting)
76% (3C)
AL. Casting Parts
For LCD TV
For Auto / Lighting
For LCD Display
Zinc-Casting Parts
For LCD Display
For Notebook Parts
Major Customers
List in alphabetical
BenQ ( For Dell) Fagerhult ( in Sweden, For Lighting) Foxcnn ( For EMC) Liteon (For Dell / HP / IBM / PHILIP) Primax ( For Computer/Communication
Accessories) Protex ( For Auto Parts) Tatung ( For HP )
Part 2: Developing & Tooling
Design Tools:
• Auto Cad
• Pre E Solid work
• Flow Analysis
M.E Engineer’s Experience
Year Ave. 4.30 Years121110
987654321
1 PersonTotal:13 Persons
234 2
Tooling Equipment
No. Equipment Q'ty
1 Machining Center 2sets
2 EDM 2sets
3 Wire-cutting Machine 2sets
4 Milling Machine 5sets
5 Rotation-Arm Drilling Machine 1set
6 High-Speed Lathe 1set
7 Grinding Machine 3sets
8 CNC Machine 2sets
TOTAL 18Sets
Tooling Ability
Designing 1-3days M’tl preparing 2-4 days Rough Machining 1-3days CNC 1/2-3days Hardened 2-3 days EDM/ Fine CNC/wire cutting 5-7days Polishing 1-3days Assembling &Testing 1/2-3days
T1 within 14-30 daysT1 within 14-30 days
Ave. 20Sets / MonthAve. 20Sets / Month
•Stand Base- Front for HP 32” LCD TV
• AL. Die-casting in N.W 4.00kg
• Tooling weight: 5.20 Tons
Total days used: 28days
• Dell 19” LCD Monitor Base
• AL. Die-casting, N.W 405g
• Tooling weight: 605kg
Total days used: 20 days
Examples
Tons Q'ty Remarks
AL. 650T 1sets New Machine
Casting 400T 2sets 420T * 1 set
350T 3sets will be in house in March
200T 2sets
160T 1set
Zinc 150T 4set
Casting 80T 1sets
TOTAL 15 Sets
Die-Casting Eqiupment
Part 3: Manufacturing
After-operation Equipment
Descriptions Total Q'ty
Air Power Press 115T*1; 80T*1; 45T*1;25T*1;15T*2 6 sets
Hydraulic Press 50T*9; 35T*7;25T*2; 15T*2 20sets
Drlling Multi-head * 19sets 19sets
Single-head*1sets 1set
Tapping Multi-head * 29sets 29set
Single-head*1sets 1sets
TOTAL 76 Sets
Multi-tool Drilling & Tapping machines
•9-Heads Tapping Machine
8-Heads Horizontal Drilling Machine
Finishing Equipment
No.: Descriptions Q'ty
1 Bead Blasting 1set
2 Sand Blasting 2sets
3 Sand-belt Grinding 16sets
4 Polishing 5sets
5 Vibration Grinding 5sets
6 Ultra-Sonic Cleaning 1set
7 Flash-Cleaning Machine 1set
TOTAL 31 Sets
Soft Blasta
Ultra-high speed blasting with nylonBeeds to clean the Flash from the casting parts
Part 4: QMS
We are
ISO9001 QMS
recognized
in April, 2002
ISO / TS 16949
QMS upgraded
ISO / TS 16949
in Dec. 2004
ISO 14001
Concerning Environmental Protection & Safety …
Certificated for 14000 in Sep, 2005
Quality Policy
Technique ( 技術創新 ) Innovation
Continuous ( 品質向上 ) Improvement Customer ( 客戶滿意 ) Satisfaction
Quality Assurance System
Customer
Requirements
Control on Material˙BOM & Specification ˙ROHS verification
PPAP
Process control planning˙QC flow chart ˙IE/ Control plan/ SPC/ MSA
In house: Training/TPM/MRP/IE/ 6S
Process control
Supplier: SQA/ SQE/ SCAR / ROHS
˙System effective reviewing ˙Performance reviewing ˙Internal audit˙QCC/ Overture improve
Continuous Improvement˙8D CAR ˙Process reviewing˙Product audit / OOBA
Customer
Satisfaction
APQP
˙Project team assignment˙Possibility evaluation˙Developing plan˙Tooling design & reviewing˙Samples verification ˙FAI
LAR
DPPM
Main Equipment for Inspection
Adhesiveness Tester
No.: Descriptions Q'ty
1 Coordinate Measuring Machine 1set
2 Salt Spraying Tester 1set
3 Temperature & Humidity Tester 1set
4 Painting Hardness Tester 1set
5 Height Gauge 1set
6 Adhesiveness Tester 1set
7 Tension Guage 1set
Total 7 Sets
Temperature & Humidity Testing Chamber
Painting Hardness Tester
Coordinate Measuring Machine
Salt Spraying Tester
Company Vision
Engineering Quality System Manufacturing
Qualified Supplier
Customers
American Europe Japan Others
THANK YOU!