V Kv Inst Ch10 Index
Transcript of V Kv Inst Ch10 Index
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Chapter 10
Troubleshooting
This chapter describes the error code list, countermeaerror indications for each unit. Read this chapter when
operation.
10.1 Error List .............................................10.1.1 List of Error Codes in Basic Units ...............
10.1.2 Error indication in Expansion Units .............
10.1.3 Program Errors ............................................10.1.4 Memory Card Errors and Other Errors ........
10.2 Replacing Relays ...............................
10.3 Troubleshooting ................................10.3.1 Troubleshooting List ....................................
10.4 Error Messages ..................................
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10.1 Error List
10
10.1 Error List
This section describes error messages, error codes, the causes ocountermeasures against errors.
10.1.1 List of Error Codes in Basic Units
When an error occurs, error information is displayed as an error naccess window on a Visual KV Series basic unit. Error informatioon the screen when a PLC error check command is executed whis connected, such as the "KV IncrediWare (DOS)" or "LADDER programming support software.
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10.1 Error List
10
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252
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orresihtfIuotcatnoc
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.eciffo
10.1.2 Error indication in Expansion Units
Errors in an expansion unit are indicated by the READY/ERROR
the expansion unit.
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10.1.3 Program Errors
Errors in a program can be displayed on the LCD on t
programmer.• Error messages "Erased overline" and "Capacity o
instructions are written. By pressing the [CLEAR] • Other messages may be displayed when the opera
PROGRAM to RUN, or when a syntax check (FUNoperation mode is returned to PROGRAM (or wheduring the syntax check), the line where the error oCorrect the line.
• If there are two or more errors in the program, the among lines with errors is displayed when the opePROGRAM. Correct the line, and change the opernext line containing an error will be displayed. Corr
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10.1 Error List
10
10.1.4 Memory Card Errors and Other Errors
Memory card errors
Error messages for memory cards are displayed on the LCD on thandheld programmer.Error messages can be deleted by pressing the [CLEAR] key in After deleting error messages, take appropriate countermeasurewith the table below.
Other error messages
Error messages shown in the table below can be deleted by preskey in PROGRAM mode on the KV-P3E(01) handheld programmErrors in an expansion unit are indicated by the READY/ERRORprovided on the expansion unit.
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10.2 Replacing Relays
The following KV-300 CPU models have replaceable terminal modules)
For KV-10/80 users
The following KV-10/80 CPU models have replaceabl
Expansion unit: KV-16EYR
Replacement procedure
1. Open the relay cover on the top of the module with2. Determine the location of the defective relay from
unit.
3. Remove the failed relay with the extractor.Place the legs of the extractor into the gaps betwesocket (as shown) until a click is heard. Pull out th
4. Check that the new relay is correctly oriented. Thesocket.
Note If the rela is inserted the rong a aro nd p
Replaceable relay OP-35400
Replacement relay OP-35400
Screw Puller Panel
21
0
Screw driver
PRelay cover
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10.3 Troubleshooting
10
10.3 Troubleshooting
This section describes countermeasures against problems. Reada problem has occurred during operation.
10.3.1 Troubleshooting List
Basic unit
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itiC
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epytmelborP esuaC
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Expansion unit
Access Window and output indicator lamps
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10.4 Error Messages
10
10.4 Error Messages
Set the mode switch on the Handheld Programmer to PROGRAMCLEAR to clear the error message shown on the display. After cmessage, take the following procedures to remove the cause of t
Error message Cause Remedy
CPU ERROR Hardware error on KV-300 CPU Turn power tand then ONmessage remdefective. Co
KEYENCE oNO PROGRAM Attempt was made to operate
KV-300 CPU with no programstored.
Write a progCPU.
SCAN TIMEERROR
Scan time exceeds 300 ms. Check the prfollowing:
• Check thaexcessive NEXT.
• Check thatexecuted a
MEMORYERASED
Content of RAM was erased. Alldata in data memory and currentvalues of counters in KV-300CPU were cleared.
Check DM vacounter value
CALL NESTERROR
Subroutines are nested to fourlevels or more.
Refer to page 3-122.
These errorsprogram is e
Check prograparticular atttines and INT
FOR NESTERROR
FOR-NEXT instruction set isnested to eight levels or more.
Refer to page 3-125.
INT NEST ERROR Interrupts of five levels or moreoccurred.
Refer to page 3-192.
MPS NESTERROR
MPS/MPP instruction set isnested to eight levels or more.
Refer to page 3-103.
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AppendicesThe appendix includes a list of ladder program applica
Appendix A. Specifications and DimensioA.1 System Specifications [Visual KV Series
A.2 Common I/O Specifications of Basic Uni
A.3 Expansion Unit Specifications ...............A.4 Dimensions............................................
Appendix B. Specifications and DimensioB.1 System Specifications [KV-300 Series] .
B.2 Module Specifications ...........................
B.3 Dimensions............................................
Appendix C. Ladder Program List ............
Appendix D. A/D and D/A Conversion Tab
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Appendix A Specifications and Dimensions Visual KV Series
Appendix A. Specifications and Dim
[Visual KV Series]
A.1 System Specifications [Visual KV Series]
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Am537:TD61-VK 1*
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Am587:RD42-VK 1*
Am547:TD42-VK 1*
Am057:PTD42-VK 1*
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Appendix A Specifications and D
Software and Programming
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Appendix A Specifications and Dimensions Visual KV Series
AC power supply unit
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A.2 Common I/O Specifications of Basic UnitsInput specifications
* For 5V±10%, refer to the 5 V mode response frequency characteristitive example).
