VILLA THERMOFORMING MACHINES - Landing Pageflash.cmsna.com/brochures/VILLA_MON_ING_06.pdf · The...

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CMS Plastic VILLA THERMOFORMING MACHINES

Transcript of VILLA THERMOFORMING MACHINES - Landing Pageflash.cmsna.com/brochures/VILLA_MON_ING_06.pdf · The...

Page 1: VILLA THERMOFORMING MACHINES - Landing Pageflash.cmsna.com/brochures/VILLA_MON_ING_06.pdf · The series BR/3S – thermoforming machine with automa-tic load/unload – is conceived

CMS PlasticVILLA THERMOFORMING MACHINES

Page 2: VILLA THERMOFORMING MACHINES - Landing Pageflash.cmsna.com/brochures/VILLA_MON_ING_06.pdf · The series BR/3S – thermoforming machine with automa-tic load/unload – is conceived

The first CNC Machining Centreproduced by CMS, still working.

■ SEDE

CMS SpAVia A. Locatelli, 4924019 Zogno (BG) - ItalyTel.+39 0345 64111Fax +39 0345 [email protected]

■ CMS GROUP

VillaVia A. Volta, 221040 Lozza (Va) - ItalyTel.+39 0332 816880Fax +39 0332 [email protected]

CMS PlastVia A. Locatelli, 11524019 Zogno (BG) - ItalyTel.+39 0345 64 791

+39 0345 64 308Fax +39 0345 64 [email protected]

DeltaprogettiVia Portico24060 Bagnatica (BG) - ItalyTel. +39 035 683132Fax +39 035 [email protected]

TecnocutVia C. Cattaneo 21724030 Calusco D’Adda (BG) - ItalyTel. +39 0354 380330Fax +39 0054 [email protected] www.tecnocut.it

TecnometalVia Toscana 1261020 Sant’Angelo in Lizzola (PU) - ItalyTel. +39 0721 49 451Fax +39 0721 494 52 [email protected]

■ CMS IN THE WORLD

CMS North America INCUSA - 49316 4095Karona - Caledonia, MI Ph. +1 616 698 9970Fax +1 616 698 9730 [email protected]

CMS Deutschland GmbHD - 95326 Kulmbach DeutschlandHeinzelsleite, 13Ph. +49 9221 924460Fax +49 9221 [email protected]

ANTB CMS FranceF - 74290 ALEX - Z. A. La Verrerie Ph. +33 450 02 83 91Fax +33 450 02 81 [email protected] www.antb.fr

CMS Espana, S. L.E - 46980 Paterna (Valencia)SP N. I. F. B 96924675Valencia Parque Tecnologico Leonardo da Vinci, 8Ph. +34 96 136 64 06Fax +34 96 131 83 77 [email protected]

CMS Group (UK) Ltd.UK - Unit4, Centurion Business Centre Blenheim,Industrial Estate - Dabell Avenue, NOTTINGHAM Ph. +44 115 977 0055Fax +44 115 977 0555 [email protected]

CMS Group

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CMS business was established in 1969 and then rapidly

increased its professional resources and means, becoming

a worldwide reference industrial reality in the construction

of CNC Machining Centres in the course of time.

This is the story of an industrialist family, the Acetis, that

led to success a company characterized by the mission of

interacting with customers for researching and offering the

most suitable solutions: flexible and versatile Machining

Centres, capable of carrying out countless machining

operations with extreme accuracy and top productivity

performance.

Since 2002 the partnership with SCM Group, world leader

in the construction of woodworking machining centres, has

further strengthened CMS' more than thirty-year-old

constant growth, due to the stubborn improvement of

productive quality and the pursuit of its customers' full

satisfaction.

The results yielded so far represent for CMS the strength

and motivation for carrying on offering solutions especially

dedicated to each single productive reality.

Pietro Aceti - Founder and Chairman

Head Offices

MR 63 - 1981

CMS at the Customer's service since 1969

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■ Design ■ Production ■ Test ■ Training

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CMS' winning strategy is based on a wide range of multi-

sector proposals available worldwide; this factor has

brought about a constant growth in industrial dimensions

and turnover in the course of time.

