VJS/AG/36VARIJIG VARIABLEANGLE GUIDE 36” (915mm)

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Dear Customer

Thank you for purchasing this Trend product, wehope you enjoy many years of creative andproductive use.

Please remember to return your guarantee cardwithin 28 days of purchase.

CONTENTSTECHNICAL DATA _____________________1SAFETY____________________________2-3ITEMS ENCLOSED ____________________4DESCRIPTION OF PARTS_______________5ASSEMBLY & ADJUSTMENT ____________6– Adjusting Guide Angle _________________7– Preset Angles _______________________7– Adjusting Extrusion Position to Main Body _7– Zeroing Protractor Guide _______________7– Setting Zero Scale Plate _______________7OPERATION __________________________8 – Setting Guide Angle ___________________8– Marking out the Cut Line _______________8– Clamping ___________________________9– Routing or Sawing using the Angle Guide ____9ACCESSORIES _______________________9MAINTENANCE ______________________10ENVIRONMENTAL PROTECTION________10GUARANTEE ________________________10SPARE PARTS– Spare Parts List ____________________11– Spare Parts Diagram ________________12

TECHNICAL DATAExtension thickness 15.8mmExtension width 54.0mmWorking length at 90º: Router 915mm*

Circular Saw 780mm**

Angle range 25° to 155°Preset angle 30°, 45°, 60°, 90°, 120°, 135°, 150°Tolerance ±0.2˚Weight 1.83kg

* With lead-in of 110mm and lead out of 55mm.** With lead-in of 125mm and lead out of 125mm.

The following symbols are used throughout thismanual:

Denotes risk of personal injury, loss oflife or damage to the tool in case of non-observance of the instructions in thismanual.

Refer to the instructions manual or yourpower tool.

This unit must not be put into service until it hasbeen established that the power tool to beconnected to this unit is in compliance with2006/42/EC (identified by the CE marking on thepower tool).

INTENDED USEThis accessory is intended to be used with aportable circular saw, jigsaw or plunge routerwith suitable cutter fitted to cut man-madeboards and natural timbers at various anglesfrom 25° to 155°.� If you require further technical

information or spare parts, please callTrend technical support on 01923249911 or visit www.trend-uk.com

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SAFETYWARNING:

Observe the safety regulations in theinstruction manual of the power tool to beused. Please read the followinginstructions carefully. Failure to do socould lead to serious injury. When usingelectric tools, basic safety precautions,including the following should always befollowed to reduce the risk of fire, electricshock and personal injury. Also observeany applicable additional safety rules.Read the following safety instructionsbefore attempting to operate this product.

PLEASE KEEP THESEINSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to TheProvision and Use of Work EquipmentRegulations 1998, and any subsequentamendments.

Users should also read the HSE/HSCSafe Use of Woodworking MachineryApproved Code of Practice and GuidanceDocument and any amendments.

Users must be competent withwoodworking equipment before using ourproducts.

IMPORTANT NOTE:

Residual Risk. Although the safetyinstructions and operating manuals forour tools contain extensive instructions onsafe working with power tools, everypower tool involves a certain residual riskwhich cannot be completely excluded bysafety mechanisms. Power tools musttherefore always be operated withcaution!

General1. Disconnect power tool and attachment

from power supply when not in use,before servicing, when makingadjustments and when changingaccessories such as cutters. Ensureswitch is in “off” position. Alwaysensure cutter has stopped rotating.

2. Always mount the power tool,accessory or attachment in conformitywith the instructions. Only useattachment and accessories specifiedin the power tool manual. The tool orattachment should not be modified orused for any application other thanthat for which it was designed. Do notforce tool.

3. Keep children and visitors away. Donot let children or visitors touch thetool, accessory or attachment. Keepchildren and visitors away from workarea. Make the workshop child proofwith padlock and master switch.

4. Dress properly. Do not wear looseclothing or jewellry, they can becaught in moving parts. Rubbergloves and non-skid footwear is

recommended when workingoutdoors. Wear protective haircovering to contain long hair.