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1. Includes the internal current consumption and current consumption o
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Appendix A Specifications and Dimensions Visual KV Series
KV-E4R/E4T/E8R/E8T(P)/E16R/E16T(P) Output unit
KV-E4R/E8R/E16R (Relay output type)
KV-E4T/E8T(P)/E16T(P) [Transistor output type (NPN/PNP
ledoM R4E-VK R8E-VK
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tuptuo
stuptuoforebmuN 4 8
epyttuptuO yaleR
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kcolblanimreT
egatlovdaoldetaR CDV03 / CAV052
siser(A4)daolevitcudni(A2
tnerructuptuodetaR daolevitcudni(tniop / A2 /A4)daolevitsiser(tniop / A4
ecnatsiserNO m05 Ω sselro
dohtemnommoC nommoc / stniop4
emitnoitarepognisiRFFO( )NO
sselrosm01
emitnoitarepognillaFNO( )FFO
sselrosm01
efilecivresyaleR 2(eromrosemit000,001:lacirtcelE
semit000,000,02:lacinahceM
tnemecalperyaleR dewollatoN
ledoM T4E-VK )P(T8E-VK
epyttinU rotsisnartO/I-4
tuptuorotsisnartO/I-8
tuptuo
stuptuoforebmuN 4 8 epyttuptuO )PNP / NPN(rotsisnarT
noitcennoclanretxEdohtem
kcolblanimreT
egatlovdaoldetaR CDV03
tnerructuptuodetaR tniop / A3.0,)NPN(tniop / A5.0
FFOnitnerruckaeLsutats
001 µ sselroA
NOniegatlovlaudiseR sutats sselroV8.0
dohtemnommoC edisniderahS
emitnoitarepognisiRFFO( )NO
05 µ sselros
emitnoitarepognillaFNO( )FFO
052 µ sselros
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Appendix A Specifications and D
KV-E4XR/E4XT(P) I/O unit
Input specifications
Output specifications
KV-E4XR (Relay output type)
KV-E4XT(P) (Transistor output type)
metI ficepS
noitcennoclanretxEdohtem
nimreT
gnitartupnimumixaM 4.62
egatlovtupnI CDV42
egatlovNOmuminiM 1
tnerrucFFOmumixaM 2
ecnadepmitupnI 3.4
dohtemnommoC stniop4
tnatsnocemittupnIspetsowtnidegnahC(syalerytilitulaicepsyb
)2162ot9062
FFO(gnisirhtobroF na)NO01:sm01
01 µ 01:s
metI cepS
epyttuptuO R
noitcennoclanretxEdohtem
mreT
egatlovdaoldetaR AV052
daolevitcudni(A2
tnerructuptuodetaR daolevitcudni(tniop / A2
c / A4
ecnatsiserNO m05
dohtemnommoC tniop4emitnoitarepognisiR
FFO( )NO m01
emitnoitarepognillaFNO( )FFO
m01
efilecivresyaleR mit000,001:lacirtcelE
0,02:lacinahceM
tnemecalperyaleR toN
metI cepS
epyttuptuO otsisnarT
noitcennoclanretxEdohtem
mreT
tldldtR 03
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Appendix A Specifications and Dimensions Visual KV Series
KV-D20 (Operator Interface Panel)
General specifications
Functional specifications
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spmalaicepsotdengissasDELderruoF2:3pmaL5052:2pmaL4052:1pmaL
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Appendix A Specifications and Dimensions Visual KV Series
KV-40AR/AT(P)/DR/DT(P)(40-I/O basic unit)
Metal fixture for screw tightening
KV-10AR/AT(P)/DR/DT(P) KV-16AR/AT(10-I/O basic unit) (16-I/O basicOP-35345 OP-35346
KV-24AR/AT(P)/DR/DT(P) KV-40AR/AT(24-I/O basic unit) (40-I/O basicOP-35347 OP-35348
22 43
35.4
3.8
22 70
35.4 90
43.8
20.5
17.5
110
20.5
20.2
31
Front view
Bottom view (KV-40AR/AT(P))
11199
40
54
4-ø5.0
50
64
31
(Mounting hole)
Main unitmounting hole (2 positions)
Main unitmounting hole(2 positions)
6 0 5
Side view (KV-40AR/AT(P)) Side view (KV
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Appendix A Specifications and D
38 45 65
Front view(KV-E16X)
Front view(KV-E8X)
38 45 65
45
43.5
4 4
35.4 90
Front view Side view
ø4.0 ø4.0 ø
OP-35342Spacer for 4-pointexpansion unit
OP-35343Spacer for 8-pointexpansion unit
OP-35344Spacer foexpansion
KV-E4X/E8X/E16X (Expansion input unit)
KV-E4R/E4T/E8R/E8T(P)/E16R/E16T(P) (Expansio
KV-E4XR/E4XT(P) (Expansion I/O unit)
Expansion unit spacer
Front view(KV-E4X)
Front view(KV-E4x)
Front view(KV-E16x)
Front view(KV-E8x)
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Appendix B Specifications and Dimensions KV-300 Series
Appendix B. Specifications and Dim
[KV-300 Series]
B.1 System Specifications [KV-300 Series]
Hardware
Item/Model Specifications
Power supply 24 VDC (±10%)
CPU KV-300: 160 mA
Input module KV-C16X: 15 mA KV-C32
Output module KV-C32T: 55 mA KV-B16KV-B16S: 85 mA
KV-R1A: 75 mA KV-R8XKV-R8R: 85 mA KV-R8TKV-R16X: 30 mA KV-R16KV-R16T: 50 mA See [
KV-P3E(01): 65 mA (Mode
1993, are compatible with tAmbient temperature 0 to 50°C (32 to 122°F)(No freezing) 0 to 45°C (32 to 113°F) (KV
Relative humidity 35 to 85%, No condensatio
Withstand voltage 1500 VAC applied betweenI/O terminals, and between housing (1 min.), but not beunit and KV-AN6
Noise immunity Noise generated by noise s
min. 1 µs and 50 nsVibration 10 to 55 Hz. Double amplitu
applied in X, Y, and Z direc1G when mounted to DIN ra
Minimum insulation resistance 50 MΩ between power termterminals, and between exthousing (measured with 50megohmmeter)
Environmental restrictions No excesive dust or corrosi
CPU KV-300: 110 g
Input module KV-C16X: 80 g KV-C32
Output module KV-C32T: 70 g KV-B16KV-B16S: 200 g
I/O distribution module KV-R1A: 100 gKV-R8X: 130 g KV-R8R
Maximum current
consumption(Excludingcurrent forHandheld Pro-grammer andinput circuit)
I/O distributionmodule
Handheldprogrammer
Weight(Approx.)