Today CMS Group includes 7 production establishments,

4 offices for technical development and quality control,

4 business premises, 5 world branches all over the world

and 500 employees altogether.

CMS Group is organized into 6 business units,

corresponding to the market sectors where it is the

undisputed leader: Wood, Stone, Advanced Materials,

Plastics, Glass, Optics.

The 2004 annual turnover was around 80 million euros.

Since 1996 CMS has equipped itself with a quality

management system. In 2004 it obtained a certification

of conformity with regulation UNI EN ISO 9001:2000.

CMS a winning reality

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■ CMS NORTH AMERICA INC ■ CMS GROUP (UK) LTD

■ CMS ESPAÑA S.L.

■ ANTB CMS FRANCE

■ CMS DEUTSCHLAND GMBH

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■ TECNOMETAL

■ DELTAPROGETTI

■ TECNOCUT

■ CMS PLAST ■ VILLA

CMS Group is an international reality in a position to offer

its customers a high technology content product with an

outstanding quality-price ratio; it guarantees the best

possible customer service worldwide, thanks to the skilled

staff and the innovatory products at the service of its

qualified technical assistance.

The manufacturing plants located in Italy and the top-level

customer service, offered by branches and agents in all the

most important countries in the world, are a substantial

evidence of CMS Group's success.

CMS in the world

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CMS a product for every solution

The mainspring of CMS Group's business is its constant

search for the best response to the Customers' productive

needs. This has enabled the company to develop such a

wide range of products that it bears no comparisons on the

market.

The extreme flexibility and state-of-the-art technology of

CMS Group are manifest in the designing and

manufacturing of Numerically Controlled Machining Centres

for the working of a wide range of materials: marble, wood,

plastics, composite materials, aluminium and glass.

All CMS Group's installations are designed for enabling the

end-users to improve productivity and profitability, thus

ensuring:

■ Reduction of « time-to-market ».

■ Simplification of operating procedures.

■ Greater visibility and control.

■ Abatement of errors.

■ Cost cutting.

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CMS application fields

The wide experience in the formulation, design and

realization of successfully applied solutions in manifold

industrial sectors makes CMS Group the ideal technological

partner for meeting any kind of productive needs.

A sector know-how that acquires new and higher

competences day by day, thanks to the close cooperation

with the most qualified manufacturers worldwide and that

perfects itself by means of the constant technical update

of the group's specialists.

■ Furniture and furnishing- Panels- Bathroom tops- Kitchen tops- Wings- Tables- Chairs

■ Houses and Buildings- Doors and windows- Staircases- Walls- Beams- Lamellar beams- Tubs- Showers- Sinks

■ Automotiveparts of:

- Cars- Motorbikes- Caravans- Campers- Trucks refrigerator- Buses- Tractors

■ Marine Industry- Boating- Interior furnishing- Plugs and Moulds- Casts- Various and structural

components

■ Aeronautics and railwaysComponents made of:

- Aluminium sheets- Composite and structural

materials- Furnishing

■ WeaponsStocks for:

- Guns- Automatic rifles- Handguns- Rods

■ Funerary art- Statues- High - reliefs- Bas - reliefs- Tombstones- Coffinsk

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Our customer service accounts for one of CMS Group's

keys to success.

The after-sales service is already in operation since the

commercial offer phases, for the choice and configuration

of the best solution possible; it then proceeds with training

courses, practical demonstrations, technical literature,

counselling and assistance. This can be carried out at the

customer's, by telephone and via computer.

CMS Group commands an important corporate structure in

a position to meet the Customers' needs, suggesting the

most effective techniques, designing customized plant-

engineering configurations, guaranteeing timely assistance

and offering training opportunities for the operators who

will be using the machining centres.

CMS Group's after-sales service is available all over the

world thanks to highly qualified technicians, always ready to

advise the customer about the proper use of the product.