5. Consider working environment. Donot use the product in the rain or in adamp environment. Keep work areawell lit. Do not use power tools neargasoline or flammable liquids. Keepworkshop at a comfortabletemperature so your hands are notcold. Connect machines that are usedin the open via a residual currentdevice (RCD) with an actuationcurrent of 30 mA maximum. Use onlyextension cables that are approved foroutdoor use.

6. The accessory or attachment must bekept level and stable at all times.

7. Keep work area clean. Clutteredworkshops and benches can causeinjuries. Ensure there is sufficientroom to work safely.

8. Secure idle tools. When not in use,tools should be stored in a dry andhigh or locked up place, out of reachof children.

9. For best control and safety use bothhands on the power tool andattachment. Keep both hands awayfrom cutting area. Always wait for thespindle and cutter to stop rotatingbefore making any adjustments.

10.Always keep guards in place and ingood working order.

11.Remove any nails, staples and othermetal parts from the workpiece.

12.Maintain tools and cutters with care.Keep cutters sharp and clean forbetter and safer performance. Do notuse damaged cutters. Followinstructions for lubricating andchanging accessories. Keep handlesdry, clean and free from oil andgrease.

13.Maintain accessories. Do not usedamaged accessories. Only useaccessories recommended by themanufacturer.

14.Check damaged parts. Beforeoperation inspect the attachment, thepower tool, the cable, extension cableand the plug carefully for signs ofdamage. Check for alignment ofmoving parts, binding, breakage,mounting and any other conditionsthat may effect its operation. Have anydamage repaired by an AuthorisedService Agent before using the tool oraccessory. Protect tools from impactand shock.

15.Do not use tool if switch does not turnit on or off. Have defective switchesreplaced by an Authorised ServiceAgent

16.Don't over reach. Keep proper footing

and balance at all times. Do not useawkward or uncomfortable handpositions.

17.Don’t abuse the cable. Never carrypower tool or accessory by cord orpull it to disconnect from the socket.Keep cord from heat, oil and sharpedges. Always trail the power cordaway from the work area.

18.Connect dust extraction equipment.If devices are provided for theconnection of dust extraction andcollection facilities, ensure these areconnected and properly used.

19.Check all fixing and fastening nuts,bolts and screws on power tool,attachment and cutting tools beforeuse to ensure they are tight andsecure. Periodically check whenmachining over long periods.

20.Stay alert. Watch what you are doing.Use common sense. Do not operatetools when you are tired, under theinfluence of drugs or alcohol.

21.Personal Protective Equipment (PPE)for eye, ear and respiratory protectionmust be worn. All PPE must meetcurrent UK and EU legislation.

22.Do not leave tools runningunattended. Do not leave tool until itcomes to a complete stop.

23.Always clamp workpiece beingmachined securely.

24.Only use cutting tools forwoodworking that meet EN847-1/2safety standards, and anysubsequent amendments.

25.Vibration levels. Hand held powertools produce different vibrationlevels. You should always refer to thespecifications and relevant Health &Safety Guide.

Routing Safety1. Read and understand instructions

supplied with power tool, attachmentand cutter.

2. Keep hands, hair and clothing clear ofthe cutter.

3. Remove adjusting keys andspanners. Check to see that keysand adjusting spanners are removedfrom the router tool, cutter andattachment before turning router on.Make sure cutter can rotate freely.

4. Noise. Take appropriate measuresfor the protection of hearing if thesound pressure of 85dB(A) isexceeded. Routing sound pressuremay exceed 85dB(A), so earprotection must be worn.

5. Eye protection. Always wear eyeprotection in the form of safetygoggles, spectacles or visors toprotect the eyes.

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6. Respiratory protection. Wear a faceor dust mask, or powered respirator.Dust masks/filters should be changedregularly.

7. Do not switch router on with the cuttertouching the workpiece. At the end ofthe cut, release the router plunge andallow spindle to stop rotating. Neveruse the spindle lock as a brake

8. The direction of routing must alwaysbe opposite to the cutter's direction ofrotation. Do not back-cut or climb-cut.

9. Check before cutting that there are noobstructions in the path of the router.Ensure there are no obstaclesbeneath workpiece when cutting fullthickness, and that a sacrificial worksurface is used.