A di B S ifi ti d D
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Appendix B Specifications and D
Software and Programming
Item Specifications
Arithmetic and control system Stored program
I/O control system Refresh system
Programming language Ladder diagram a
Number of instructions Basic: 16, ApplicaInterrupt: 4
Execution time Basic instruction 0.15 µs min., 0.6
Application instruction 0.30 µs min., 10.0
Max. number of steps 8000
Maximum number of expansion modules 11 (13 if KV-AN6
Input/output (including 14 I/Os of CPU) 14 to 1774 (whenmodules are conn14 to 366 (when mmodules are conn
Internal utility relays 800 (with latchingto 6915)
Special utility relays 160 (2000 to 29
Data memory (16-bit) 10,000 words (DM
Temporary memory (16-bit) 32 words (TM00Timers/counters 0.1-s timer TMR
0.01-s timer TM0.001-s timer TMUp-counter CUp/down counterTotal: 250
Analog timer 2
High-speed counter 2-phase high-spe
(max. input respo
High-speed counter comparator 4 (2 each for highDirect output allow
Maximum direct clock pulse 50 kHz2 independent ax
Memory switches 16
Memory backup Program memory EEPROM: Rewrit
Data memory, counter Data retained for
Self-diagnostics CPU and RAM er
Peripherals Handheld PrograMemory Card M-2Memory Card ReLadder Software
Number of contact comments storable 1000
A di B S ifi ti d Di i KV 300 Series
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Appendix B Specifications and Dimensions KV-300 Series
AC Power supply module/DC power distribution module
Note 1: Do not install both the KV-U4 and KV-U5 within one syst
Note 2: The KV-U5 power supply interface module distributes 2modules in the system. It requires a 24 VDC output power supplycurrent capacity.
Note 3: Install the KV-300 CPU to the right of the KV-U4/U5.
For KV-10/80 users
System specifications
Item Specifications
Model KV-U4
Input supply voltage 100 to 240 VAC ±10% (50/60 Hz)
Output voltage 24 VDC ±10%
Maximum output 1.4 A (Total of power supplied to connectedcurrent modules and service power supply)
Model KV-10R(W)/10T(2W) KV-16R(W)/16T(2W) KV-24R(W)/24T(2W) KV-40R(W)/40T(2
Arithmetic and Stored program
control system
Programming Ladder diagram and extended ladder diagramlanguage
Number of Basic: 16, application :34, arithmetic: 26, interrupt: 4 (8 proginstructions
Execution time 1.0 µs min., 1.92 µs average 1.4 µs min., 3.12 µs (basic I/Oinstructions)
Avg. number of 500 steps/program 3000 steps/prog
stepsInput 6 inputs (70 max.) 10 inputs (74 max.) 16 inputs (80 max.) 24 inputs (72 ma
Output 4 outputs (68 max.) 6 outputs (70 max.) 8 outputs (72 max.) 16 outputs (64 m
Internal utility 160 800relays (withlatching function)
Special utility 160relays
Data memory 1000 words 2000 words(16 bits)
Temporary memory 32 words(16 bits)
Timer/counter A total of 64 timers, up-counters, A total of 120 timers, up-counters, anand up-down counters are provided provided as follows:as follows:0.1-s timer (0 to 6553.5 s) 0.1-s timer (0 to 6553.5 s)0.01-s timer (0 to 655.35 s) 0.01-s timer (0 to 655.35 s)
Appendix B Specifications and D
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Appendix B Specifications and D
For KV-10/80 users
General Sepcifications
Power supply 24 VDC (+10%-20%)
Maximum Base unit KV-10R(W): 75 mA max.Current KV-10T(2W): 65 mA max.consump- KV-24R(W): 130 mA max.tion KV-24T(2W): 75 mA max.
KV-80R(W): 400 mA max.
Expansion KV-8ER(W): 35 mA max.unit KV-8ET(2W): 20 mA max.
KV-8EX(W): 15 mA max.KV-8EYR(W): 80 mA max.
Others KV-P3E(01): 65 mA
Ambient temperature 0 to 50 °C (32 to 122°F)(No freezing) 0 to 45 °C (32 to 113°F) [KV-P
Relative humidity 35 to 85%, No condensation
Withstand voltage 1500 VAC applied between pand between terminals and ho
Noise immunity Noise generated by noise sim1kV p-p max., 1 ms and 50 ns
Vibration 10 to 55 Hz, double amplitudeapplied in each of X, Y, and Z
Insultation resistance 50 mΩ min. between power teterminal, and external termina(measured by 500 VDC mego
Environment No excessive dust or corrosiv
Weight Base unit KV-10R(W): approx. 130 gKV-10T(2W): approx. 120 gKV-16R(W): approx. 200 g
KV-16T(2W): approx. 180 gKV-80R(W): approx. : 600 g
Expansion KV-8ER(W): approx. 120 gunit KV-8ET(2W): approx. 100 g
KV-8EX(W): approx. 130 gKV-16EX(W): approx. 180 g
Others KV-P3E(01): approx. 230 g
Input specifications
Rated voltage and current 24 VDC
Threshold voltage (ON) 19 V
Threshold current (OFF) 2 mA
Response time 25 µs/8 to 12
Appendix B Specifications and Dimensions KV-300 Series
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Appendix B Specifications and Dimensions KV-300 Series
For KV-10/80 users
Output specifications
Relay service life: Mechanical: 20 million operations min.Electrical: 100 thousand operations min. (20 t
I/O circuit configuration
Input circuit (relays 0000 to 0005)
• *4.3 kΩ used only for terminals connected to relays other than0005.
