Viper screening buckets benefits

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24.02.2022 VIPER SCREENING BUCKETS Made in Finland by Ajutech Oy OEM brands manufactured (examples: SBS/Scandinavian Blue Steel, KV Zeulo, Startech). Viper is trusted partner both among AM and OEM customers Product range includes ten basic models of screening buckets, thousands of variations (blade spacing, blade models, spiral rotors, extra attachments…) VPH 3-950, VPH 2-1500, VPH 3-1500, VPH 4-1500, VPH 3-1700, VPH 4-1700, VPH 3-2300, VPH 4-2300, VPV 4- 1100, VPV 5-1350 VP = Viper H = Horizontal axles, V = Vertical axles 2,3,4,5 = number of rotating axles 950, 1100, 1350, 1500, 1700, 2300 = app. length of the axle in mm Base machines 4-60 ton excavators, 3-25 ton wheel loaders/skid steers… Different blade spacings allowing different fragmentations (20, 25, 32, 40, 50, 60, 74, 80…mm) Variations of blade models/thicknesses for screening, screening/crushing, aerating…

Transcript of Viper screening buckets benefits

02.05.2023

VIPER SCREENING BUCKETS • Made in Finland by Ajutech Oy• OEM brands manufactured (examples: SBS/Scandinavian Blue Steel, KV Zeulo,

Startech). Viper is trusted partner both among AM and OEM customers• Product range includes ten basic models of screening buckets, thousands of

variations (blade spacing, blade models, spiral rotors, extra attachments…)• VPH 3-950, VPH 2-1500, VPH 3-1500, VPH 4-1500, VPH 3-1700, VPH 4-1700,

VPH 3-2300, VPH 4-2300, VPV 4-1100, VPV 5-1350• VP = Viper• H = Horizontal axles, V = Vertical axles• 2,3,4,5 = number of rotating axles• 950, 1100, 1350, 1500, 1700, 2300 = app. length of the axle in mm

• Base machines 4-60 ton excavators, 3-25 ton wheel loaders/skid steers…• Different blade spacings allowing different fragmentations (20, 25, 32, 40, 50,

60, 74, 80…mm)• Variations of blade models/thicknesses for screening, screening/crushing,

aerating…

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VIPER SCREENING BUCKETS

Typical applications• Back filling and padding pipelines and cable trenches with excavated soil. The

already excavated material can be used, no need to purchase and transport additional sand to fill the trenches

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VIPER SCREENING BUCKETS

Typical applications• Composting and aerating bio waste/green waste is accelerated by mixing

materials and adding air to the compost. Manure, green waste and for example the waste sludge can be turned into nutritious, valuable soil material with screening bucket

• Screening buckets are ideal for top soil screening and mixing. Top soil is needed for landscaping. Topsoil blending; mixing fertilizers, limestone and sand, feeding and loading materials - all done in one stage. Even land mine clearance can be done with strong Viper screening buckets

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VIPER SCREENING BUCKETS

Typical applications• Crushing and screening materials such as demolition waste (not crushing

concrete or hard materials), construction waste, bark, glass, stumps, twigs, foundry sand, frozen fertilizers/lumps/bulk materials, municipality waste

• Screening sand and stabilization. The drying of wet or clayed soil can be improved by mixing lime and cement using Viper screening bucket, simultaneously the rocks are removed from the screened material

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VIPER SCREENING BUCKETSViper screening buckets benefitsStructural Strength

• The only manufacturer using 100 % wear steel (hardox HB 400-500-600)• Example VPV 4-1100 (1350 kg) vs competitors (1650 – 1950 kg)• 22-45 % lighter bucket weight resulting in less dead weight and more

screening material weight /production per bucket, fuel savings, capacity improvement

• Longer durability due 100% wear steel usage onlyPower Line Strength

• Strong Iwis, Elite - German made 16B and 20B chains (competition uses China made chains or heavy, maintenance needing gear box)

• Parker, Bauer & M+S heavy duty hydraulic motors without tank line (drain line), no need to install separate tank lines (competition uses motors with tank line)

• Overpressure valve is standard (competitors charge extra)• Triple axle structure giving extra strength to the axles• Easy to change axles (competition axles difficult/impossible to change when

wearing out and filled with dirt) • Standard bolted hardox mounting plate for excavators (shovel and/or

backhoe). Excavator/wheel loader couplings can be mounted simultaneously

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VIPER SCREENING BUCKETSViper screening buckets benefitsAnti-clogging system to screen moist and sticky materials

• Bucket design allows material flow through the bucket (anti-jamming bucket design) and “EasyOverFill” no spill out bucket design

• Adjustable counter-blades allow gentle to aggressive screening and adjustment of fragmentation

• Cleaning scrapers clean the blade spacing eliminating the clogging• Variation of screening and screening/crushing blades for various use/materials

Increased capacity and durability• Spiral rotors directed to the center of the bucket eliminate the extensive wear

of the blades “CenterTwinSpiral” “FullSpiral” and “StraightScreen” designs• U-shape rotors’ assembly (the rotors are not in straight line, but slightly U-

shaped) keeps the material in the center of the bucket increasing capacity and eliminating the extensive wear of the first and last rotor -3D screening

• Easy-roll spiral rotors increase the capacityExtra attachments

• Side plates to add volume – easy to install/uninstall with bolts• Dust suppression system to eliminate dust in populated areas• OEM buckets, color options

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VIPER SCREENING BUCKETS

Viper screening buckets benefits summary

Structure Strength – less weight – more productionPower line Strength – oversized components – durabilityAnti-clogging system – ability to screen anything – trouble free operationIncreased capacity and durability trough rotor and blade designs

Result:Up to 35% more capacity compared to traditional manufacturersNo overflow line tubing/hoses needed – “plug and play” instantly22-45% lighter than others - fuel savings – capacity improvementOversized quality components ensure smooth, long life operation

Please also see video clips Viper in action screening bucket videos:https://www.youtube.com/watch?v=x3J0SwWRirshttps://www.youtube.com/watch?v=aW7bUJT2NhUhttps://www.youtube.com/watch?v=m9MD1q1kyaI

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VIPER SCREENING BUCKETS

100% made of wear steel (Hardox)

Excavator and wheel loader couplings can be in same bucket

Adjustable (with bolts) counter-blades to adjust the gentle/aggressiveness of the screening and cleaning scrapers

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VIPER SCREENING BUCKETS

Cleaning scrapers to keep the blades clean, anti-clogging system

Spiral rotors (45 degrees) pushing the material in the middle of the bucket, eliminating excessive tear and increasing productivity. Furthermore the rotors are not in straight line, but in slight U-shape to improve the screening fragmentation quality and eliminate excessive tear of the first and last rotor blades

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VIPER SCREENING BUCKETS

Extra side plate to add volume to the bucket, especially when screening volume needing light materials. The side plate also prevents material dropping on the machine or ground. Viper bucket design allows “EasyOverfill”, little material is dropping out from the bucket when screening and not diluting the already screened material.