Router Cutter Safety1. Cutting tools are sharp. Care should

be taken when handling them. Do notdrop cutters or knock them againsthard objects. Handle very smalldiameter cutters with extra care.Always return cutter to its packagingafter use.

2. Always use cutters with a shankdiameter corresponding to the size ofthe collet installed in your tool.

3. The maximum speed (n.max) markedon the tool, or in instructions or onpackaging shall not be exceeded.Where stated the speed range shallbe adhered to. Recommended speedsare shown in the Trend RoutingCatalogue and/or website.

4. Always use router cutters in a router.Drill and boring bits must not be usedin a router. Router cutters must onlybe used for the material cuttingapplication for which they aredesigned. Do not use on metal ormasonry.

5. Never use cutters with a diameterexceeding the maximum diameterindicated in the technical data of thepowertool or attachment used.

6. Before each use check that the cuttingtool is sharp and free from damage.Do not use the cutting tool if it is dull,broken or cracked or if in any otherdamage is noticeable or suspected.

7. Cutters should be kept clean. Resinbuild up should be removed at regularintervals with Resin Cleaner®. Theuse of a PTFE dry lubricant willreduce resin build up. Do not usePTFE spray on plastic parts.

8. When using stacked tooling (multi-blade, block and groover etc.) on aspindle arbor, ensure that the cuttingedges are staggered to each other toreduce the cutting impact.

9. Cutter shanks should be inserted intothe collet all the way to the line

indicated on the shank. This ensuresthat at least 3⁄4 of the shank length isheld in the collet. Ensure clampingsurfaces are cleaned to remove dirt,grease, oil and water.

10.Observe the correct assembly andfitting instructions in the routerinstruction manual for fitting the collet,nut and cutter.

11.Tool and tool bodies shall be clampedin such a way that they will notbecome loose during operation. Careshall be taken when mounting cuttingtools to ensure that the clamping is bythe shank of the cutting tool and thatthe cutting edges are not in contactwith each other or with the clampingelements.

12. It is advisable to periodically checkthe collet and collet nut. A damaged,worn or distorted collet and nut cancause vibration and shank damage.Do not over-tighten the collet nut

13.Do not take deep cuts in one pass;take several shallow or light passes toreduce the side load applied to thecutter and router. Too deep a cut inone pass can stall the router.

15. In case of excessive vibrations whilstusing the router stop immediately andhave the eccentricity of the router,router cutter and clamping systemchecked by competent personnel

15.All fastening screws and nuts shouldbe tightened using the appropriatespanner or key and to the torquevalue provided by the manufacturer.

16. Extension of the spanner or tighteningusing hammer blows shall not bepermitted.

17.Clamping screws shall be tightenedaccording to instructions provided bythe manufacture. Where instructionsare not provided, clamping screwsshall be tightened in sequence fromthe centre outwards.

Using Routers In A Fixed Position

1. Attention should be made to theHSE’s Safe Use of Vertical SpindleMoulding Machines Information SheetNo.18 and any revisions.

2. After work, release the router plungeto protect the cutter.

3. Always use a push-stick or push-blockwhen making any cut less than300mm in length or when feeding thelast 300mm of the cut.

4. The opening around the cutter shouldbe reduced to a minimum usingsuitably sized insert rings in the tableand closing the back fence cheeks orfitting a false fence on the back fence.

5. Whenever possible use a workholding device or jig to secure

component being machined. Ensureany attachment is securely fitted to theworkbench, with table surface atapproximately hip height.

6. Use a No-Volt Release Switch. Ensureit is fixed securely, easily accessibleand used correctly.

7. In router table (inverted) mode, standto the front right of the table. Thecutter will rotate anti-clockwise whenviewed from top so the feed directionis from the right (against the rotation ofthe cutter). In overhead mode, standto the front left of the machine tableand the feed direction is from the left.

8. Do not reach underneath table or putyour hands or fingers at any time inthe cutting path while tool is connectedto a power supply.

9. Never thickness timber between theback of the cutter and the backfence.

Useful Advice When Routing1. Judge your feed rate by the sound of

the motor. Feed the router at aconstant feed rate. Too slow a feedrate will result in burning.

