Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

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Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009

Transcript of Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

Page 1: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

Unwind Drive Cooling FanBeat Frequency

©Bill Kilbey 2009

Page 2: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

High 1x Cooling Motor/Fan

• Constant Speed Motor/fan sit on top of large variable speed motor, fan mounted directly on motor shaft

• The fan is subject to buildup of dirt/product• 1x TS dominant with amplitudes increasing• Attempt to balance was not successful

– Varying amplitude 1mil pk-pk to 7mils pk-pk– Unstable phase ±100⁰

Page 3: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.
Page 4: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.
Page 5: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

High 1x TSS1 - WINDER UNWIND DR COOLING FAN

2PM UDCF -BH MTR. INBOARD BRG. HORIZ.

Route Spectrum 16-Oct-09 09:21:49

OVERALL= .7546 V-DG PK = .7514 LOAD = 100.0 RPM = 1770. (29.50 Hz)

0 20000 40000 60000 80000

0

0.2

0.4

0.6

0.8

1.0

Frequency in CPM

PK

Vel

oci

ty in

In/S

ec

Freq: Ordr: Spec:

1822.5 1.030 .699

Page 6: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

High Resolution SpectrumS1 - WINDER UNWIND DR COOLING FAN

2PM UDCF -AH MTR. OUTBOARD BRG. HORIZ.

Analyze Spectrum 16-Oct-09 09:15:17

PK = .6680 LOAD = 100.0 RPM = 1770. (29.50 Hz)

0 3000 6000 9000 12000

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

Frequency in CPM

PK

Vel

oci

ty in

In/S

ec

Freq: Ordr: Spec:

1773.7 1.002 .638

Page 7: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

High Resolution Spectrum ZoomS1 - WINDER UNWIND DR COOLING FAN

2PM UDCF -AH MTR. OUTBOARD BRG. HORIZ.

Analyze Spectrum 16-Oct-09 09:17:00

P-P = 8.38 LOAD = 100.0 RPM = 1770. (29.50 Hz)

1740 1760 1780 1800 1820

0

3

6

9

12

Frequency in CPM

P-P

Dis

pla

cem

ent

in M

ils

1773

.0

1768

.8

Freq: Ordr: Spec:

1769.1 .999 1.624

Page 8: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

Spectrum from other cooling fanS1 - WINDER UNWIND DR COOLING FAN

3PM UDCF -AH MOTOR OUTBOARD BRG HORZ.

Analyze Spectrum 16-Oct-09 09:27:06

PK = .3501 LOAD = 100.0 FPM = 3540. (1770. RPM)

1750 1760 1770 1780 1790 1800 1810

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

Frequency in CPM

PK

Vel

oci

ty in

In/S

ec

1769

.3

1773

.1

Freq: Ordr: Spec:

1772.8 1.002 .204

Page 9: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

Calculations

• 1773.1 – 1769.3 = 3.8 RPM Delta (.063 Hz)• The inverse of Diff. F1-F2 = T beat• T beat = 15.8 secs. approx.

Page 10: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

Time waveform beat on #2S1 - WINDER UNWIND DR COOLING FAN

2PM UDCF -AH MTR. OUTBOARD BRG. HORIZ.

Analyze Waveform 16-Oct-09 09:15:17

RMS = .2380 LOAD = 100.0 RPM = 1770. (29.50 Hz)

PK(+) = .5407 PK(-) = .6437 CRESTF= 2.70

0 4 8 12 16 20 24 28 32

-0.8

-0.6

-0.4

-0.2

0.0

0.2

0.4

0.6

Time in Seconds

Acc

eler

atio

n in

G-s

Page 11: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

Time waveform beat on #3S1 - WINDER UNWIND DR COOLING FAN

3PM UDCF -AH MOTOR OUTBOARD BRG HORZ.

Analyze Waveform 16-Oct-09 09:27:06

RMS = .1311 LOAD = 100.0 FPM = 3540. (1770. RPM)

PK(+) = .2954 PK(-) = .3219 CRESTF= 2.46

0 10 20 30 40 50 60 70

-0.4

-0.3

-0.2

-0.1

0.0

0.1

0.2

0.3

0.4

Time in Seconds

Acc

eler

atio

n in

G-s

Time: Ampl: Dtim: Freq:

37.73 .201 15.63 3.838

approx. 15 sec beat

Page 12: Unwind Drive Cooling Fan Beat Frequency ©Bill Kilbey 2009.

#2 PM Fan

#3 PM Fan