• Input from both NPN [(+) connected to COM] and PNP [(–) cotype transistors are applicable.
Output circuit (relay contact)
Type of output Relay BJT MO
Rated load 250 VAC/ 30 VDC 0.3 A 30 V
Max. voltage at OFF — 30 VDC 30 V
Leak current at OFF — 100 µA max. 5 µA
Residual voltage at — 1V —ON
Resistance at ON 50 mΩ max. — 1Ω
OFFON 10 ms max. 50 µs max. 350(terminals 500 on (ter
KV-80T(W): 3 µs max.) 2 m(oth
ONOFF 10 ms max. 450 µs max. 150(terminals 500 onKV-80T(W): 20 µs)
Photocoupler insulation
IN
COM
*4.3k
+
+ I n t e
r n a l c i r c u i t
Ω
510 Ω
24 VDC
3kΩ
a l c i r c u i t
LOUT
Switchingtime
Appendix B Specifications and D
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pp p
For KV-10/80 users
Output circuit (MOS-FET)
• Applicable only to the KV-40T2W, KV-24T2W, KV-8ET2W and KV-8EYT2W.
• A separate power supply is required for the load.
Output circuit (BJT)
• Applicable only to the KV-10T and KV-8ET.• A separate power supply is required for the load.
Photocoupler
insulation
I n t e r n a l c i r c u i t
COM +
OUT L
MOS-FETphotocupler
+
I n t e r n a l c i r c u i t
+
LOUT
COM
NPN
PNP
Insultatingpowersupply
COM
I n t e r n a l c i r c u i t
OUT L
Appendix B Specifications and Dimensions KV-300 Series
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ppe d Spec cat o s a d e s o s
B.2 Module Specifications
KV-300 CPU
Input specifications 10 inputs (0000 to 0009)
Output specifications
4 outputs (0500 to 0503)
I/O circuit structure
Input modes 24 VDC input mode 5 V
Rated voltage 26.4 VDC max.
Input voltage and current 24 VDC 5.3 mA 5 V
Threshold voltage (ON) 19 V 3.5
Threshold current (OFF) 1.5 mA –
Threshold voltage (OFF) – 1.5Common ground 10 I/O per common terminal
Input time constant Normal: 10 ms ±20%When HSP instruction is used: 25 µ
When special utility relay 2813 is O(for both OFF/ON and ON/OFF swi
High-speed counter maximum 30 kHzresponse time
Type of output Transistor NPN
Rated load 30 VDC 0.1 A
Maximum voltage at OFF 30 VDC
Maximum leakage current at OFF 100 µA
Maximum residual voltage at ON 0.3 V
Common ground 4 I/O per common terminalMaximum switching time 10 µs (for both OFF/ON and O
Input circuit Output circuit
Photocoupler insulator
IN
COM
4.3k
+
+ I n t e r n a l c i r c u i
t
5V/24Vswitching circuit
Ω
OUT
OUT
1.6kΩ
COM
+
I n t e r n a l c i r c u
i t
Insulatingpower supply
Overcurrentprotector circuit
(with
Appendix B Specifications and D
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KV-C16X/C32X Input Modules
Note: If the number of simultaneously ON inputs excemodule may be damaged.
Refer to the following graphs for the recommended lim
Model KV-C16X (16 inputs)
Connection to Connector (conforms
external equipment
Input mode 24 VDC 5 VDC
Maximum rated 26.4 VDvoltage
Input voltage and 24 VDC 5 VDCcurrent 5.3 mA 1 mA
Threshold voltage 19 V 3.5 V(ON)
Threshold current 1.5 mA –(OFF)
Threshold voltage – 1.5 V(OFF)
Common ground 16 I/O per common terminal
Input time constant (OFF ON)(3-way switchable) (HI) 25 µs ±20%
(MID) 1 ms ±20%(LOW) 10 ms ±20%
Input impedance 4.3 kΩ
Maximum current 15 mAconsumption
Approximate weight 80 g
Circuit structure
IN
COM
4.3k
Photoco
+
+
5V/24V
switching circuit
Ω
KV-C16X KV-C32X
90
10016°C 29°C
Continuous/simultaneousON rate (%)
90
10015°C 2
Continuous/simultaneousON rate (%)
Appendix B Specifications and Dimensions KV-300 Series
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KV-C32T/B16R/B16S Output Modules
Model KV-C32T (32) KV-B16R (16)
Connection to Connector Removable terminal block Remo
external unit (conforms to MIL Standard)
Type of output Transistor (NPN) Relay
Rated load 30 VDC 0.2 A 250 VAC/30 VDC 2 A 2(8 A per common) (1.
Peak load – 5 Aovercurrent
Maximum leakage 100 µA –current at OFF
Maximum residual 0.5 V –voltage at ON
Maximum – 50 mΩ
resistance at ON
Common ground 32 I/O per common terminal 8 I/O per common terminal 8 I/O p(*1) (2 terminals)
OFFON 10 µs 110 ms
ONOFF 100 µs (
Maximum current 55 mA 150 mAconsumption
Approximate weight 70 g 200 g
Circuit structure
Load
COM
OUT
Photocouplerinsulator
+
+
I n t e r n a l c i r c u i t
Insulatingpowersupply
COM
OUT
+
+
I n t e r n a l c i r c u i t
Load
I n t e r n a l c i r c u i t
Note 1: (*1) The KV-C32T has 2 COMs that are common within
Note 2: Relay service life: Mechanical: 20 million operations minimum Electrical: 100,000 operations minimum (20 times/min)
Note 3: Relays are not replaceable.
Maximumswitchingtime
Appendix B Specifications and D
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Model KV-R8X (8)
Connection to external unit Termin
Maximum rated input voltage 26.4
Input voltage 24 VDC
Min. voltage at ON 19
Maximum current at OFF 1.5
Input impedance 4.3
Common ground 8 I/O per common terminal
Input time constant (OFF → ON an(3-way switchable) (0 ms) 25
(1 ms) 1 (10 ms) 10
Current consumption 25 mA
Approximate weight 130 g
Circuit structure
KV-R8X/R16X I/O Terminal Modules
IN
COM
4.3kΩ
510 Ω
Pho
+
+
Use only the specified cable when connecting to tother cable may cause communication errors.
