Victaulic Grooved Piping Implications For Workforce Management

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Grooved piping implications for workforce management

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Grooved Piping Implications For Workforce Management

Transcript of Victaulic Grooved Piping Implications For Workforce Management

Page 1: Victaulic   Grooved Piping Implications For Workforce Management

Grooved piping implications for workforce management

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Grooved Construction Reduces Field Manhours

Total Field Manhours

Civil / Structural

Equipment

Electrical

Piping

Large Component of Total Manhours

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Grooved Construction Reduces Risk & Contingency

“Variable” Costs• Risk-Intensive

• High Contingency Factors

• Exposure

"Fixed" vs. "Variable" Costs - Welded

Labour“Variable” Costs: 60%

Material“Fixed” Costs: 40%

WELDED

“Fixed” Costs• Reduced Risk

• Low Contingency Factors

• Reduced Exposure

GROOVED"Fixed" vs. "Variable" Costs - Grooved

GROOVED

Material“Fixed” Costs: 60%

Labour“Variable” Costs: 40%

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Grooved Method History British War Department sought faster way to join pipe in WWI

– Rapid deployment of water and fuel to front lines

– Faster than welding or threading

VICTAULIC company name– “VICTory Joint” for use on hydrAULICs

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Anatomy of a Grooved Joint

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Roll Grooving Technology

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Grooved Coupling Assembly

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Grooved 2 to 60-inch

Mechanical Joining Methods

Pressed ½ to 2-inch

Plain or ringed end 16 to 192-inch +

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Customers & Specifiers

                                                   

                            

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Hoover Dam

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Ontario Power Generation Healey Falls G.S.

145” Penstock Expansion Joints

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Canoe Creek Run-of-RiverBritish Columbia

36” Grooved Penstock

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GTAA Cogen PlantOntario, Canada

• Cooling Water

• Circulating Water

• Service Water

• City Water

• Plant Air

• Instrument Air

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FACT: The average age of welders is 54.*

* According to the American Welding Society

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Skilled Labour AllocationSpecialized Welders

Pipefitters

Systems/Applications: (P91)

Steam NG Hydrogen

Systems/Applications: Cooling Water Compressed Air Water Treatment Fire Water Domestic Water Process Water (Penstocks)

Crew Mix: Specialized Welder Pipefitter (journeyman)

Crew Mix: Journeyman Fitter Apprentice

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Schedule Impact with Grooved Construction

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Case StudyPortlands Energy Centre

Toronto, Ontario, Canada

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Portlands Energy CentreToronto, Ontario, Canada

• Challenged with schedule restraints

• Allocated available welders for P91 systems, pipefitters for grooved systems

• Press system allowed for two-person crew team, rather than three-person team

• Plant was delivered ahead of schedule

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John MacFarlandPower Market [email protected]

Resources:www.victaulic.com www.compressedschedule.com

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Grooved piping implications for workforce management