CMS at the service of manufacturers

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CMS Group's specific expertise in many industrial

sectors generates a continuous production of

innovatory and performance solutions.

The constant commitment and efforts in researching

new structures enable CMS Group to design and

manufacture CNC Machining Centres, that are capable

of working large-sized workpieces, still guaranteeing top

accuracy and repeatability standards.

CMS great machinery for great ideas

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CMS top-level machining

Besides constructing large-sized machining centres, CMS

manufactures series-produced machinery for high level

industrial production.

The study and implementation of suitable and optimized

processes make all the difference in terms of quality and

productivity.

The strategic use of information and the ensuing

rationalization of corporate operating procedures bring

about a series of practical advantages that deeply affect

one's productivity and capability of proposing to the market.

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VIL

LA

CMS PlasticVILLA THERMOFORMING MACHINES

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Page 21: VILLA THERMOFORMING MACHINES - Landing Pageflash.cmsna.com/brochures/VILLA_MON_ING_06.pdf · The series BR/3S – thermoforming machine with automa-tic load/unload – is conceived

Established in 1970, VILLA manufactures thermoforming

machinery and systems. It has become an affiliate of

CMS Group in 1999.

The quality and reliability of its products enabled VILLA

to develop an outstanding position both in the Italian

market and in the international ones.

VILLA meets the market's needs by both manufacturing

thermoforming machinery and systems and by

proposing CMS' numerically controlled machining

centres, providing advice and customized solutions.

Villa

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Strong rigid structure,easy use and safety.

Quick, easy and safe mould change.

The mould change can be carried

out in few minutes. The operator stands

completely outside the machine.

No fork-lift required.

The window plate positioning from

underneath does not require the use

of a fork-lift

The upper bars can be motorised.

To further speed up the adjustments

of the upper frame.

Easy and complete control system.

A machine with a display system which

does not require the attendance of any trai-

ning course: each control is clear and uni-

vocal.

All forming parameters, times, resistances,

temperatures, vacuum adjustments, blo-

wing air, mould speed, ejection air and plug

assist speed

can be programmed and stored. Diagnostic

is complete, the network connection allows

parameters to print and production remote

control in real time.

Technical DataFrame dimensions Mould height Total power

mm kw

1500x1000 550 62

1500x1200 600 75

2000x1000 600 80

2000x1200 600 92

2200x1200 600 105

2500x1200 600 120

2000x1500 700 120

2500x1500 700 150

2500x1600 700 158

3000x1500 700 180

2000x2000 800 160

2500x2000 800 190

3000x2000 800 240

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Villa BR/3The series BR/3 - manual sheet loading thermoforming

machines - is a reference point on the market and is the

result of 30 years of technical development.

A great deal of attention has been paid to the easy of use

of the equipment

change to limit production change times of few minutes.

A machine with a display system which does not require

the attendance of any course. Each control is clear and

univocal. The machine can also be used by operators

without electronic experience.

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The automatic thermoforming.

Easy and precise sheet positioning.

The sheets are easily positioned on an

extractable pallet and are kept in the cor-

rect position during the whole lifting opera-

tion so that they cannot be displaced acci-

dentally.

Flexible and automatic mould unloading.

Unloading formed automated pieces can be

frontal or longitudinal.

Mixed hydraulic mould movement.

Movements can be completely pneumatic

or mixed hydraulic.

The hydraulic system uses accumulators

to reduce the installed power, to avoid

noise and to eliminate the need of oil

cooling. The proportional valves allow

checking and storing mould speeds.

Technical DataFrame dimensions Mould height Total power

mm kw

2000x1000 600 80

2000x1200 600 92

2200x1200 600 105

2500x1200 600 120

2000x1500 700 120

2500x1500 700 150

2500x1600 700 158

3000x1500 700 180

2000x2000 800 160

2500x2000 800 190

3000x2000 800 240

3500x2500 1000 280

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Villa BR/3SThe series BR/3S – thermoforming machine with automa-

tic load/unload – is conceived with an absolutely innovati-

ve sheet loading system: to load a single sheet it is not

necessary to lift a whole pallet.