CAUTION
Appendix B Specifications and Dimensions KV-300 Series
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KV-R8T/R16T/R8R/R16R I/O Terminal Modules
Model KV-R8T (8) KV-R16T (16) KV-R8R (8)
Connection to Terminal blockexternal equipment
Type of output Transistor (NPN)
Rated load 30 VDC 0.3 A 250 VAC
Maximum leakage 100 µAcurrent at OFF
Maximum residual 0.5 Vvoltage at ON
Maximum — 5
resistance at ONCommon ground 8 I/O per common 16 I/O per common 4 I/O per comm
terminal terminal terminal (2)
Maximum switching 50 µstime(for both OFF ONand ON OFF)
Current consumption 35 mA 50 mA 85 mA
Approximate weight 130 g 180 g 160 g
Circuit structure
Load
Power supplyfor output
OUT
+
I n t e r n a l c i r c u i t
+ –
– + I n t e r n a l c i r c u i t
Note: The KV-R8R/R16R has a replaceable relay (part no. OP-3page 1-377 for replacement procedure.These relays are interchangeable with the KV-80R and KV-16EY
Use only the specified cable when connecting to terminal mother cable may cause communication errors.
CAUTION
Appendix B Specifications and D
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KV-R8T/R16T/R8R/R16R I/O Terminal Modules (RUN Ou
Type of output Transistor (NPN)
Rated load 30 VDC 0.1 AMaximum leakage current at OFF 100 µA
Maximum residual voltage at ON 1 V
Operating conditions ON when communOFF when commu100 ms.
Circuit structure
I n t e r n a l c i r c u i t
Note: The KV-R8X/R16X has no RUN output.
Use only the specified cable when connecting to t
other cable may cause communication errors.
KV-R1A I/O Distribution Module
Transmission specifications
Note: The transmission distance varies with the type
CAUTION
Communication mode 1:N 2-wire
Connection Multi-branch
Transmission rate 1.25 Mbit/s
Maximum transmission delay 500 µs
Transmission distance 120 m (tota
Maximum number of I/O terminal modules Input terminOutput termTotal: 10 I/O
Transmission media 2-core cabl
Error control method 2-bit revers
Maximum current consumption current 50 mA
Approximate weight 100 g
Appendix B Specifications and Dimensions KV-300 Series
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B.3 Dimensions
KV-300
90
4
4 4 13 1
90
4
60
90 90
4
31.7
4
4.4 25
90
4
4.4 25
(35)
85
108
100
115
27.3
35.4
90
4
4.4 18
KV-U4 KV-U5 KV-R1A
KV-300
KV-C16X/C32T KV-C32X
3.6
Appendix B Specifications and D
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(mounting hole)
2 x ø4.6
(mounting hole)
4250
5.2
165
157 35
59.3
35.
7.2
4250
5.2
115
107 35
59.3
35.4
7.2
KV-R16R/R16T/R16X
KV-R8R/R8T/R8X2 x ø4.6
For KV-10/80 users
KV-80R(W)/80T(W) KV-40R(W)/40T(2W),
KV-24R(W)/24T(2W) KV-16R(W)/16T(2W), K16EYR(W)/16EYT(2W)
KV-10R(W)/10T(2W) KV-8ER(W)/8ET(2W),KV-8EYR(W)/8EYT(2W
35.4 90 111
39
43
99
160
200
4x ø5 mounting hole
99
78
110
2x ø5 mounting h
35.4 90 111
39
43
99
48
80
2 x ø5 mounting hole
99
2 x ø5 mounting
31
65
Appedix C. Ladder Program List Visual KV Series only
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Appendix C. Ladder Program List
The following is a list of instructions and the reference pages that
examples for the instructions.
Instruction
ANL
ORL
One-shot circuit
Off-delay circuit
On-delay circuit
Flicker circuit
Long-duration timer
Accumulator timer (Retained during power failure)
Large capacity timer
Multi-level setting
Counter multi-level setting
Multi-level UP/DOWN counter
One-shot circuit using differentiate instructionAlternating circuit (DIFU instruction)
Detection of chewing gum packs
Alternating circuit (SFT instruction)
Resetting internal utility relays
Repeat shift circuit
Asynchronous shift register
High-speed fetching of input data
Emergency stop circuitInput sequence check
Fork lift truck IN/OUT judgement
MPS/MRD/MPP
Enabling double coil
Conditional branching
Process progression
Pulse interval measurement
A/D data measurement
Nesting structure of subroutine
Calling subroutine from interrupt program
Data memory shift
Changing preset value of internal counter using BCD digital switch
Vis
Appedix C. Ladder Program
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Total count
Comparison of absolute values
Multiplying the counter current value by DM value
Total count average
Fetch input data separately
Output of BCD 2-digit data
Separate input of 2-digit BCD
Judgement of matching data
Fetching four-digit data of BCD digital switch (inputs 0004for low-order 2 digits and 0100 through 0107 for high-ordetransfer them as counter setting value
Separate input of BCD
Error input count
UP/DOWN count
Total count 1
Total count 2
Output of error input No. in BCD
Display of 7-segment LED
Output of 4-digit BCD data
Output of 8-digit BCD dataInput of 4-digit BCD data
Interrupt with a signal converter
Interrupt with a high-speed counter
Measuring the ON time of high-speed pulses
Measuring the period in which a target passes between tw
Comparing encoder values
24-bit high-speed counter (single-phase input)
Ring counter: When using a 16-bit high-speed counterRing counter: When using a 24-bit high-speed counter