2. Trial cuts should be made on wastematerial before starting any project.

3. When using some attachments e.g. arouter table or dovetail jig, a fineheight adjuster is recommended.

4. When using a template guide bush,ensure there is sufficient clearancebetween cutter tip and inside edge ofbush and that it cannot come intocontact with collet and nut. Ensurecutter and guide bush are concentric.

Router Cutter Repair/Maintenance1. Repair of tools is only allowed in

accordance with the manufacturersinstructions.

3. The design of composite (tipped) toolsshall not be changed in process ofrepair. Composite tools shall berepaired by a competent person i.e. aperson of training and experience, whohas knowledge of the designrequirements and understands thelevels of safety to be achieved.

4. Repair shall therefore include, e.g. theuse of spare parts which are inaccordance with the specification ofthe original parts provided by themanufacturer.

5. Tolerances which ensure correctclamping shall be maintained.

6. Care shall be taken that regrinding ofthe cutting edge will not causeweakening of the body and theconnection of the cutting edge to thebody.

Version 7.1 06/2006

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ITEMS ENCLOSED

ITEMS REQUIRED

� Plunge router (or jigsaw/circular saw).

� Clamps x 3.

� Hand tools.

x1

x1

x2x2

x1

x1

x1

x1

x1

x1

x1

x1

x2x2

x2

x2

GU

AR

AN

TE

E

VJS/AG/36

(fitted to protractor)

x2

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DESCRIPTION OF PARTS

A Alloy extrusion 42” with scale and end caps

B Main body with protractor plate and scale

C Bottom rail

D Zero scale plate

E Alloy connector

F Alloy connector to extrusion knobs (male)

G Alloy connector to protractor knobs (female)

H Alloy connector to protractor plate fixing screws

I Plastic washer

J T-nut

K Knurled locking knob

L Adjustable locking lever (female)

M Adjustable locking lever plastic washer

N Main body to rail fixing screws

O Main body to rail fixing screw washers

P Zero scale plate fixing screws

Q Knurled angle locking knob park

R Metal washer

S Hex key 3mm A/F

T Endcap

U Instructions

U

N

O

S

K

L

M

R

R

R

Q

P

D

G

C

B

H

A

F

I

J

E

T

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The angle guide requires assembly before use,please use the drawing on page 5 as a guide.

� Remove knurled locking knob and place inpark on the protractor.

� Place plastic washer and metal washer onstud on protractor assembly and fit adjustablelocking lever.

ASSEMBLY & ADJUSTMENT

Park

Metal Washer

Plastic Washer

� Remove end caps on the extrusion andslide the two T-nuts into the slot of theextrusion.

� Refit end caps to alloy extrusion.

� Fit fixing screws into the alloy connector (thehex head sits in the channel) and then themetal washers. Loosely tighten female knobsonto the screws.

� Fit the alloy connector to the alloy extrusionby locating the two holes of the alloyconnector with the two T-nuts in the alloyextrusion. Place the plastic washers overeach hole and secure with the male knobs.

Adjusting Guide Angle� Loosen the locking lever and angle the

extrusion at the required angle.

� Lock angle protractor by tightening thelocking lever.

� The angle guide has a range from 25º to 155º.

9080

7080

70

50

60

4030

05

5

6050

4030

155°

25°

� Tighten the two male knobs.

� Place alloy extrusion and connector assemblyon the protractor body washers and tightenthe male knobs to secure.

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90°

60°120°

45°

135°

30°

150°(-30º)

(-45º)

(-60º)

Preset Angles

Adjusting Extrusion Position to Main Body� Loosen the alloy connector to extrusion knobs to

allow the extrusion to be slid backwards orforwards along the alloy connector.

� Ensure both T-nuts remain in the extrusion slot.

� Once position is achieved, lock the knobs tosecure.

Preset Angles� When using a preset angle, position the

extrusion and protractor at the required angleand use the knurled locking knob in the holeto lock the guide.

� When not in use the knurled locking knob canbe stored in the park on the protractor

If the extrusion is used with the endcaps removed ensure when slidingthe extrusion that both T-nuts remainin the extrusion slot.