The loading of the sheet to be formed, the forming machi-

ning and the piece unloading are automatically carried out.

Fast tool and equipment change,

complete diagnostics, network con-

nection are a reference point and an

advantage for users.

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In-line thermoforming.

Higher production quality and quantity.

The preheating system increases machine

capacity and avoids the thermal shock thus

ensuring high quality even with difficult

plastic materials in a high productivity

context.

Higher possibilities of negative parts.

The variable inclination of the extraction

system allows to control the unloading of

negative parts in a wide range of depth.

Safe and speed mould change.

In a thermoforming line is particularly

useful the special Villa mould change

solution. This allows to perform quick easy

and safe set up change. NO fork-lift is

required.

Total Process Control.

The Villa control system embraces/ com-

bines the most complete automatism with

the operator’s sensibility and experience

who, in any time, can correct the pro-

grammed parameters.

Technical DataFrame dimensions Mould Total Max formed

height power part heightmm kw pos neg.

1500x1000 650 90 500 250

2000x1000 700 112 550 300

2200x1000 700 128 550 300

2200x1200 750 150 600 300

2500x1200 750 170 600 300

2000x1500 800 170 600 400

2500x1500 800 210 650 500

2500x1600 800 230 650 500

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Villa BR/3CSThe production characteristics of the series BR/3CS are

particularly high. The machine allows a fully automatic

operation without operator intervention.

The cycle of loading-forming-unloading is carried out in-line.

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Special

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Examples of machining

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CMS Plast CMS Tecnocut

Established in 1992, TECNOCUT has rapidly grown into a

professionally and technically resourceful reality.

TECNOCUT's development is in step with the constant

increase of requests for water-jet cutting plants and their

achievement in more and more diversified industrial

applications. Extremely accurate water jet cutting certainly

represents the most innovatory and futuristic technology

introduced on the market in the last few years; it is capable

of optimizing cutting processes for an infinite range of

materials. TECNOCUT can claim to be the only Italian

producer and one of the very few in the world to design and

manufacture every single component on its own, since it first

started manufacturing this special equipment.

It became a member of CMS Group in 2005.

CMS PLAST was founded Masnada Macchine in 1998 after

our ten-year experience in the design of 5-axis machining

centres and special machines in the plastics and wood

sectors, designs and builds CNC machining centres for

working plastics (mill cutting of thermoformed parts) and

composite materials (Waterjet cutting).

Our technical department relies on excellent designing

expertise and our entrepreneurial activity boasts the

production in series of high-performance Entry Level

machines for cutting thermoformed parts and

technologically advanced materials, as well as Horizontal

Sawing machines for pre-cutting thermoformed plates.

It became a member of CMS Group in 2005.

CMS Group

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TECNOMETAL is a company established in 1982 for the

production of machining centres dedicated to flat glass

machining. It has become an affiliate of CMS Group in 1999.

In these years it has distinguished itself as an innovatory

industrial reality, producing worktables and cutting tables

and full automatic cutting lines in the most different

configurations and providing customized solutions, even

for CNC Machining Centres that are designed for very

special machining operations.

CMS Tecnometal CMS Deltaprogetti

Established in 1985, DELTAPROGETTI offers innovatory

solutions for product lines: full round edge bilateral

grinding machines, flat edge bilateral grinding machines,

a complete series of automatic vertical drills, loa-

ding/unloading devices and special equipment.

DELTAPROGETTI's development is in step with the

constant increase of plant requests and their achievement

in more and more diversified industrial applications.

It became a member of CMS Group in 2001.

CMS Group

Page 32: VILLA THERMOFORMING MACHINES - Landing Pageflash.cmsna.com/brochures/VILLA_MON_ING_06.pdf · The series BR/3S – thermoforming machine with automa-tic load/unload – is conceived

CMS PlasticVilla - Impianti Materie Plastiche

21040 Lozza (VA) Italy – Via Alessandro Volta, 2

Tel. +39 0332 816880 – Fax +39 0332 816890

www.villacms.com - [email protected]

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