Program using a digital trimmer
Program for speed control
Program for basic operation of the frequency counter
Program for synchronous control
Cam switch
To output a clock pulse of 1 ms (1 kHz)-period from outpu
To output a clock pulse of 1 ms (1 kHz)-period from outpu
To output a clock pulse of 500 µs (2 kHz)-period and 200from output relay 0500
To output a clock pulse of 500 µs (2 kHz)-period and 200output relay 0501
Appendix D. A/D and D/A Conversion Tables [KV-AN6]
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Appendix D. A/D and D/A Conversion Tables
Voltage conversion table
±10 V range
±5 V range
.00 .10 .20 30 .40 .50 .60 .7
+10 32000 32320 32640
+9 28800 29120 29440 29760 30080 30400 30720 310
+8 25600 25920 26240 26560 26880 27200 27520 278
+7 22400 22720 23040 23360 23680 24000 24320 246
+6 19200 19520 19840 20160 20480 20800 21120 214
+5 16000 16320 16640 16960 17280 17600 17920 182
+4 12800 13120 13440 13760 14080 14400 14720 150
+3 9600 9920 10240 10560 10880 11200 11520 118
+2 6400 6720 7040 7360 7680 8000 8320 864
+1 3200 3520 3840 4160 4480 4800 5120 544
+0 0000 320 640 960 1280 1600 1920 224
-0 0000 65216 64896 64576 64256 63936 63616 632
-1 62336 62016 61696 61376 61056 60736 60416 600
-2 59136 58816 58496 58176 57856 57536 57216 568
-3 55936 55616 55296 54976 54656 54336 54016 536
-4 52736 52416 52096 51776 51456 51136 50816 504
-5 49536 49216 48896 48576 48256 47936 47616 472
-6 46336 46016 45696 45376 45056 44736 44416 440
-7 43136 42816 42496 42176 41856 41536 41216 408
-8 39936 39616 39296 38976 38656 38336 38016 376
-9 36736 36416 36096 35776 35456 35136 34816 344-10 33536 33216 32896
.00/.50 .05/.55 .10/.60 .15/.65 .20/.70 .25/.75 .30/.80 .35/
+5.0 32000 32320 32640
+4.5 28800 29120 29440 29760 30080 30400 30720 310
+4.0 25600 25920 26240 26560 26880 27200 27520 278
+3.5 22400 22720 23040 23360 23680 24000 24320 246+3.0 19200 19520 19840 20160 20480 20800 21120 214
+2.5 16000 16320 16640 16960 17280 17600 17920 182
+2.0 12800 13120 13440 13760 14080 14400 14720 150
+1.5 9600 9920 10240 10560 10880 11200 11520 118
Appendix D. A/D and
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Current conversion table
0-to-20 mA range
4-to-20 mA range
.00 .10 .20 .30 .40 .50
+20 32000 32320 32640
+19 28800 29120 29440 29760 30080 30400
+18 25600 25920 26240 26560 26880 27200
+17 22400 22720 23040 23360 23680 24000
+16 19200 19520 19840 20160 20480 20800
+15 16000 16320 16640 16960 17280 17600
+14 12800 13120 13440 13760 14080 14400
+13 9600 9920 10240 10560 10880 11200
+12 6400 6720 7040 7360 7680 8000
+11 3200 3520 3840 4160 4480 4800
+10 0000 320 640 960 1280 1600
+9 62336 62656 62976 63296 63616 63936
+8 59136 59456 59776 60096 60416 60736
+7 55936 56256 56576 56896 57216 57536
+6 52736 53056 53376 53696 54016 54336
+5 49536 49856 50176 50496 50816 51136+4 46336 46656 46976 47296 47616 47936
+3 43136 43456 43776 44096 44416 44736
+2 39936 40256 40576 40896 41216 41536
+1 36736 37056 37376 37696 38016 38336
0 33536 33856 34176 34496 34816 35136
.00 .10 .20 .30 .40 .50
+20 32000 32320 32640
+19 28000 28400 28800 29200 29600 30000
+18 24000 24400 24800 25200 25600 26000
+17 20000 20400 20800 21200 21600 22000
+16 16000 16400 16800 17200 17600 18000
+15 12000 12400 12800 13200 13600 14000
+14 8000 8400 8800 9200 9600 10000
+13 4000 4400 4800 5200 5600 6000
+12 0000 400 800 1200 1600 2000
+11 61536 61936 62336 62736 63136 63536
+10 57536 57936 58336 58736 59136 59536
Appendix D. A/D and D/A Conversion Tables [KV-AN6]
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Index
I d F Vi l KV U ’ O l
Index — For Visual KV User’s Only
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Index — For Visual KV User’s Only
The following is the index with some descriptions for yo
esopruP eltiT
A
nieulavecivedgnignahc,wodniWsseccA edomeciveD
nisedomgnignahc,wodniWsseccA nitteser/gnittesdnasedomgnitceleS
nisnoitceridgniyalpsid,wodniWsseccA segassemresU
nisrorregniyalpsid,wodniWsseccA sutatsrorrednasegassemrorrE
niyalpsidrorre,wodniWsseccA tsiLrorrE
nideepsnoitcelesecivedgnisaercni,wodniWsseccA noitcnufobruT
fosnoitcnufsemantrap,wodniwsseccA ccAehtfosnoitcnufdnasemantraP
dnaNURneewtebCLPVKehtgnihctiws,wodniWsseccAnisedom)pots(MARGORP
edoMmetsyS
niremmirtlatigidgnisu,wodniWsseccA edoMremmirTlatigiD
tuobagninrael,snoitcurtsninoitacilppA snoitcurtsninoitacilppA
tuobagninrael,snoitcurtsnicitemhtirA snoitcurtsnicitemhtirA
B
tuobagninrael,snoitcurtsnicisaB snoitcurtsnicisaB
C
rofmetignittes,noitcnufhctiwsmaC noitcnufhctiwsmacrofdesueciveD
saVKgnisu,hctiwsmaC noitcnufhctiwsmaC
gniriuqca,gnikramEC gnikramECehtgniriuqcanonoitcirtseR
retupmoclanosrepdnaVKneewtebnoissimsnartdnammoC silesnopser / dnammocnoitacinummoC
gnirudsruccororrenehw,noissimsnartdnammoC tsiledocrorrE
fosnoitacificeps,tropnoitacinummoC noitacificepSsnoitacinummoC
CLPVKotmehtgnittimsnart,stnemmoctcatnoC noitcnufevastnemmoctcatnoC
gnitcetorp,stcatnoC noitcetorptcatnoC