Zeroing Protractor GuideThe variable angle guide is factory set, howeverit has been designed so that the angle protractorcan be zeroed. The bottom rail is secured to themain body by three machine screws that can beloosened with the supplied hex key. Two of thescrews run through slots, which allow the bottomrail to be pivoted slightly, either forward orbackwards which will allow for zeroing.

To zero angle guide:-

� Remove alloy extrusion and alloy connector from the main body assembly.

� Loosen the adjustable locking lever, and place the knurled locking knob at the 90°position in the protractor, and tighten down. This locks the protractor in position.

� Loosen the three socket head screws that hold the bottom rail to the main body using the hex key, so the bottom rail can move.

� Using a try square position a planed timber batten (12mm to 18mm thick) to the bench perpendicular to an edge, leaving about 100mm projecting from the bench edge, and clamp securely (ensuring clamps will not get in the way of the main body assembly).

321

0 90

30

30

55

Knurled locking knob

Batten

Square

Clamp

Bench

Clamp90°

� Position the main body assembly so that theloose bottom rail is up against the benchedge and slide main body assembly towardsthe timber batten. Adjust the main bodyassembly (by pivoting slightly) so the end ofthe protractor is touching the batten along theprotractor ends entire length.

0 90

30

30

55

321

0 90

30

30

55

� Ensure the bottom rail is touching the benchedge along its length and lock the sockethead screws with the hex key.

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OPERATION

Setting Guide Angle� Set the angle guide to the required angle,

either using the preset angles on theprotractor and the knurled locking knob, or byusing the adjustable locking handle for otherangles.

� Always ensure the adjustable locking handleis tight.

� The alloy extrusion can slide along the alloyslide bracket to suit the application, and thenlocked in place using the male locking knobs.

� For sawing, the alloy extrusion should be setproud (lead-in) of the component edge atleast 125mm to give the saw base-plate asufficient guidance area. A 125mm lead-outshould also be used.

� Always check the alloy extrusion is longerthan the component, so the power tool isalways guided.

Marking Out for the Cut LineTo set the angle guide to a cut line marked onthe material, measure the distance from theblade or cutter edge to the base edge of the sawor router. This is the offset. Transfer this offsetfrom the cut line and draw a new line. This newline is the position for the angle guide. If thesame saw, or same router and router cutterdiameter combination are being used, twospacers can be made to the same width as theoffset to aid setting up in future.

X= Offset distance required from edge of guideto edge of cutter or blade.

The alloy extrusion can be removedfrom the main body assembly byloosening the female locking knobsand lifting the extrusion up and away.

The angle guide must have a lead-in and lead-out of the component to ensure the router or sawbase plate is always guided. When using arouter at 90º the lead-in should be about 110mmand lead-out minimum 55mm. This gives amaximum router crosscut of 915mm. Whenusing a circular saw at 90º the lead-in should beabout 125mm and lead-out 125mm. This gives amaximum saw crosscut of 780mm.

As the angle is changed from 90º, the crosscutcapacity will be reduced. Furthermore the lead-inmay need to be increased accordinglydepending on the orientation of the protractorassembly. Please see below:

0 90

30

30

5

Lead-out

Lead-in

0

90

30

30

5

Lead-out

Lead-in

Lead-in

Lead-out

45º

90º

0

90

30

305

130º

05

x

x

x

(x) Lead-in Lead-out

= 915mm 110mm 55mm

= 780mm 125mm 125mm

= 590mm 200mm 55mm

= 530mm 200mm 125mm

= 630mm 110mm 55mm

= 580mm 125mm 125mm

Crosscut Capacity

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ClampingAlways use a minimum of two clamps to hold themain body assembly of the angle guide to thecomponent and a third clamp to clamp extrusion.

The material being cut will need tosupported and clamped securely.

When carrying angle guide ensureboth protractor assembly and alloyextrusion are held safely.

Clamp

Clamp

Component

Always place power tool to the righthand side of the alloy extrusion, toprevent the cutting tool cutting intothe main body assembly.

Routing or Sawing using the Angle GuideBefore cutting ensure the router or saw will runalong the length of the alloy extrusion withoutfouling. Always place the power tool to the righthand side of the alloy extrusion.

� Ensure power tool cable cord is kept clear ofcutting area, and that the cutting blade will notdamage anything below the component.

� Always feed the power tool the correct wayalong the alloy extrusion.

� When using a saw, ensure the circular sawmotor body does not foul the assembly. Adjustthe saw plate to raise the motor higher ifnecessary.

When using a portable circular saw,which has a left sided motor body,ensure the depth of cut is set so thatthe motor body is a minimum 35mm(1-3/8”) above the component.Alternatively if practical use the sawfrom the other end of the extrusion.

Regularly check knobs, handles andlocking nuts are tight.

� If a housing is being routed which is widerthat the router cutter, the angle guide can berepositioned for the second cut, by looseningthe clamps, moving to new position and thenclamping again.

ACCESSORIESOnly use original Trend accessories:

Two types of friction clamp are available. Theycan be used with the guide between 30º to 150º.One clamp is fitted at either end of the extrusion.Please note at shallow angles the clamp pad willoverhang the edge of the component.

Ref. VJS/CKSliding friction clamp (pair) clampingthickness 32mm (1 1/4”)

Ref. VJS/CK/L Sliding friction clamp (pair) clampingthickness 51mm (2”)

VJS/CK/L Clamp

Alternatively a pair of accessory friction slidingclamps can be used. Please see AccessoriesSection. Once the end caps has been removed,they are inserted into each end of the extrusionand slid into the required positions.

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MAINTENANCEThis accessory has been designed to operateover a long period of time with minimum ofmaintenance. Continual satisfactory operationdepends upon proper tool care and regularcleaning.

Cleaning� Keep the grooves on the extrusion and

knob threads clear of sawdust.Regularly clean with a soft cloth.

Lubrication� Your accessory requires no additional

lubrication.

Storage� Store accessory safely on wall hooks.

ENVIRONMENTALPROTECTIONRecycle raw materials instead of disposingas waste.Packaging should be sorted for environmentalfriendly recycling. The product and itsaccessories at the end of its life should besorted for environmental-friendly recycling.

GUARANTEEThe accessory carries a manufacturersguarantee in accordance with the conditions onthe enclosed guarantee card.

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VJS/AG/36 - SPARE PARTS DIAGRAM v1.0 01/2010

Item Qty. Desc. Ref.1 1 Extrusion 1070mm WP-VJS/07C2 1 Main Body with Protractor Plate and Scale WP-VJS/AG/013 1 Bottom Rail WP-VJS/AG/024 1 Zero Scale Plate WP-VJS/AG/035 1 Alloy Connector WP-VJS/AG/046 2 Knob Male UNC1/4-20 x 3/8” WP-VJS/AG/057 2 Knob Female UNC1/4-20 WP-VJS/AG/068 2 Bolt Hex UNC1/4-20 x 3/4 WP-VJS/AG/079 2 Washer 14 x 6.5 x 2.5mm Plastic WP-VJS/AG/0810 2 T-nut UNC1/4-20 WP-VJS/AG/0911 1 Knurled Locking Knob M6 Male WP-VJS/AG/1012 1 Adjustable Lever Female UNC1/4-20 WP-VJS/AG/1113 1 Washer 16 x 6.5 x 1.5mm WP-VJS/AG/1214 3 Machine Screw Button M5 x 12mm Socket WP-SCW/8315 3 Washer 12 x 5.5 x 1.0mm WP-VJS/AG/1316 2 Machine Screw Button M5 x 8mm Socket WP-VJS/AG/1417 1 Hex Key 3mm A/F WP-AP/0318 2 Extrusion end cap WP-VJS/0619 1 Scale 920mm Metric/Imperial WP-VJS/04C20 1 Manual MANU/VJS/AG/36

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20

14

15

17

11

12

916

4

7

3

2

8

1

6

9

10

18

19

5

13

13

13

VJS/AG/36 - SPARE PARTS DIAGRAM V1.0 01/2010

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© Copyright Trend 2010. No part of this publication may be reproduced, stored or transmitted in any form without prior permission.Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools

cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE

RECYCLABLE

Trend Machinery & Cutting Tools Ltd.Odhams Trading Estate St Albans RoadWatford WD24 7TR EnglandTel: 0044(0)1923 249911technical@trendm.co.ukwww.trend-uk.com

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