htiwsecnereffid,seiresVKlanoitnevnoC irepVKlanoitnevnochtiwytilibitapmoC
noitpmusnoctnerruC snoitacificepslareneG
D
otdengissasnoitcnuf,yromemataD seiromemataD
foeniltuo,eslupkcolctceriD tuptuoeslupkcolctceridfoeniltuO
gnisuoitarFFO / NO1:1htiwseslupgnittuptuo,eslupkcolctceriD 1:1fooitarFFO / NO htdiweslupelbairavhtiwseslupgnittuptuo,eslupkcolctceriD htdiweslupelbairaV
rofmetignittes,eslupkcolctceriD eeps-hgihehthtiwgnittestuptuoesluP
rotarapmoc
E
fonoitarepognikcehctinunoisnapxE oisnapxerofnoitamrofninoitcennoC
P T
Inde
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esopruP T
"0"oteulavehtgnitteser,retnuocdeeps-hgiH deeps-hgihehtgnitteseR
rofecruostupnignitceles,retnuocdeeps-hgiH dohtemtupnitnuoC
fosnoitacificeps,retnuocdeeps-hgiH eps-hgihfosnoitacificepS
foeulavteserpehtgniyficeps,retnuocdeeps-hgiH s-hgihehtfoeulavteserP
retnuocgnirsa,gnisu,retnuocdeeps-hgiH noitcnufretnuocgniR
I
gnignahc,tinucisabfotnatsnocemittupnI gnahctnatsnocemittupnI
gnittes,tinunoisnapxefotnatsnocemittupnI roftnatsnocemittupnI
nacsfotnednepednisutatsyalergnittuptuo,noitcurtsnitpurretnIemit
tuptuO / tupnItceriD
tuobagninrael,snoitcurtsnitpurretnI noitcurtsnitpurretnI nihtiwdesuebtonnactahtsnoitcurtsni,smargorptpurretnI btonnactahtsnoitcurtsnI
ybretnuocdeeps-hgihfoeulavtnerrucgnidaer,tpurretnI erutpactupnI
rofnoitidnoctupnignittes,tpurretnI urretnirofgnittesytiraloP
detucexeerastpurretnilarevesnehw:tpurretnI ytiroirptpurretnI
K
gnisu,VKrofREDLIUBREDDAL / )SOD(eraWidercnIVK ehtgnisunehwsnoituaC
erawtfostroppus
gnisusnoitcurtsnigniretne,)10(E3P-VK ebahpla(tsil.oNnoitcnuF
htiwelbaliavasnoitcnuf,)10(E3P-VK tsil.soNnoitcnuF
gnitarepo,)10(E3P-VK epognimmargorpcisaB
M
foyticapac,dracyromeM yticapacegarotS
foyrettabgnicalper,dracyromeM yrettabecalperoT
gnitucexe,MDfonoitareporotarapmocpets-itluM omrotarapmocpets-itluM
O
VKmorftuptuognilbasid,tuptuO noitcnufdelbasidtuptuO
P
VKfognitnuomlenaP otyltceridtinuagnihcattA
morfatadgniviecer,retupmoclanosreP atadtxetgnivieceR
otVKmorfatadgnittimsnart,retupmoclanosreP atadtxetgnittimsnarT
fonoitaluclac,yticapacmargorP nuocetybehtgnitaluclaC
tuobagninrael,yticapacmargorP yticapacmargorP
dracyromemotnignivas,smargorP VKhtiwdesu[snoitcnuF
gnivird,rotomesluP decorpgnittesretemaraP
ycneuqerfderisedtatuptuoesluP eslupycneuqerfdeificepS
tinucisabotdengissa.soNyaleR tsilyaleR
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Index — For
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MPX/@MPX: Multiplexer ........................................ 3-176
MRD: Read ............................................................. 3-103MUL/@MUL: Multiply .............................................. 3-150
N
NEXT: Repeat End.................................................. 3-125Non-procedure mode [KV-L2] ............................. 1-292NOP: No Operation ................................................... 3-94
OOR: Or ....................................................................... 3-60ORA/@ORA: Or A .................................................. 3-161ORB: Or Bar .............................................................. 3-60ORL: Or Load ............................................................ 3-63OUB: Out Bar ............................................................ 3-65OUT: Out ................................................................... 3-65Output Relays ........................................................... 3-10
PPeripheral equipments ........................................ 1-176Port1/Port2 [KV-L2] .............................................. 1-245Positionning control ................................................. 3-296Programming examples .......................................... 3-324
R
RASC/@RASC: Reverse ASCII Convert ................ 3-183
Receiving text data .................................................. 3-318Relay/Memory/Memory Switch Lists ....................... 2-167Relay/Memory Nos.................................................. 2-167Relay No. List .......................................................... 2-167Relay Nos. and Functions ....................................... 2-167RES: Reset ............................................................... 3-66RET: Subroutine Return .......................................... 3-122RETI: Return Interrupt ............................................. 3-192RLA/@RLA: Rotate Left A ...................................... 3-169ROOT/@ROOT: Square Root ................................ 3-185
RRA/@RRA: Rotate Right ...................................... 3-169RS-232C cable connection ..................................... 3-307RS-232C Protocol ................................................... 3-306RS-422A [KV-L2] ................................................... 1-248
S
System Configuration
System specificationSystem specification
T
TBCD/@TBCD: TransfTBIN/@TBIN: TransferTemporary Memory ....Timers and Counters..TMH: 0.01-s Timer .....
TMIN: Trimmer In .......@TMIN: Trimmer SettiTMR: 0.1-s Timer .......TMS: 1-ms Timer .......Transmitting text data.Troubleshooting ......
U
UDC: Up-Down Counte
W
W-DE: Wait Down EdgW-OFF: Wait OFF ......W-ON: Wait ON..........W-UE: Wait Up Edge .
X
@xxxx: Differentiation
Index Software/P3E (handheld progr
Index — Software/P3E (handheld programmer)
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A
ACCS ..................................................................... 1-234ALL CLEAR [FNC60] [P3E] .................................. 1-217ALL DATA MEMORY CLEAR (DM ALL CLEAR): [FNC64] [P3E] ................... 1-219ALL LATCHING RELAYS RESET (L-RELAY ALL RST): [FNC65] [P3E] ................ 1-219
B
Break signal ............................................................ 3-308
C
CLEAR [P3E] ......................................................... 1-232Comments (Relay comment, Line comment) ............ 2-46Compile ..................................................................... 2-75Converting N.O./N.C. ................................................ 2-65Copy, move and delete ............................................. 2-69COUNTER CLEAR (CTR CLEAR): [FNC62] [P3E]1-218
Customizing KV-LADDER , Defining Environment Strings................................ 2-19Copy, move and delete operation ............................. 2-52
D
Data Communications between KV and Personal Computer ....................................... 3-306Display mode ........................................................... 2-19Double coil check ...................................................... 2-76
E
Edit screen ................................................................ 2-27Entering symbols ....................................................... 2-37Environment requirements .......................................... 2-3Error message list ................................................... 2-156
H
HANDHELD PROGRAMMER CLEAR (P3E CLEAR):
[FNC61] ............................................................ 1-217Handheld Programmer KV-P3E .......................... 1-196HIGH-SPEED COUNTER CLEAR (HIGH SPEED CTR CLR): [FNC63] [P3E] ........ 1-218
I
Index — Software/P3E (handheld progr
MULTI-MONITOR [P3E] ..............
O
OFFLINE EDITOR START (OFFLI [FNC67] [P3E] ........................OFFLINE EDITOR STOP (QUIT O [FNC68] [P3E] ........................ON/OFF MONITOR [P3E] ...........
P
Printer Setting, Defining EnvironmePrinting examples..........................PROGRAM CAPACITY CHECK (P [FNC75] [P3E] ........................PROGRAM SENT OR RECEIVED (COMMUNICATION—): [FNC6
Q
Quitting software ...........................
R
READ TRIMMER SETTING (TRIM [FNC73] [P3E] ........................Registration of cursor position and jump to registered position .......RELAY ON/OFF (FORCED SET/R [FNC71] [P3E] ........................Replacing relays............................RS-232C cable connection ...........RS-232C Protocol .........................
S
SCAN TIME MONITOR [P3E] .....SCROLL [P3E] ............................Search ...........................................Searching Program [P3E] ..........Selecting display mode .................Setting print range .........................Simulator Mode .............................Simulator screen ...........................Starting and quitting software .......Starting edit mode .........................Starting the Monitor Function ........
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WARRANTIES AND DISCLAIMERS
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WARRANTIES AND DISCLAIMERS:
(1) KEYENCE warrants the Products to be free of defects in materials anone (1) year from the date of shipment. If any models or samples were showsamples were used merely to illustrate the general type and quality of the Prthat the Products would necessarily conform to said models or samples. Antive must be shipped to KEYENCE with all shipping costs paid by Buyer or otion and examination. Upon examination by KEYENCE, KEYENCE, at its sopurchase price of, or repair or replace at no charge any Products found to bdoes not apply to any defects resulting from any action of Buyer, including binstallation, improper interfacing, improper repair, unauthorized modificationdling, such as exposure to excessive current, heat, coldness, moisture, vibra
nents which wear are not warranted. (2) KEYENCE is pleased to offer suggestions on the use of its various Prtions, and it is Buyer’s responsibility to ascertain the fitness of the Products fKEYENCE will not be responsible for any damages that may result from the (3) The Products and any samples (“Products/Samples”) supplied to Buyin humans, for human transportation, as safety devices or fail-safe systems, tions state otherwise. Should any Products/Samples be used in such a manKEYENCE assumes no responsibility, and additionally Buyer will indemnify harmless from any liability or damage whatsoever arising out of any misuse
(4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES AOTHER WARRANTIES WHATSOEVER. ALL EXPRESS, IMPLIED, AND SINCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTPARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARYDISCLAIMED. IN NO EVENT SHALL KEYENCE AND ITS AFFILIATED ENPERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY DAMAGLOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION, LODATA, LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUR
GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISTION WITH THE USE OR INABILITY TO USE THE PRODUCTS, EVEN IF AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY’S ANY OTHER CLAIM AGAINST BUYER. In some jurisdictions, some of the or damage limitations may not apply.
BUYER’S TRANSFER OBLIGATIONS: If the Products/Samples purchaseddelivered to a third party, Buyer must provide such third party with a copy of
tions, manuals, catalogs, leaflets and written information provided to Buyer pSamples.
1 2 3
INDEX
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© KEYENCE CORPORATION, 1999 NKVH-UM-3-0101 Printed in Japan
1
Support
Software
1. Introduction
2. Editor
3. Simulator
4. Monitor
5. Appendices
2
Programming
1. Programming
2. Instructions
3. Interrupts
4. High-speed Counters
5. Positioning Control
6. Interrupts, High-speedCounters, PositioningControl
7. Serial Communication
8. Programming
Examples
3
Installation
1. Configuration andSpecifications
2. System Installation
3. Access Window
4. KV-D20 OperatorInterface Panel
5. KV-10/80 Hardware
6. Handheld Program-mer
7. KV-L2 Serial Interface
Module8. KV-AN6 Analog I/O
Module
9. KV-AD4/DA4 AnalogI/O Unit
10. Troubleshooting
11. Appendices
Specifications are subject to change without notice.
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